CS300 to Trusted Migration Customer Presentation v1_3

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Legacy Process Safety MigrationMigration of CS300 Triguard to Trusted

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 2

A Brief History of the Technology

August Systems Trigard CS300 launched 1980 as a High Availability Control

System 1st Systems delivered in 1981, Dow

Chemical, Freeport TX. TUV Certified 1988 CPU’s upgraded from 8086 to 80386 1989 Last Systems shipped in 1997 ABB acquired August Systems 1997 ICS Triplex/RA acquired IP 2004

Technology is TMR Processors, TMR I/O modules.The I/O Modules are passive and rely on ‘active’ Termination Assemblies for field interface.Ladder Logic Programming only, DOS based tools.

TrigardCS300


A Brief History of the Technology

ICS Triplex Trusted launched 1998 as a Dedicated Safety

Platform 1st Systems delivered in 1999, Bontang LNG,

Indonesia. TUV Certified 2000 Rockwell acquired ICS Triplex 2007 Active technology still being sold today

Technology is TMR Processors (PowerPC), TMR I/O modules.The I/O Modules are ‘active’ with testing built into the I/O module firmware.Termination Assemblies are passive field interface.Full IEC1131-3 Programing Languages, Windows based tools.

Trusted8000 Series


CS300 to Trusted Migration


A strategy for extending the life of your CS300 investment

A Phased Migration Approach Phase 1

modernise core components using state of the art, proven technology with minimal cost, disruption and risk.

Phase 2Update remaining components at your convenience.

After completion of Phase 1 you have a fully supported configuration that allows for future expansion and further upgrades, including speciality modules

CS300 Migration – what is it?

Trusted & CS300 Hybrid System

TrustedChassis & Processors

CS300Chassis & IO


CS300 Removed parts

Serial communications modules.

Main Processors – three modules.


Trusted Controller. Chassis Power shelf TMR Processor Expander Interface Communications Interface Bridge modules

New Hardware


CS300 New Configuration

CS300 connections Utilises existing rear connectors

for cabling to Trusted controller

• New module– 8162 Bridge 3x replaces processors.

Trusted IMB Connector


Trusted & CS300 Hybrid System

Pre installed hardware for quick changeover

Internal CS300 hardware unchanged

Field wiring unchanged

Additional Trusted hardware can be installed within 10 kilometres

Will support all Trusted Modules, e.g. Valve Monitor.

Hardware installed within minutes

Power supplies

Communications

Extension chassis

Trusted Controller

Main Chassis

I/O modules

Bus interfaces

Power supplies

I/O modules

Communications Module

Bridge modules

New field I/O

Triplicated interface from Trusted to CS300 Bridge


Software considerations - IEC61131 tools

Trusted IEC 61131 Toolset suite provides all configuration tools for all Trusted and SC300E components of the system

Tool assisted conversion possible and custom templates for CS300 modules

It is possible to closely replicate the original code for some networks

CS300 Logic Trusted Logic

Convert


Software considerations - IEC61131 tools

Trusted IEC 1131 Toolset suite provides all configuration tools for all Trusted and CS300 components of the system

Custom templates for CS300 modules


Trusted & CS300 Documentation

12

Bridge Module Brochure

Application Note


Summary

A fully supported system with: Modern configuration and diagnostics tools Extensive networking and connectivity Phased system changeout opportunities Expansion with current technology Ability to support Automated Valve Testing and rotating machinery

applications Extend the life of the asset protection system

A Phased Migration will: Save $$$$’s, Minimise Downtime Minimise Risk


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CS300 to Trusted Migration Customer Presentation v1_3

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Transcript of CS300 to Trusted Migration Customer Presentation v1_3