Composite Tool Cleaning Overview - Dry Ice Blasting Equipment and Machines by Cold Jet … · ·...

the force of nature

Composite Tool Cleaning Overview

Patented Dry Ice Technology Evolved

ENVIRONMENTAL CLEANING AND SURFACE PREPARATION ENVIRONMENTAL CLEANING AND SURFACE PREPARATION

INDUSTRIES INDUSTRIES INDUSTRIES INDUSTRIES INDUSTRIES INDUSTRIES INDUSTRIES INDUSTRIES INDUSTRIESPLASTICS ELECTRONICS PACKAGING MOLDS AEROSPACE MEDICAL HISTORICAL RESTORATION AUTOMOTIVE

DRY ICE MANUFACTURING DRY ICE MANUFACTURING DRY ICE MANUFACTURING DRY ICE MANUFACTURING

MOLD REMEDIATION FOUNDRY FOOD & BEVERAGE CHEMICAL FIRE & SMOKE RESTORATION POWER

How does it clean?Dry ice cleaning uses solid CO2, a non-abrasive media that won’t damage surfaces or equipment. The super cooled dry ice pellets or particles are accelerated at supersonic speeds and sublimate on impact, resulting in the surface being cleaned, lifting dirt and contaminants off the underlying substrate.

How it works...Instead of abrasive media to grind surfaces (and damage them), Cold Jet uses dry ice (Solid CO2) accelerated at supersonic speeds that sublimate upon impact and lift contaminants from substrates.

What is Dry Ice Cleaning?Environmentally responsible cleaning and surface preparation.

Cold Jet nozzles feature MERN Technology used by NASA

While pellets are most suitable when removing heavy, thick contaminants, shaved ice is ideal for cleaning delicate substrates, intricate geometries or tiny openings.

The versatile i3 Series features our patented dry ice block shaving and feeder technology, providing a powerfully gentle and precise clean.

The revolutionary Aero Series features our SureFlow System, ensuring a reliable flow of dry ice pellets for a superior and efficient clean.

MERN BENEFITS• 1 Nozzle for different applications

• Quality design

• Easy handling

• Environmentally responsible

• Improved quality of products

MERN: Multiple Expansion Reflection NozzleMERN: A technology used in similar form in the aviation industry to achieve optimum energy efficiency with maximum performance enhancement.

Dry ice cleaning is effective and safe• Dry ice is an approved medium

by the EPA, FDA and USDA as an acceptable material in cleaning methods.

• For food processors, dry ice

cleaning has been documentedby the Food Standards Agencyto effectively decontaminatesurfaces of Salmonella, E. coliand Listeria.

• Dry ice cleaning does not release harmful gases into the atmosphere.

• Dry ice cleaning does not generate secondary waste.

• Dry ice cleaning is safe and non-toxic (once pellets impact the surface, they dissipate).

• Dry ice cleaning reduces or eliminates employee exposure to (and corporate liability from) the use of dangerous chemical cleaning agents.

Other cleaning methods can be toxic• When using solid grit media or

water for cleaning hazardousmaterials, the cleaning mediaalso becomes hazardous,requiring special handling,disposal and regulatoryreporting. Dry ice creates noneof these waste stream additions.

• Sand, soda or water blasting can create downstream contamination that affects surrounding installations.

• Soda blasting can kill surrounding vegetation.

• Chemical and solvent cleaning methods are toxic, which creates toxic waste and requires disposal.

• Workers are exposed to potentially harmful substances through the use of chemicals and solvents.

Dry Ice: The Green CleanA safe alternative for you and the environment

Dry ice does not produce CO2 or add CO2 to the atmosphere and therefore does not contribute to the greenhouse effect.

Environmentally ResponsibleIn addition to being clean andsafe, it is also important toremember that dry ice is obtainedas a byproduct of other industrialprocesses - i.e. it is made fromreclaimed CO2. It does not produce CO2 or add CO2 to the atmosphere and therefore does not contribute to the greenhouse effect. Dry ice cleaning is truly and completely environmentally responsible.

