CONSTRUCTION OF A MODERN DEEP WHEAT PROCESSING …€¦ · There is a technological possibility of...
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Transcript of CONSTRUCTION OF A MODERN DEEP WHEAT PROCESSING …€¦ · There is a technological possibility of...
Moscow
Nizhniy Novgorod
Region
CHINA
MONGOLIA
RUSSIASaint-Petersburg
Novorossiysk
Makhachkala
Astrakhan
Asov
Kanash
Cheboksary
Chuvash Republic
Sochi
KAZAKHSTAN
GEORGIA
TURKEY
UKRAINE
BELARUS
LITHUANIA
LATVIA
ESTONIA
FINLAND
MOLDAVIA
CONSTRUCTION OF A MODERN DEEP WHEAT PROCESSING COMPLEX
PROJECT LOCATION: Chuvash Republic, Kanash.
EXPECTED CAPACITY OF THE PROJECT
100,000 tons of wheat per annum
(deep processing of wheat)
The technological layout of the enterprise involves processing of 100,000
tons of wheat per annum for the production of glucose-fructose syrup (GFS-
55), dry wheat gluten, glucose monohydrate, hydrol (molasses) and fodder
additives.
TOTAL COST OF THE PROJECTCAPACITY OF 100,000 tons of wheat per annum
125 000 000 USD
There is a technological possibility of increasing the capacity of the project
up to 250,000 tons of wheat per annum
TOTAL COST OF THE PROJECT
CAPACITY OF 250,000 tons of wheat per annum
250 000 000 USD
INVESTMENTS
Buildings and structures mln. USD 36
Equipment and other assets mln. USD 68
Working capital mln. USD 21
Total: mln. USD 125
Profit
Enterprise expenses
Gross profit per annum
Construction period
Payback periodafter commissioning
SAT payback period
SAT + TAD payback period
USD 80 mln. per annum
USD 48 mln. per annum
USD 32 mln. per annum
3.5 years
4.5 years
3.5 years
3 years
VAT Profit tax Insurance fee
SATAgricultural tax
20% → 0 30.2%
TAD 20% → 0 7.6%
Territory of Advanced Social and Economic
DevelopmentApplied
compensationFor 5 years
NPK Ecology CJSC
DEEP GRAIN PROCESSING SCHEME
FIRST STAGE PRODUCTION PROCESS CHAIN
SECOND STAGE PRODUCTION PROCESS CHAIN
PROCESS CHAIN OF THE COMBINED FIRST AND SECOND PRODUCTION STAGES
PRODUCTION STAGES
INTERMEDIATE PRODUCT
READY PRODUCT
NOTES
GRAIN-HOPPER
MILLING WHEAT BRAN
WET PROCESS
B-STARCH
PENTOSANS ETHANOL
GLUTEN
XYLOSE
A-STARCH
MICELIUM REMAINDERS
ENZYMES
ANIMAL FODDER PROTEIN SUPPLEMENTS
FURFUROL
XYLITOL
PROTEIN CONCENTRATEMODIFIED STARCH
GFS-42, GFS-55
GLUCOSE
ITACONIC ACID
GLUTAMIC ACID
CITRIC ACID
CITROGIPSUM
CALCIUM GLUCONATE
LYSIN METHIONINE THREONINE TRYPTOPHANE MONOETHYLENE GLYCOL
POLYACTIDE POLYETHILENE TEREPHTALATE (PET) POLYETHILENE POLYAMIDES
LYSINE PROPYLENE GLYCOL BUTANOLS CHLOROMETHYL OXIRANE 1,4 BUTANDIOL
SUCCINIC ACID FATTY ACIDS POLYBUTENE SUCCINATE
GLUCARIC ACID XYLONIC ACID TARTRONIC ACID
PRODUCTION TECHNOLOGYOPTION 2
MAIN PRODUCTION PRODUCTS
Dry gluten 9,730 tons/year
Lysine-sulfate 30,000 tons/year
Ethanol 13,000 tons/year
DDGS (crude protein up to 20%) 37,000 tons/year
Wet process
Glucose syrupGluten drying Ethanol production
Production of fodder lysine sulfate
B-Starch pentosans35,418 t/y d.s.
А-Starch 36,223 t/y d.s.
Wet gluten8,855 t/y d.s.
FODDER LYSINE30,000 t/y- 27,600 t/y d.s.
ETHANOL13,000 t/y – 12,275 t/y d.s.
DDGS37,000 t/y – 33,300 t/y d.s.
GLUTEN9,730 t/y – 8,855 t/y d.s.
СM lossin the biosynthesis of ethanol
12,547 t/y d.s.
SM loss in the biosynthesis of lysine 8,623 t/y d.s.
Dry milling
Wheat bran
22,704 t/y
.80,496 t/y
120,000 t/y
103,200 t/y d.s.
