Compact High Pressure First Stage Regulator€¦ · Compact High Pressure First Stage Regulator...
Transcript of Compact High Pressure First Stage Regulator€¦ · Compact High Pressure First Stage Regulator...
A14
PRODUCTS®
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PRODUCTS®
A15
Compact High Pressure First Stage Regulator
LV3303TR
ApplicationIdeal for use as a first stage regulator on any domestic size ASME or DOT container in propane gas installations requiring no more than 1,500,000 BTUs/hour. These regulators are factory set to reduce tank pressure to an intermediate pressure of approximately 10 PSIG.
Features• Compact design can be connected to the service valve using either
a POL adapter or a Rego® Products pigtail.• Ideal size fits easily inside of domes and collars.• Large threaded 3/8" bonnet vent can be easily piped-away in
underground installations without the need for glue kits or extra adapters.
• Non-adjustable negative direct acting design helps to keep regula-tor delivery pressures constant even as tank pressures drop.
• Negative direct acting design provides for excellent performance when needed most–in cold weather, when tank pres-sures are lowest and system demands are highest.
• Consistent delivery pressure, especially in cold weather, helps assure maximum performance from the second stage regulator.
• Large 1/4" orifice helps protect against regulator freeze-ups.• Built-in relief valve and travel stop comply with NFPA 58 overpres-
sure requirements.• Incorporates built-in 1/4" FNPT downstream pressure tap for easy
in-line checks of the regulator’s downstream delivery pressure.• Molded diaphragm provides an o-ring like seal between the body
and the bonnet.• Fully painted in brilliant red for complete corrosion protection.• Bonnet and body are assembled in the USA using the unique, pat-
ented RegULokSM
Seal System.
MaterialsBody . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ZincBonnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ZincSpring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SteelValve Seat Disc . . . . . . . . . . . . . . . . . . . . . . . . . . Resilient RubberDiaphragm . . . . . . . . . . . . . Integrated Fabric & Synthetic Rubber
Ordering Information
1.38"
3.42"
4.59"
INLET(1/4" NPT)
OUTLET(1/2" NPT)
LV3303TR 1/4" F.NPT 1/2" F.NPT 1/4" 10 PSIG Over Outlet 1,500,000
Part
NumberInlet
ConnectionOutlet
ConnectionOrificeSize
FactoryDeliveryPressure
BonnetVent Position
Vapor CapacityBTU/hr.
Propane*
* Maximum flow based on 15 PSIG inlet pressure and 8 PSIG delivery
Del
iver
y P
ress
ure
PS
I
12
11
10
9
8CFH/hr. 100 200 300 400 500 600 700BTU/hr. 250,000 500,000 750,000 1,000,000 1,250,000 1,500,000 1,750,000
VENT (3/8" NPT) UL®
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PRODUCTS®
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PRODUCTS®
A15
High Pressure First Stage Regulators
LV4403SR and TR Series
ApplicationProvides accurate first stage regulation in two-stage bulk tank systems. Reduce tank pressure to an intermedi-ate pressure of 5 to 10 PSIG. Also used to supply high pressure burners for applications like industrial furnaces or boilers. Also incorporated in multiple cylinder instal-lations.
Features• Incorporate integral relief valves for added system
protection.
• Large vent helps prevent blockage and has 3⁄4" F.NPT thread for vent piping.
• Bonnet vent positioned over outlet to avoid icing and contamination by foreign material.
• Unique bonnet vent profile designed to minimize vent freeze over when properly installed.
• Replaceable valve orifice and valve seat disc.
• Straight-line valve closure reduces wear on seat disc.
• Large molded diaphragm is extra sensitive to pres-sure changes.
• Built in pressure tap has plugged 1⁄8" F.NPT outlet. Plug can be removed with a 3⁄16" hex allen wrench.
• Extra long lever arm provides uniform delivery pres-sure.
• Brilliant red finish.