“Using dry ice cleaning reduces harmful air emissions and generally creates no addition to the volume of the cleaning process waste stream…in-process machinery can be cleaned on-line, resulting in decreased labor costs and less down-time.”

EPA technical fact sheet for TCA hazards and alternatives. EPA 905-F-00-026

“ We’ve been able to cut back on our use of chemical solvents. We use about 25% of what we used to, which makes us a much more environmentally responsible company.”

Matt Schrift, EngineerRobotworx

“It’s better for the people and for the environment. This technology has shaved time and allowed us to reduce our use of chemicals.”

Bob HawkeyVersa-Trim

USA: +1 800.337.9423 +1 513.831.3211 • Belgium: +32 (0)13 53 95 47 • Germany: +49 (0)6551 9606.0 Asia +81 3 4360 8347 • Canada: +1 800.337.9423 X501 • Latin America: +52 (81)10 97 0445 • www.coldjet.com

Americas. Europe. Asia. www.coldjet.com/offices

Cold Jet’s patented, shaved dry ice MicroParticle technology provides the most thorough clean for many applications. By shaving dry ice media into the finest MicroParticles, more particles enter the air stream and strike the surface per second than traditional methods, quickly removing the contaminant and providing the fastest clean. The sugar-sized, shaved MicroParticles will enter the hardest-to-reach places and are small and delicate enough to pass through sensitive materials (like vents) for a thorough clean without worry of damaging the surface.

Managing consumables is important when incorporating dry ice cleaning and shaved MicroParticles will save you time and money. Due to the particle size, less compressed air is needed to propel the shaved MicroParticles to peak velocities, resulting in a much quieter clean. In addition, the improved particle coverage and particle strikes per square inch when shaving reduces the amount of dry ice required for cleaning.

MicroParticle Systemsi3 MicroClean®

• Accepts pellets, nuggets or block with patented shaved technology

• Designed for absolute precision

• Easy to maintain with removable panel design

• Table-top footprint, includes cart for mobilityFaster

Because the surface is hit by

more MicroParticles at a time, it is

cleaned faster and more evenly

Quieter When compared to pellets or

fragmented pellets, MicroParticles

produce less noise, resulting in a

better working environment

Safer MicroParticles minimize the risk of

damage to surfaces, vents, ducts,

bridges, high gloss polished forms

or ejectors

Flexible Due to size, MicroParticles are able

to reach areas where pellets and

conventional methods can not

Economical Less power and kinetic energy are

needed to accelerate MicroParticles,

significantly reducing dry ice and

compressed air consumption

Dry Ice MicroParticlesLess Air. Less Ice. More Coverage.

vs.

SDI SelectTM 60• Uses any form of dry ice (standard

block, 3mm pellet, nugget slice, leftover scrap)

• Bypass for full 3mm pellet performance

• Clean from as low as 50 CFM, using 1/3 of the compressed air and reducing noise levels and air usage

• Increase blast pressure up to 250 PSI to clean the most stubborn contaminants

Shaved dry ice technology - MicroParticles 3mm pellets

USA: +1 800.337.9423 +1 513.831.3211 • Belgium: +32 (0)13 53 95 47 • Germany: +49 (0)6551 9606.0 Asia +81 3 4360 8347 • Canada: +1 800.337.9423 x501 • Latin America: +52 (81)10 97 0445 • www.coldjet.com

Composite Tool Cleaning Solution

In-Place, Non-Abrasive and Environmentally Responsible Mold Cleaning.Cold Jet’s Environmental Cleaning and Surface Preparation (ECaSP) systems have helped manufacturers meet stringent industry demands by providing a composite tool cleaning solution that is fast, delicate and does not use solvents.

Dry ice cleaning uses recycled CO2 in the form of solid dry ice particles that are accelerated through high-velocity nozzles onto the surface being cleaned. The combination of the kinetic and thermal gradient effects breaks the bond between the contaminant and the substrate. The dry ice particles sublimate on impact, transitioning from a solid to a gas, leaving no secondary waste behind.

Cold Jet dry ice cleaning extends the life of a mold by eliminating the need for harsh chemicals, wire brushes and coarse pads. It is a non-abrasive mold cleaning solution that protects the critical dimensions and geometric shapes of parting lines and sealing surfaces and preserves the mold surface finish.

