Computer Integrated Mobile Training Lab

Computer Integrated Mobile Training Lab

Presented by Dr. Mark Weber, Jerry Bronkhorst and Brooke Holbrook

Presented by Dr. Mark Weber, Jerry Bronkhorst and Brooke Holbrook

Overview of PresentationOverview of Presentation

• Roots, Why, Goals, Costs, Where it’s been, Replication – Mark

• What is CNC, Lab Overview, How it Works – Jerry

• Dual Credit, Curriculum, Summer Training, Advisory, Sponsorship, Web Page & Scheduling – Brooke

• Q&A followed by a Tour of the CIM Lab

CIM Mobile Lab RootsCIM Mobile Lab Roots• Door/Kewaunee County Regional

CNC Training Committee

• Machine Tool Employers

• BAWDB $250,000 Grant

• NWTC $80,000 Capital

Why a CIM Mobile Lab?Why a CIM Mobile Lab?• Over 100 Machine Shops in

NWTC’s district alone• High-end CNC equipment• 1151 job postings• High entry level skills• NEW Manufacturing Alliance

Survey• $34,000 median starting salary• Lack of CNC Technology in K12

Review Objectives What is the Goal?Review Objectives What is the Goal?

1. Provide CNC Career exploration to rural High Schools – affordably

2. Teach basic CNC skills that local employers need

3. Strengthen High School technical education not displace it

4. Provide transcribed credit opportunities

CNC/CAM Mobile Technology Lab Equipment Costs

CNC/CAM Mobile Technology Lab Equipment Costs

Trailer $183,000

Truck $33,000

Haas CNC Mill $42,995

Haas CNC Lathe $35,145

Cutting Tools and Holders $4,200

13 Computers and Smart Board $26,000

13 Chairs $2,600

13 MasterCam Licenses $8,000

Total Equipment Costs $334,940

Annual Estimated Operating Costs

Annual Estimated Operating Costs

• Truck Fuel Costs $8,000• Generator Fuel Costs $6,500• Driver/CNC Lab Aide $61,337• Insurance $8,000• Maintenance $3,000• Computer Service/Upgrades 8,000

Total $94,837

Where We’ve BeenWhere We’ve Been• Each year over 100 students at 5 high schools attend

class in the mobile lab• Over 6000 additional students and 1500 adults have

toured the CIM Mobile Lab.• High School CTE Instructors have been trained.• CIM User Group has formed• CIM Mobile Lab was featured on the national news.• The CIM Mobile Lab was cited Sullivan report as a

promising idea.• Door County’s Washington Island • Mission trips into the Oshkosh and Taycheedah

Correctional Intuitions.• Several “copies” of the mobile lab have been produced

What is Computer Integrated Manufacturing?

What is Computer Integrated Manufacturing?

CAD CAM

G- Code

Totally Self Contained Two Gen. Sets & Heat/AC

Totally Self Contained Two Gen. Sets & Heat/AC

2 Slide Outs & 12 Computers2 Slide Outs & 12 Computers

CNC LatheCNC Lathe

CNC MillCNC Mill

12 CAM Computers & Instructor Station with Smart Board

12 CAM Computers & Instructor Station with Smart Board

How It WorksHow It Works• First three CNC courses transcribed (4 credits)• 10 high schools per semester at 12 students each • Visit each high school for 3.5 hours (4 periods) each week

(am or pm)• NWTC Lab Aide delivers, sets-up and assists the high school

instructor• High school instructors are

trained at NWTC• $5000 operating fee per

semester for each high

school – sponsorship

opportunities• Schedule via NWTC web page

Why Dual EnrollmentWhy Dual Enrollment

The study shows an increase in:

• The likelihood of earning a high school diploma

• Enrolling in college

• Students’ first-semester grade point averages in post-secondary education

• Persistence rates in college

Dual enrollment provides an encouraging strategy for promoting student access to and persistence in postsecondary education.

National Research Center on Technical and Career Education

CurriculumCurriculum• G-Code and CAM 1 (2 credits)

– 72 Classroom Hours– 54 Instructional Training Hours – can test out– We will run/make parts on the CNC

• :'9-7-2011'• N00G90T1M26• N05S1372M3• N10G0X.375Y-1.Z.05• N15G1Z-.2F7.5• N20X1.625F15.• N25G0Z.05• N30X2.625• N35G1Z-.2F7.5• N40X3.625F15.• N45Y-.2• N50G0Z.05• N55X2.375Y-2.25• N60G1Z-.2F7.5• N65X1.125F15.• N70G0Z.05• N75X2.625Y-2.75• N80G1Z-.2F7.5• N85X.375F15.• N90Y-1.75F15.• N95G0M22

CurriculumCurriculum

• CNC Milling Operations (1 Credit)– 34 Classroom Hours– 27 Instructional Training

Hours – can test out– We will run/make parts

on the CNC

CurriculumCurriculum

• CNC Turning Operations (1 Credit)– 34 Classroom Hours– 27 Instructional Training Hours – can test out– We will run/make parts on the CNC

Summer Train the Trainer Program

Summer Train the Trainer Program

• G-Code and CAM 1 (2 credits) 2 weeks, four eight hour days 54 hours with NWTC Faculty at NWTC

campus with CNC Lab • CNC Milling Operations (1 Credit) & CNC

Turning Operations (1 Credit) 2 weeks, four eight hour days 54 hours with NWTC instructors TBD

Evolution to AdvisoryEvolution to Advisory

• CIM User Group Meetings• Feedback changed how we deliver

curriculum• Feedback changed curriculum projects to

align with learner• Enhanced relationship with K-12 and

NWTC Faculty• Collaboration develops into expanded

connections between K-12 and NWTC

Fund RaisingFund Raising

Information LinksInformation Links

• CIM Mobile Lab site:http://www.nwtc.edu/academics/degrees/engineering-manufacturing/machining/Pages/CNCMobileTrainingLab.aspx

• CIM Mobile Lab Video:

• CIM Mobile Lab schedulehttp://www.nwtc.edu/academics/degrees/engineering-manufacturing/machining/Pages/CNCSchedule.aspx

We invite you to join us in a tour of the CIM Mobile Lab