Materials
Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Die Cast ZincBonnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Die Cast ZincNozzle Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BrassSpring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SteelValve Seat Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . Resilient RubberDiaphragm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Integrated Fabric and
Synthetic Rubber
* When used for final stage pressure control, must either incorporate integral relief valve or separate relief valve should be specified in accordance with NFPA Pamphlet 58.
** Maximum flow based on inlet pressure 20 PSIG higher than the regulator setting and delivery pressure 20% lower than the setting.
3
Del
iver
y P
ress
ure
PS
IG
4567
100 200 300 400 500 600 700 800 900 10002,500,0002,000,0001,500,0001,000,000500,000
CFH/hr.BTU/hr.
150 PSIG Inlet125 PSIG Inlet100 PSIG Inlet
Initial Setting
50 PSIG Inlet25 PSIG Inlet10 PSIG Inlet
PartNumber
InletConnection
OutletConnection
OrificeSize
FactoryDeliveryPressure
(PSIG)
AdjustmentRange*(PSIG)
IntegralRelief
Included
Vapor CapacityBTU/hr.
Propane**
LV4403SR41⁄2" F. NPT
1⁄2"F. NPT
1⁄4"
5 1-5
Yes 2,500,000
LV4403TR4 10 5-10
LV4403SR9
F. POL
5 1-5
LV4403TR9 10 5-10
LV4403SR96 3⁄4"F. NPT
5 1-5
LV4403TR96 10 5-10
Ordering Information
7
Del
iver
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ress
ure
PS
IG
89
1011
100 200 300 400 500 600 700 800 900 10002,500,0002,000,0001,500,0001,000,000500,000
CFH/hr.BTU/hr.
12150 PSIG Inlet125 PSIG Inlet100 PSIG Inlet
Initial Setting
15 PSIG Inlet25 PSIG Inlet50 PSIG Inlet
LV4403SR LV4403TR
UL®
7 1/8"4 1/2"5 1/4"
3 3/16" 1 1/2"
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PRODUCTS®
A27
High Pressure Industrial / Commercial Pounds-to-Pounds Regulators
597F Series
8
11
10
0 300200100
12
400 700600500 800CFH/hr.
BTU/hr. 1,500,000 2,000,0001,000,000500,000
9
150 PSIG Inlet100 PSIG Inlet
50 PSIG Inlet25 PSIG Inlet
Initial Setting
CFH/hr.15
16
19
18
17
0 600400200
20
21
800 140012001000 1600
Initial Setting
22
BTU/hr. 3,000,000 4,000,0002,000,0001,000,000
150 PSIG Inlet100 PSIG Inlet
50 PSIG Inlet
15
20
35
30
25
0 600400200
40
45
800 140012001000 18001600 2000
150 PSIG Inlet
Initial Setting
CFH/hr.
BTU/hr. 1,000,000 5,000,0004,000,0003,000,0002,000,000
50 PSIG Inlet100 PSIG Inlet
46
48
54
52
50
0 600400200
56
58
800 140012001000 18001600 2000
62
60
CFH/hr.BTU/hr. 3,000,000 4,000,0002,000,0001,000,000 5,000,000
150 PSIG Inlet100 PSIG Inlet
75 PSIG InletInitial Setting
ApplicationDesigned to reduce propane gas container pressure down to between 3 and 100 PSIG. Ideal for liquid or vapor service, they can be used in a variety of applications including salamander heaters, weed burning torches, fish cook-ers, tar pot heaters, and other industrial type services.
Features • Provides high capacity performance at a reasonable price. • Suitable for both liquid and vapor service. • Compact design provides for easy installation. • Negative direct acting design helps to keep regulator delivery pressures
constant even as tank pressures drop. • Negative direct acting design provides for excellent
performance when needed most – in cold weather, when tank pressures are lowest and system demands are highest.
• Consistent delivery pressure, especially in cold weather, helps assure maximum performance from the second stage regulator.