There are a variety of materials utilized in the composite tooling industry, from epoxies and urethanes to aluminum and steel, including Teflon-coated tools and tools that are highly polished. Tooling used for, but not limited to, compression molding, resin transfer molding, extrusion, pre-pregging and wet-layup are all exceptional applications for dry ice blast cleaning. It can also safely remove a variety of residual process contaminants from the molds, including mold release agents, epoxy, Teflon tape, silicone, phenolic, carbon, graphite and many more without damaging the tooling.

before

after

afterbefore

Dry ice cleaning is faster and more effective than traditional methods of tool cleaning such as solvents, abrasives and elbow grease and modern dry ice blasting systems require less compressed air and consume less dry ice than in the past. In many instances, it is possible to clean tooling in place, at processing temperatures, without causing mold wear or damage, thus unlocking hidden production capacity and improving the quality of the finished product.

For more details about how our systems can help with your specific application, contact your local Cold Jet representative or visit www.coldjet.com.

USA: +1 800.337.9423 +1 513.831.3211 • Belgium: +32 (0)13 53 95 47 • Germany: +49 (0)6551 9606.0 Asia +81 3 4360 8347 • Canada: +1 800.337.9423 x501 • Latin America: +52 (81)10 97 0445 • www.coldjet.com

CLEANING METHOD

NO SECONDARY

WASTE

NON-CONDUCTIVE NON-TOXIC* NON-

ABRASIVE

Dry Ice Blast Cleaning • • • •Sand Blasting • •Soda Blasting • •Water Blasting • •

Hand Tools • •Solvents/Chemicals •Upon contact, traditional blasting materials become contaminated when used to clean hazardous substances and objects. These blasting materials are then classified as toxic waste and require appropriate safe disposal.

*

Cold Jet vs traditional cleaning methods.

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*

*

Industry Overview: PlasticsIncrease productivity, improve product quality

A Faster, Better Clean.Clean mold cavities and vents are a major concern for plastic part manufacturers in maintaining today’s high quality standards. The build-up of unwanted surface residues from either the product mix itself, mold releases or the labeling process can create various problems, ranging from product release (“knock out”) to inferior product quality and possible damage to tools.

Flash on the product also creates challenges for manufacturers. Mold halves leave a parting line in the final product, and that parting line, or flash, must be removed for product quality.

Traditional cleaning and deflashing methods involve tedious and ineffective manual processes using chemicals and hand tools. Cold Jet’s alternative cleaning process provides a non-abrasive and environmentally responsible method that allows molds and product to be cleaned in a fraction of the time, allowing increased cycles between preventive maintenance. In addition, molds can be cleaned hot and in-place, without water, chemicals or creation of secondary waste.

GENERAL MOLD AND TOOL CLEANING

• Blow Molds• Compression Molds• Extrusion Dies• Injection Molds• Thermoform Molds• Plastic Injection Screw Barrels• Urethane Molds and Overspill• Plate out and off gassing

PRODUCT FINISHING

• Deflashing and surface/parting line vents• Gloss leveling• Deburring machined parts

• Improve product quality

• Reduce scrap

• Reduce production downtime

• Reduce cleaning time and labor costs

• Clean in-place, no disassembly required

• Non-abrasive, no damage to product or equipment

• No secondary waste

• Environmentally responsible

KEY BENEFITS

REFERENCES

APPLICATIONS

Join industry leaders already benefiting from Cold Jet dry ice blast cleaning systems.

After

Discover Cold Jet.Contact Cold Jet today to speak with an industry expert and choose the best cleaning solution for your application. Call 1.800.337.9423 or visit us online at www.coldjet.com to learn more.

Before

Americas. EMEA. Asia-Pacific. www.coldjet.com+1 800 337 9423 • +32 (0) 13 53 95 47 • +81 3 6869 2665 • www.coldjet.com/offices

SPEC.A40.2015.05.30

ERGONOMICHANDLES

Precision cleaning and prduct finishing system. the force of nature

When precision counts, the single hose electric i3 MicroClean featuring Cold Jet’s patented shaved MicroParticle technology is your best choice. This environmentally responsible system enables you to safely clean delicate surfaces and complex cavities and crevices that other machines can’t reach— without surface abrasion, disassembly or harmful secondary waste.

