Coca-Cola, The FSSC 22000 Journey · Coca-Cola, The FSSC 22000 Journey ... analysis of inputs...
Transcript of Coca-Cola, The FSSC 22000 Journey · Coca-Cola, The FSSC 22000 Journey ... analysis of inputs...
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Coca-Cola, The FSSC 22000 Journey Mark Bräsler Director Food Safety and Supplier Programs 21st October 2015
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We Have the World’s Strongest System
Brands in
Countries
Bottling Partners
Outlets Million
Global System Employees Thousand
Top 10 Private Employer
Billion Servings Every Day
Nearly
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A Truly Global Business
North America 20%
of Total Company Unit Cases
Latin America
29% of Total Company Unit Cases
Europe 13%
of Total Company Unit Cases
Eurasia & Africa1
16% of Total Company Unit Cases
Asia Pacific
22% of Total Company Unit Cases
Note: Total Company Operating Income on this page totals >100%, as it does not reflect Corporate expenses.
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We Have the Most Valuable Portfolio of Brands
20 Billion-Dollar Brands... …including 14 still brands
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TCCC Management System Evolution
1995 - Q.A. 2000
1998 - TCCQS
2001 – TCCQS ev2
2008 – TCCMS
2010 – KORE + ISO Standards
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Classified – Internal Use
GFSI Certification of our supply base
2480 – Supply points
2039 - Certified
Majority are FSSC 22 000 certified
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Classified – Internal Use
FSSC 22000 Certification Status across our 19 Business Units
Certified 84%
Planned 16%
FSSC 22000 STATUS: KO BOTTLING PLANTS
1014 - Active Facilities
849 - Certified
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“The organization shall implement a system to assure that analysis of inputs critical to the confirmation of product safety is undertaken. The analysis shall be performed to standards equivalent to those described in 17025” Note: The requirement wording is very specific: it is not about the achievement or maintenance of product safety, but about the confirmation of product safety.
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Reference: Appendix 1A Item 5 Management of Inputs
The bump in the road….
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What we started seeing…
Impact of Management of inputs inclusion Failure of FSSC surveillance audits Unrealistic expectations from some auditors (e.g.
expectations to see analysis for every batch received at bottler, etc.)
Inconsistency in terms of what gets asked for Lack of knowledge of our Company processes for
ingredient and packaging approval All BU’s and bottlers trying to tackle differently Have had to engage with some certification bodies
and continue to engage with them
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Ingredient and Packaging Supply Chain Overview
R & D Corporate
IQD Corporate
CPS Corporate
Procurement Corporate
FGD Corporate
SRA Corporate
Approvals
• Mineral water as ingredient
• Primary Packaging Specifications
• First application of packaging
• Use of recycled PET technology
Records/References
Picasso, Clarity, BU,
R&D
BU-RQ-140
• New or changes to formulas
• County of Sale Document
Picasso FG-RQ-010 FG-RQ-020 FG-RQ-200 FG-RQ-320 BU-RQ-120
• Regulatory approval of primary packaging materials
• Regulatory approval for changes in ingredient use
Picasso
BU-RQ-140
• New ingredient specs
• Analysis of most Class 2 ingredients
• Facility authorization of class 2 ingredients
• Sourcing approvals
• Some Class 1 ingredient analysis
Picasso* LIMS
BU-RQ-140
• Use of Class I & II ingredients
• Primary packaging specs
• Primary packaging suppliers
• Sourcing approvals
• Source water • Direct
product contact mats
GSP: • Facility
Authorization of Class I
• Sourcing approval Class I
G2G • Facility
Authorization of Juice
• Sourcing approval of Juice
Picasso*, SAP BU-RQ-140, 155, 230, 180 SU-RQ-010,
020 BP-RQ-100
Picasso
BU-RQ-155 SU-RQ-010
* Note: only IQD and CPS have access to Class I and II ingredient data in Picasso
ISO 9000 & FSSC 22000 – All Sites Certified
Labs ISO 17025 Accredited
Labs 17025 Accredited
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Supply Chain Overview
QSE Corporate
BU Bottler
Approvals
• Sweetener, beverage gas specifications
• 3rd party laboratories
• Testing for water, CO2, sweeteners
• Governance audits
Records/References
Picasso, KORE, QSE, LIMS
BU-RQ-155 BU-RQ-170 BP-RQ-400
• Bottler ingredients • Facility authorization (packaging,
ingredients) • Sourcing Approvals • Master Mixing Instructions • Source water for manufacturing • Self-manufacturing CO2 • Self-manufacturing primary packaging • Local regulations review • Regulatory compliance • Labelling declarations
Picasso, BU, Bottler BU SharePoint
BU-RQ-140, 155, 230
BP-RQ-180
• Use approved suppliers
• Receive materials • Approve non
package materials in direct contact with product
• Auxiliary materials
BU, Bottler BU-RQ-130 BU-RQ-155 BP-RQ-100
FSSC 22000 Audit Activity
Dependency
ISO 9000 Certified (or pursuing certification)
ISO 9000 Certified KO Labs 17025 Certified
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Food Safety Critical Testing
KO Laboratories: IQD, CPS, QSE
Third Party Laboratories
Agricultural Residues Heavy Metals
Microbiological Identification
Allergens Economic Adulteration
ISO 17025 Accredited
Food Safety Critical Testing
Bottlers
Microbiological Process Monitoring
CCP Monitoring HACCP
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Where we are now…Instilling Capability & Knowledge
• More holistic approach to providing guidance to our global system
• Availability of the supply chain support information to assist in clarifying in audits
• Ongoing evaluation of our bottling system regarding issues in audits and what is being requested
• Management System networks, incorporating all BU’s
• Supply chain mapping • Tools development – KORE and GMP apps • Upstream programs to mitigate supplier and packing
risks in the commercialization of new products
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QSE by Design Product quality and sustainability is achieved via the processes used to design and manufacture the product. Product features and failure rates are largely determined during planning for quality, environment and safety. (modified J. Juran quote)
Re-defining: Technical Governance for our commercialization processes
Institutionalizing : E2E Knowledge and Experience Sharing during commercialization processes
Applying : How we design our new products, packages and equipment today... will remain with us tomorrow.
Envisionning a mindset : It is about being 100 % “good” from the beginning
Global Multifunctional Project team in 6 workstreams
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QSE By Design Project Delivery
• Governance document ready Risk Management Process Governance
• Population of tool completed for PIlot T-Risk
Risk identification IT tool
• Training presentation piloted • Introduction to QSE college Capability
• TPLR document for KORE • Publication and audit ready
Technical Post Launch Review
• In Process • Linked with BU commercialization requirements QSEbD Governance
• Handover of stability protocol to R&D • R&D roll-out Stability
Classified - Confidential
Communication Awareness Presentation
about QSE by Design & qrt QSE Community update
Project Management Granularity and tracking
T-Risk Socialization Training, feed-back and
call for support