• Can be readily fitted with a pressure gauge in the 1/4" F.NPT port. • Molded diaphragm provides an o-ring like seal between the body and
the bonnet. • Fully painted in brilliant red for complete corrosion
protection. • Available in four adjustable ranges for maximum
performance. • Bonnet and body are assembled in the USA using the unique, patented
RegULokSM Seal System.
Materials
Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ZincBonnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . ZincSpring . . . . . . . . . . . . . . . . . . . . . . . . . . . .SteelValve Seat Disc . . . . . . . . . . . . .Resilient RubberDiaphragm . . . . . . . . . . . . . . . Integrated Fabric . . . . . . . . . . . . . . . . . . . . . . & Synthetic RubberAdjusting Screw . . . . . . . . . . . . . . . . . . . . Brass
597FA
597FC
597FB
597FD
4.25" approx.
3.42"
5.62"
1.38"
INLET 1/4" NPT
OUTLET1/4" NPT
* Set pressure established at 100 PSIG inlet and a flow of 250,000 BTU/hr.** Capacity determined at actual delivery pressure 20% less than set pressure with inlet pressure 20 PSIG higher than the set pressure.
Ordering Information
Del
iver
y P
ress
ure
(PS
I)
Del
iver
y P
ress
ure
(PS
I)
Del
iver
y P
ress
ure
(PS
I)
Del
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ress
ure
(PS
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UL®
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PRODUCTS®
A29
High Pressure Industrial / Commercial Pounds-to-Pounds Regulators
1580M Series and AA1580M Series
ApplicationDesigned to reduce LP-Gas and anhydrous ammonia container pres-sures to between 3 and 125 PSIG. Precision-built with a multi-million BTU capacity, the 1580M series is perfect for such big, tough jobs as crop dryers, asphalt batch mixing plants, road building “tar wagons”, heat treating and other large industrial and commercial loads. It’s also ideal as a first stage regulator in large multiple operations. The AA1580M series is ideal for use in anhydrous ammonia applications such as blue print machines and heat treating.
Features• Large nozzle and straight through flow provides high capacity and
resistance to freeze-up.
• O-ring on retainer assembly provides a dampening effect to reduce vibration.
• Suitable for both liquid and vapor service.
• Can be readily fitted with pressure gauge in 1⁄4" F. NPT port.
Materials
Body ........................................................................ Forged AluminumBonnet ................................................................... Die Cast AluminumSpring ......................................................................................... SteelValve Seat Disc ........................................................... Resilient RubberDiaphragm .............................. Integrated Fabric and Synthetic Rubber
* Set pressure is established with 100 PSIG inlet pressure and a flow of 500,000 BTU/hr. propane for 1580M Series, 90 CFH/hr. NH3 for AA1582M Series and 180 CFH/hr. NH3 for AA1584M and AA1586M Series.
** Capacities determined at actual delivery pressure 20% less than set pressure with inlet pressure 20 PSIG higher than set pressure.
NOTE: Care must be taken to prevent re-liquification of propane at normal temperatures by heat tracing or other effective means. Use of a relief valveupstream or downstream of these regulators is recommended in accordance with NFPA 58.
B
A
PartNumber Service
AdjustmentMethod
Inlet &Outlet
Connections
RecommendedDeliveryPressure
Range (PSIG)Width
A
Height(max.)