DRY ICE CAPACITY20 lb (9.1 kg)

FEED RATE0-1.2 lbs/min (0-0.6 kg/min)

DIMENSIONS22 x 16 x 21 in (56 x 41 x 53 cm)

WEIGHT130 lbs (59 kg)

AIR CONSUMPTION30-50 CFM (0.85 - 1.4 m3/min)

at 80 PSI (5.5 bar) for standard nozzles

BLAST PRESSURE RANGEup to 140 PSI (up to 9.7 bar)

POWERElectric

SYSTEM FEATURES

i3 MICROCLEAN DX (OPTION)

• Designed for precision applications

• Stainless steel rotor

• Low noise operation

• Easy to maintain with removable panel design

• Increased blast pressure • Uses 5x5 or 6x6 inch block (quick change trough inserts)

• Now uses pellets & nuggets with upgrade

• Pneumatic circuitry regulates pressure loss and reduces moisture build-up

• Integrated bonding cable virtually eliminates the risk of static shock

• Durable burst-proof blast hose w. hose cover • Table-top footprint, includes cart for mobility

Experience Cold Jet’s patented shaved MicroParticle technology with your i3 MicroClean Deluxe (DX), an optional upgrade that shaves both pellets and nuggets. MicroParticles allow you to clean and prepare surfaces with more precision, more delicacy, less air and less noise than traditional dry ice pellet blasters. Understanding and operating the i3 MicroClean with pellets or nuggets is simple.

APPLICATOR HANGER

WELDED STEEL FRAME

ICE LEVELINDICATOR

INTUITIVECONTROL PANEL

ERGONOMICAPPLICATOR

DRY ICE COOLER


SPEC.A40.2015.05.30

ERGONOMICHANDLES

SDI SelectTM 60The Power of Selection the force of nature

Designed with application variability and ever-changing industry demands in mind, the SDI Select 60 can navigate the dry ice cleaning spectrum with ease. Showcasing Cold Jet’s patented shaved ice technology, the SDI Select 60 can clean large surfaces of thin, hard contaminant, without damaging the substrate. And when faced with heavier contaminants, simply bypass the shaving media, turn up the aggression and clean using full 3mm pellets.


FEED RATE0-6 lbs/min (0-2.7 kg/min)

DIMENSIONS24 x 28 x 43 in (61 x71 x109 cm)


AIR CONSUMPTION50-215 CFM (1.4 - 6.1 m3/min)

at 80 PSI (5.5 bar) for standard nozzles

BLAST PRESSURE RANGE20-250 psi (1.4-17.2 bar)

POWERElectric

SYSTEM FEATURES

THE POWER OF SELECTION

• Shave with any dry ice media standard block, 3mm pellet, nugget, slice, even leftover scrap ice

• Bypass for full 3mm pellet performance• Increase blast pressure up to 250 PSI to clean the most stubborn contaminants

• Clean from as low as 50 CFM, using 1/3 of the compressed air, thus reducing noise levels and air usage vs. alternative dry ice cleaning systems

• Choose from any Aero nozzle or accessory to maximize flexibility

Cold Jet’s patented feeder technology creates shaved dry ice on demand, regardless of input.

SEALED LID

WELDED STEEL FRAME

360 o TURNING RADIUS

EASY-OFFPANELS

NOZZLEHANGER

ERGONOMICAPPLICATOR

INTUITIVE CONTROL PANEL

Simply switch to full pelletcleaning to penetrate the mostdifficult, thick contaminants.