Wheat flour
Purified wheat
Grain storage
PRODUCTION TECHNOLOGYOPTION 2
MAIN PRODUCTS OF THE ENTERPRISE
Dry gluten 18,167 tons/year
Fodder supplements 96,421 tons/year
Glucose-fructose syrup 55(GFS 55)
97,342 tons/year
Glucose monohydrate 20,000 tons/year
Dry wheat starch 20,000 tons/year
Dry milling
Wet milling Gluten drying
Dry gluten 93% d.s.18,167 t/y
Glucose production
Fodder drying
Glucose syrup89,165 t/y
Fodder supplements90% d.s.
96,421 t/y
GFS production
Glucose monohydrate production
GFS-55 77% d.s.97,342 t/y
Glucose monohydrate20,000 t/y
Dinkel and alburn55,650 t/y85% d.s.
Wet milling drains150,380 t/y
28% d.s.
Filtration rentent ate6,919 t/y28% d.s.
Starch B4
3,480 t/y d.s.Starch A 105,650 t/y d.s.
Starch liquor 239,743 t/y38% d.s.
195,000 t/y86 % d.s.
100,000 t/y86 % d.s.
Wheat flour
Glucose syrup67,526 t/y d.s.
Wet gluten56,822 t/y
30% d.s.
Purified wheat
Grain storage
Dehydrated starch liquor 31,429 t/y56% d.s.
Starch drying
Dry wheat starch88% d.s.
20,000 t/y
Glucose syrup21,639 t/y d.s.
KPI Agro Assets
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Nizhny Novgorod Region
Chuvash Republic
Oryol Region
Jewish Autonomous Region
Amur Region
Far Eastern Federal District:AMUR REGION: 2 grain-hoppers, fodder milling plan,seed cleaning plantJEWISH AUTONOMOUS REGION: flour milling plant, fodder milling plan, port
Volga Federal District: THE CHUVASH REPUBLIC and NIZHNY NOVGOROD
REGION: crop production, deep processing of wheatCentral Federal District:
ORYOL OBLAST: grain-hopper
Agroholding value: $ 43.8 mln.
Moscow
GRAIN-HOPPER. ORYOL REGION
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Zmiyevka
Land plot 3.8 ha
Quickly erected grain elevator 30,000 tons
Boiler-house 215 sq. m.
Grain receiver with two trains 578.2 sq. m.
Oil cakes warehouse 1,136 sq.m.
List of facilities
Value of assets in the Oryol Region
– $ 5.4 mln.
Oryol
AGRICULTURAL CLUSTER IN THE VOLGA FEDERAL DISTRICT
Sechenovo
Zarechniy
MirenkiVoskhod
Kanash
ENTERPRISES OF KPI AGRO HOLDING IN THE VOLGA FEDERAL DISTRICT as of July 2019
KPI AgroPoretsky District,
Chuvash Republic
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KPI Agro SechenovoSechenovsky District,
Nizhny Novgorod Region
KPI Agro SechenovoAlatyrsky District,
Chuvash Republic
KPI Agro SechenovoAlatyrsky District,
Chuvash Republic
SechenovoZarechny Alatyr Voskhod
Arable land 6,000 hectares
Headcount 40 persons
Arable land17,000 hectares
Headcount 60 persons
Arable land 5,000 hectares
Headcount 38 persons
TOTAL: Arable land 35 000 HА
Headcount 158 persons
Value of assets in the Volga Federal District $ 33.8 million
Arable land7,000 hectares
Headcount 20 persons
KPI Agro Poretskoye
Production facilities 15 to 38.5 hectares
Kanash, Chuvash Republic
Over $15 million was raised from budget sources for the infrastructure of
Kanash. $ 5 - 90 million of this investment will be used to create the
infrastructure of the KPI Agro Poretskoye site
Kanash
CROPS CULTIVATED IN 2019
No. Crop Chuvash Republic Nizhny Novgorod Region
Total
Poretsky District Alatyrsky District
Arable land area, ha Arable land area, ha Arable land area, ha
1. Spring wheat 728 2592 697 4017
2. Spring rape 771 2963 974 4708
3. Oats 165 165
4. Spring barley 228 171 399
5. Pea 588 588
6. Millet 657 471 235 1363
7. Soybean 345 130 475
8. Vetch and oat mix 111 111
9. Maize 49 49
10. Flax 185 185
11. Winter rape 500 500
TOTAL 2,451 6,734 2,825 12,560
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AVAILABILITY of John Deere, CLAAS, Lemken MACHINERY
No. Machinery items Quantity
1. Tractor 29
2. Self-propelled sprayer 4
3. Loader 4
4. Excavator 3
5. Bulldozer 1
5. Fuel truck 3
6. Light vehicle 19
7. People-carrying vehicle 9
8. Truck 15
9. Combine harvester 23
10. Hoisting crane 1
11.Towed vehicles(Lemken, VÄDERSTAD, John Deere, AMAZONE, Kverneland)
93
12. Quadrocopter 1
TOTAL 205
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CLEANING, DRYING, STORAGE
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No. ENTERPRISECAPACITY STORAGE
GRAIN CLEANING GRAIN DRYER FLOOR SILO TOTALTPD TPD Т Т Т
1.Zarechny settlementPoretsky DistrictChuvash Republic
500 200 6,750 - 6,750
2.Krasnoye villageSechenovsky DistrictNizhny Novgorod Region
700 400