B
CapacityDetermined atSet Pressure
of PSIG Capacity**
AA1582MW
NH3
Tee Handle1⁄4"
F. NPT
3-2523⁄16" 41⁄8"
20 2,100 CFH NH3AA1582MK Hex HeadAA1582ML
Tee Handle
20-50 30 2,400 CFH NH3
AA1582MH 45-125 60 2,600 CFH NH3
1584MN
LP-Gas1⁄2"
F. NPT
3-30
215⁄16" 47⁄8"
20 7,000,000BTU/hr. LPG
1584ML 25-50 30 7,500,000BTU/hr. LPG
1584MH 45-125 60 8,000,000BTU/hr. LPG
AA1584MWNH3
3-25 20 4,500 CFH NH3
AA1584ML 20-50 30 4,800 CFH NH3
AA1584MH 45-125 60 5,100 CFH NH3
1586MN
LP-Gas3⁄4"
F. NPT
3-30
31⁄2" 7"
20 11,000,000BTU/hr. LPG
1586ML 25-50 30 12,000,000BTU/hr. LPG
1586MH 45-125 60 14,000,000BTU/hr. LPG
AA1586MWNH3
3-25 20 7,000 CFH NH3
AA1586ML 20-50 30 7,700 CFH NH3
AA1856MH 45-125 60 8,900 CFH NH3
1588MN
LP-Gas 1"F. NPT
3-30 20 11,000,000BTU/hr. LPG
1588ML 25-50 30 12,000,000BTU/hr. LPG
1588MH 45-125 60 14,000,000BTU/hr. LPG
Ordering Information
UL®
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PRODUCTS®
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PRODUCTS®
A29
* Set pressure is established with 100 PSIG inlet pressure and a flow of 500,000 BTU/hr. propane.
** Capacities determined at actual delivery pressure 20% less than set pressure with inlet pressure 20 PSIG higher than set pressure.
NOTE: Care must be taken to prevent re-liquification of propane at normal temperatures by heat tracing or other effective means.Use of a relief valve upstream or downstream of these regulators is recommended in accordance with NFPA 58.
High Pressure / High Temperature Industrial / Commercial Pounds-to-Pounds RegulatorsX1584M, X1586M SeriesApplication
Designed to reduce LP-Gas container pressures to between 3 and 50 PSIG. Ideal for crop drying, heat treating, asphalt batch mixing and other large industrial and commercial load application utilizing high tempera-ture LP-Gas or high temperature atmosphere under conditions up to 300ºF. Also ideal as a first stage regulator in large multiple operations.
Features• Special diaphragm and seat materials are suitable for up to 300ºF.
temperatures.
• Large nozzle and straight through flow provides high capacity and resistance to freeze ups.
• Suitable for both liquid and vapor service.
• Can be fitted with high pressure gauge in 1⁄4" F. NPT port. Engineered Controls International, Inc. recommends that these gauges use silver braze rather than soft solder construction.
Materials
Body ........................................................................ Forged AluminumBonnet ................................................................... Die Cast AluminumSpring ........................................................................... Stainless SteelDiaphragm ............................ High Temperature Synthetic CompositionSeat Disc ............................... High Temperature Resilient CompositionBackup Seal .......................... High Temperature Resilient Composition
4 7⁄8"
215⁄16"
Del
iver
y P
ress
ure
PSI
G
200 800400 1000600 12001,500,000
CFH/hr.BTU/hr.
20
14
2,500,000
1618
500,000
12108642
Initial Setting
150 PSIG Inlet
100 PSIG Inlet10 PSIG Inlet
50 PSIG Inlet25 PSIG Inlet
Del
iver
y P
ress
ure
PSI
G
1500 25001,250,000
CFH/hr.BTU/hr.
14
3,750,000
16
12108642
Initial Setting
150 PSIG Inlet
10 PSIG Inlet
50 PSIG Inlet
25 PSIG Inlet
100 PSIG Inlet
3000 35006,250,000 7,750,000
1000500 2000
Del
iver
y P
ress
ure
PSI
G
1500 25001,250,000
CFH/hr.BTU/hr.
14
3,750,000
16
12108642
Initial Setting
150 PSIG Inlet
50 PSIG Inlet25 PSIG Inlet
100 PSIG Inlet
3000 35006,250,000 7,750,000
20001000500
10 PSIG Inlet
AA1582M
1586M, AA1586M, X1586M, 1588M
1584M, AA1584M, X1584M
Ordering Information
Inlet screen protects seat from foreign material. It is easily removed for cleaning.
UL®
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