SPEC.A40.2015.08.06

Aero Aero 40FP Aero 80FP

FrameDimensions 36 x 20 x 40 in

91 x 51 x 102 cm36 x 20 x 40 in91 x 51 x 102 cm

43 x 20 x 46 in109 x 52 x 118 cm

Weight 223 lb / 101 kg 257 lb / 117 kg 389 lb / 176 kg

Air SystemBlast Pressure Regulator Internal Optional Internal Internal

Blast Pressure Range 65-140 psi (20 psi if regulated)4.5-9.7 bar (1.4 bar if regulated)

20-250 psi1.4-17.2 bar

20-300 psi1.4-20.7 bar

SureFlow SystemHopper Size 30 lb / 13.6 kg

Isolated, Insulated40 lb / 18.2 kgIsolated, Insulated

80 lb / 36.4 kgIsolated, Insulated, Tilt-out

Agitation BaseElectric Vibrator

PerformanceThumper, Ramrods

AdvancedThumper, Ramrods, 2 Electric Vibrators

Feeder Radial Advanced Radial Advanced Radial

Rotor Standard, Coated Aluminum Enhanced, Coated Aluminum Enhanced, Coated Stainless

Feed Rate 0-3 lb/min0-1.4 kg/min

0-4.5 lb/min0-2 kg/min

0-7 lb/min0-3.2 kg/min

Blast Hose Size 3/4 in / 1.9 cm Standard1 in / 2.5 cm Optional

1 in / 2.5 cm StandardAll Sizes Optional

1 in / 2.5 cm StandardAll Sizes Optional

Applicator Compact XP Performance XP Heavy Duty

Nozzle Options Low or Medium Flow All Available All Available

Deluxe Accessory Package Not Available Optional Standard

Integration Suitable No Optional Yes

Aero SeriesEnhanced for the Power of Choice. the force of nature

The Aero Series at its core is a line of Performance Class dry ice blast cleaning machines that guarantees the best pellet integrity, maximum cleaning aggression and most reliable blast stream on the market. Unmatched in the industry, the rugged Aero Series has always delivered superior performance and versatility with the lowest cost of ownership. Now further enhanced to meet your needs and budget, we have streamlined the Aero Series to three levels of functionality: the Aero, Aero 40FP and Aero 80FP. Differentiated by technology, performance and size, reference our comparison chart below to find which system is best for you.

Aero C100 pneumatic system also available.


SPEC.A40.2015.06.23

ERGONOMICHANDLES

AeroReliable performance. Industrial design. the force of nature



DIMENSIONS36 x 20 x 40 in (91 x 51 x102 cm)


AIR CONSUMPTION50-100 CFM (1.4 - 2.8 m3/min) at 80 PSI (5.5 bar)

BLAST PRESSURE RANGE65-140 psi (4.5-9.7 bar) without regulator

20-140 psi (1.4-9.7 bar) with regulator

POWER1/2 HP, AC Motor, 1,750 RPM

SEALED LID

WELDED STEEL FRAME

WHIP CHECK


LARGE FLAT-FREETIRES

EASY-OFFPANELS

COMPACTAPPLICATOR


Our base machine, the Aero provides reliable performance in an industrial design. A light weight, compact, single-hose dry ice cleaning system, the Aero utilizes our patented SureFlow system that features an isolated, insulated hopper that reduces sublimation; hopper agitation that prevents clogging; radial feeder to provide smooth cleaning performance; and aerodynamic fittings to minimize air requirements. Customized with accessories that will provide the best clean for your environment, the Aero is an environmentally responsible cleaning solution at an affordable price.

ENHANCED AERO

• Industrial design with upgraded welded steel frame for added durability

AERO FEATURES

• Base SureFlow System

• Minimized sublimation

• Minimal air/ice usage

• Easy to maintain

• Safe operation

• Rugged and mobile

• Most advanced nozzles

• ESD (static) control

• Large, ergonomic handles for increased maneuverability

• Onboard pressure regulator as optional upgrade


SPEC.A40.2015.08.13

ERGONOMICHANDLES

Aero 40FPNew technology. Proven design. the force of nature


FEED RATE0-4.5 lbs/min (0-2 kg/min)






AERO 40FP FEATURES• Performance SureFlow System

• Full range of pressure

• Reliable pellet flow

SEALED LID

WELDED STEEL FRAME

WHIP CHECK



EASY-OFFPANELS

NOZZLEHANGER

XP PERFORMANCE APPLICATOR


Our mid-level machine, the Aero 40FP is a full pressure dry ice cleaning system that includes brand new radial feeding system technology that is aerodynamic loading to reduce wear on pads and rotor; utilizes a compact motor that reduces weight and lowers power consumption; includes an enhanced rotor that provides pulse-free blasting and precision feed rate control; and has an onboard pressure regulator. Customized with accessories that will provide the best clean for your environment, the Aero 40FP provides new technology in a proven design.