7,500
3,000(construction)
7,000 (construction)
17,500
3.Mirenky villageAlatyrsky DistrictChuvash Republic
700 400 3,000 - 3,000
4.Voskhod settlementAlatyrsky DistrictChuvash Republic
1,400(construction)
600(construction)
3,000 - 3,000
5.Zmiyevka townshipSverdlovsky DistrictOryol Region - - - 30,000 30,000
TOTAL: 1,900 1,000 20,250 37,000 60,250
VEHICLES and FIELDS MONITORING SYSTEMS
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Motion sensors, GPS, GLONASS, fuel levels, scales with a strain-gauge cell, video monitoring (HD)
Wialon CropioVegetation Vegetation
Satellite view
Vegetation Temperature Soil surface AirField Average
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec JanJan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Jan
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Jan Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Jan
Precipitation Soil wetness (% of full capacity)
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
Field information NGVI updated 30 June
Name Field C15 165 ha 0,73
Culture Pea +26% from average 0.59
Sort Rocket Effective temperatures sum
Crop capacity - c/ha 245 290
From seeding date From harvesting date
Soil treatment Standard Weather now
Seeding date May 3, 2017 17 21.00 0 km/h
Harvesting date - 7 km/h
Area Cloudy
Treated 165,64 ha
Official 165,64 ha
Nominal 165,64 ha
AGRICULTURAL CLUSTERIN FAR EASTERN FEDERAL DISTRICT
15
Tambovka
Srednebelaya
CHINA
Telman village
Flour
Bran
Fodder grain
Food grain
Extruded maize
Value of assets in FEFD: $ 4.6 mln.
Khabarovsk
Blagoveschensk
GRAIN-HOPPER AND GRAIN DRYING COMPLEXAMUR REGION, TAMBOVKA VILLAGE
Grain drying complex with a capacity of 1 ktpd of grain and 500 tpd of maize
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Fodder-milling plant under construction with an extrusion line with a capacity of 150 ktpa (primary and complete fodders for farms,people and A.I.C. enterprises)
The grain-hopper holds 22 ths. tons of grain. Being a grain warehouse for interventional fond of RF it is equipped with a modern temperature measurement, aspiration and fire fighting system.
Projected motor-way bridge crossing over the Amur in Kanikurgan District and strategic location of Tambovkavillage
Seed cleaning plant with seed warehouse with a capacity of 15 ths. tons of simultaneous storage, with a unique many silo seed separation system (over200 silos of 70 tons)
Blagoveschensk
Khabarovsk
CONSTRUCTION OF MODERNDEEP WHEAT PROCESSING COMPLEX
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Total project cost — $ 18.4 mln.
CAPITAL INVESTMENTS
Buildings and structures $ mln. 9.6
Equipment and other assets $ mln. 5.7
Total: $ mln. 15.3
Proceeds — $ 27.7 mln. per annum
Business expenditure — $ 23.0 mln. per annum
Gross profit per annum — $ 4.8 mln. per annum
Construction period – 1.25 years
Payback period upon commissioning — 4 years
PROJECT LOCATION: Telman village in Smidovichsky District of the Jewish Autonomous Region
Mill 300 tons/day
Fodder milling plant 100 tons/day
Infrastructure of logistics center 1,000 tons/day
In 2016 we acquired title to Commercial port “Pokrovka” – the only port in the middle Amur, which admits vessels with navigation zone “O” – river-sea class vessels.
Port-based facilities:• electric substation, • administrative block, • floor storage warehouses, • railway sidings with total length of 3 km,• berthing facility with length of 700 m,• 4 Albatross dockside cranes, • 1 Derrick crane
Investment offer
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No. Investment scheme
1. CREDIT (LOAN)
2. ENTRY INTO THE AUTHORIZED CAPITAL (EQUITY)
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Адрес:
Москва, Барабанный пер., дом 3рядом со станцией метро «Электрозаводская»
Почтовый адрес:
107023, Москва, Барабанный пер., дом 3Телефон/факс: +7(495) 212-91-91
e-mail: [email protected]
Контактное лицо:
КАРАУЛОВ РОМАН
+7 (926) 373 41 27
www.kpi.ru
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Address:
3 Barabanniy lane, Moscowclose to the metro station “Elektrozavodskaya”
Postal address:
3 Barabanniy, Moscow, Russia, 107023Telephone/fax: +7 (495) 212-91-91
email: [email protected]
Contact person:
ROMAN KARAULOV
+7 (926) 373 41 27