• Safe operation




ADVANCED RADIAL FEEDING SYSTEM TECHNOLOGY

• Aerodynamic loading reduces wear on pads and rotor, increasing machine life

• Compact motor that reduces weight and lowers power consumption

• Enhanced rotor that provides pulse-free consistent pellet flow and precision feed rate control

• Full range of blast pressure

• Onboard pressure regulator


SPEC.A40.2015.06.25

ERGONOMICHANDLES

Aero 80FPPremium technology. Proven design. the force of nature








SEALED LID

WELDED STEEL FRAME

TILT-OUT HOPPER



EASY-OFFPANELS

NOZZLEHANGER


Our top-of-the-line machine, the Aero 80FP is a full pressure dry ice cleaning system that includes brand new radial feeding system technology that is aerodynamic loading to reduce wear on pads and rotor; utilizes a compact motor that reduces weight and lowers power consumption; includes an enhanced rotor that provides pulse-free blasting and precision feed rate control; and has an onboard pressure regulator. Customized with accessories that will provide the best clean for your environment, the Aero 80FP provides premium technology in a proven design.

XP HEAVY DUTY APPLICATOR

AERO 80FP FEATURES• Advanced SureFlow System

• Full range of pressure+

• Reliable pellet flow • Tilt-out hopper

• Deluxe Accessory Package




• Safe operation




ADVANCED RADIAL FEEDING SYSTEM TECHNOLOGY

• Aerodynamic loading reduces wear on pads and rotor, increasing machine life

• Compact motor that reduces weight and lowers power consumption

• Enhanced rotor that provides pulse-free consistent pellet flow and precision feed rate control

• Full range of blast pressure

• Onboard pressure regulator

powered by

Reviewpowered by

Evolve the way you clean your equipment with the world’s first multi-power dry ice blasting machine! The Elite 20 contains a 24 volts DC motor that utilizes a higher torque to eliminate freeze ups. From the complete control over ice and air consumption to the worry free troubleshooting, the Elite 20 provides a dry ice blasting experience that is divergent in the industry.

• Stainless steel body

• Air only blasting option

• Machine controlled gun light

• More powerful motor

• Insulated hopper

Made with a pure stainless steel frame, the Elite 20 is a dynamic machine designed to give you the thorough clean you need by supplying a gentle way to decontaminate equipment. Perfect for lighter applications like those found in the pharmaceutical and food industries, the Elite 20 is the only tool for cleaning and maintaining equipment. The user friendly control panel gives you easy access to controls and maintains blasting parameters.

What makesthe Evolution Line

different?The Evolution Line provides the perfect

universal dry ice blasting experience.

New, quick change dosing disc allows

for a faster replacement, which leads to

shorter downtime and lower maintenance

costs. The insulated lid and hopper helps

eliminate clumping of the dry ice, and

provides troublefree blasting time. The

stainless steel frame provides a high

strength, scratch-resistant machine

designed to keep up with the toughest

conditions, while still suitable for lighter

applications.

IceTech Dry Ice Blasting:

• Multifunctional

• Environmentally-friendly

• Non-abrasive

• Non-toxic

• Non-electrical conductive

• Completely dry

• Void of secondary waste

• Cleans equipment online

• Cleans equipment at operating temperature

• Offer low pressure and high pressure blasting capabilities

• Less power consumption

• Lowest cost of ownership on the market

TECHNICAL DATA: Elite 20 3/4”

Dimensions mm/inch:Length:Width:

Height Incl. handle:

739.7 / 29450 / 17.7

1080 / 42.5

Weight:kg:/lbs: 104 / 230

Dry Ice Capacity:liter: / ft3: 20 / 0.71

Dry Ice Consumption:kg/hr:

lbs/min:30 - 1001.1 - 3.7

Supply Pressure:bar:psi:

min 5 - max 16min 72 - max 232

Blasting Pressure:bar:psi:


Air Consumption:Nm3/min:

cfm:(depending on nozzle combination

0.7 - 1025 - 353

Compressed Air Connection: 1” claw coupling

Air Quality: According to ISO 8573-1 Class 3for environment temperature

below + 5°C / 41°F

Power Consumption: 500 W. 100V - 240V AC 50/60 Hz + PE (GND)

Blasting Hose: 3/4” Single Hose System

Noise: Noise level up to 120 dB(A)Depending on blasting pressure, nozzle

combination and material surface

Americas + 1800 337 9423 EMEA +32 (0) 13 53 95 47 Germany +49 (0) 6551 9606-0 Asia-Pacific +81 (0)3 6869 2665www.coldjet.com www.icetechworld.com

powered by

Reviewpowered by

Evolve the way you clean your equipment with the world’s first multi-power dry ice blasting machine! The Xtreme 40 contains a 24 volts DC motor that utilizes a higher torque to eliminate freeze ups. From the complete control over ice and air consumption to the worry free troubleshooting, the Xtreme 40 provides a dry ice blasting experience that is divergent in the industry.

• Stainless steel body

• Air only blasting option

• Machine controlled gun light

• More powerful motor

• Empty hopper function

• Insulated hopper

• Multi Power

•Industrial strength collapsible handles

Made with a heavy duty, pure stainless steel frame, the Xtreme 40 is designed to keep up with the toughest conditions. The user friendly control panel gives you easy access to controls & maintains blasting parameters.

What makesthe Evolution Line

different?The Evolution Line provides the perfect

universal dry ice blasting experience.

New, quick change dosing disc allows for

a faster replacement, which leads to

shorter downtime and lower maintenance

costs. The insulated lid and hopper

helps eliminate clumping of the dry ice,

and provides troublefree blasting. The

stainless steel frame provides a high

strength, scratch-resistant machine

designed to keep up with the toughest

conditions, while still suitable for lighter

applications like those found in the food

and pharmaceutical industries.

IceTech Dry Ice Blasting:

• Multifunctional

• Environmentally-friendly

• Non-abrasive

• Non-toxic

• Non-electrical conductive

• Completely dry

• Void of secondary waste

• Cleans equipment online

• Cleans equipment at operating temperature

• Offer low pressure and high pressure blasting

capabilities

• Less power consumption

• Lowest cost of ownership on the market

TECHNICAL DATA: Xtreme 40 3/4”

Dimensions mm/inch:Length:Width:

Height Incl. handle:

795/ 31.3534 / 21

990 / 38.9

Weight:kg:/lbs: 117 / 257

Dry Ice Capacity:liter: / ft3: 40 / 1.41

Dry Ice Consumption:kg/hr:

lbs/min:30 - 1001.1 - 3.7

Supply Pressure:bar:psi:


Blasting Pressure:bar:psi:


Air Consumption:Nm3/min:

cfm:(depending on nozzle combination

0.7 - 1025 - 353

Compressed Air Connection: 1” claw coupling (optional 1.5” claw coupling)

Air Quality: According to ISO 8573-1 Class 3for environment temperature

below + 5°C / 41°F

Power Consumption: 500 W. 100V - 240V AC 50/60 Hz + PE (GND)

Blasting Hose: 3/4” Single Hose System

Noise: Noise level up to 120 dB(A)Depending on blasting pressure, nozzle

combination and material surface

Features: Empty hopper function

Americas + 1800 337 9423 EMEA +32 (0) 13 53 95 47 Germany +49 (0) 6551 9606-0 Asia-Pacific +81 (0)3 6869 2665www.coldjet.com www.icetechworld.com

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w.icetech

world

.com | D

ry Ice Techn

ology | R

ev3 2016.03.07 | EN

powered byCOMBI 75Fully Automated Machine for Dry Ice Production and Dry Ice Blasting

Technical Data

Dimensions mm/inch:Length: 1600 / 63Width: 917 / 36.1Height: 1879 / 74 Weight: kg: 954 / lbs: 2103 Rated Output:kg/h: up to 75lbs/h: up to 165 of high quality dry ice pellets Pellet Size Diameter:mm: 3 - inch: 0.11

Inlet Liquid CO2 Pressure:bar: 16 - 22psi: 232 - 319 Power Supply:3 x 400 V AC + N + PE, 50HzImax.: 25 AIpk: 6 kA

Rated Power:kW: 7.5Hp: 10

Noise level below 75 db(A)

Dry Ice Blasting unit:Supply Pressure:bar: min. 5 - max. 16psi: min. 72 - max. 232

Blasting Pressure:bar: min. 2 - max. 16psi: min. 29 - max. 232

Air Consumption:Nm3/min: 3 - 11cfm: 106 - 388depending on nozzle combination

Compressed Air Connection:1” claw couplingThe compressed air must be kept clean and free of oil, foreign bodies and water

Several functions in one machineThe IceTech COMBI 75 combines several units and functions:o A pelletizer unito A dry ice blasting unito Optional integration in plant control units and automation processeso Optional distribution system to facilitate the connection of several blasting guns

The IceTech COMBI 75 continuously produces dry ice pellets directly into the pellet tank of the dry ice blasting unit. From there the dry ice pellets are transported through a distribution system to one or more blasting guns or robots.

Americas + 1800 337 9423 EMEA +32 (0) 13 53 95 47 Germany +49 (0) 6551 9606-0 Asia-Pacific +81 3 6869 2665www.coldjet.com www.icetechworld.com

USA: +1 800.337.9423 +1 513.831.3211 • Belgium: +32 (0)13 53 95 47 • Germany: +49 (0)6551 9606.0 Asia: +81 3 4360 8347 • Canada: +1 800.337.9423 x501 • Latin America: +52 (81)10 97 0445 • www.coldjet.com

Dial in the perfect clean.Introducing the revolutionary line of variable Aero nozzles. With patented MERN technology and patent pending variable fragmenting technology you have the power to control aggression in supersonic flow region of nozzle for a full range of performance with maximum effectiveness.

Advanced Nozzle PerformancePatented technology for superior results.

PELLETMaximum aggression for removing the toughest contaminants.

MEDIUM FRAGMENTINGAggression with control.

FINE FRAGMENTINGPower and precision.

EXTRA FINE FRAGMENTINGGentle cleaning on delicate substrates.

HIGH FLOW 523V2STANDARD FLOW 323V2The universal standard for flexibility in all applications.

HIGH FLOW 508V.8High aggression for tight areas.

STANDARD FLOW 312V2Medium aggression.

HIGH FLOW 523V4Gentle aggression for large areas.

LOW FLOW 110V.6, 123V.7High to low aggression with low noise.

Precision technology.These nozzles are used with

Cold Jet’s patented shaved

dry ice technology, the i3

MicroClean, to provide an

effective solution for product

finishing or cleaning delicate

surfaces and complex mold

cavities and crevices that other

methods can’t reach.

MC26MPatented MERN technology 35 cfm @ 80 psi, blast swath 0.26”

MC29MHPatented MERN technology 50 cfm @ 80 psi, blast swath 0.29”

MC88Fan nozzle for fast gentle cleaning30 cfm @ 80psi, blast swath 0.88”

MC88FFragmenting nozzle for even gentler cleaning25 cfm @ 80 psi, blast swath 0.88”

1

0

2

3D E S I G N E D F O R T H EA E R O S E R I E S

Aero

Dial selection 3 is not applicableto HIGH FLOW 508V.8

and LOW FLOW 110V.6, 123V.7

Global HeadquartersLoveland, OH USA

+1 800.337.9423 USA

European HeadquartersZellik, Belgium

+32 (0) 13 53 95 47

Asia HeadquartersTokyo, Japan

+81 3 6869 2665

Cold Jet locations worldwide:www.coldjet.com/offices

www.coldjet.comAmericas. EMEA. Asia-Pacific.

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