Chapter Ten Industry - وزارة البيئة (4) URBAN... · 2 10.1 Introduction Industrial...

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Chapter Ten

Industry

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10.1 Introduction

Industrial development in Egypt is considered the essence of growth and

economic development. It reflects extent of economic progress to list its

products on world markets. Upgrade manufacturing & production sectors

reflect on exportation sector, as it is vital and essential motive for realizing

development in any country.

Industry occupies an advanced rank in its importance for the Egyptian National

economy; as it stands on the top of the economic sectors in terms of its

contribution to GDP, its strong interrelation with many productive and service

sectors and its role in developing foreign trade and improving payments

balance.

MSEA implements many funding programs to achieve environmental

compliance, through providing soft packages to finance pollution abatement

and cleaner production projects. The importance of cleaner production projects

is reflected in being the most important method to achieve sustainable

development and reduce pollutants in the industrial sector from the source; as

well as coping with global industrial policies, spread of cleaner production

trends, and appearance of new global concepts based on principles of total

quality to achieve its product quality.

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10.2 Current Projects and Programs

10.2.1 Egyptian Pollution Abatement Projects –Second Phase

(2007-2012) The project provides soft financial package to support industrial pollution

abatement projects in industrial facilities with financial package (80 % loan,

20% grant). EPAP II concentrates on hot spot polluted areas in Greater Cairo &

Alexandria governorates, combining large industries emitting great amounts of

air and wastewater pollutants loads such as cement, iron and steel, chemical

industries and tanneries. Funding package of this phase estimated with 185

million dollars (one billion Egyptian pounds). Provided support include the

following:

10.2.1.1 Financial Component: Provide soft loans for industrial facilities, re-loaned by National Bank of

Egypt (80% loan, 20% non-refundable grant). The following illustrates

budget of that component:

1. 20 Million US$ World Bank for Construction and

Development.

2. Equivalent to 40 Million US$ Japan Bank for International

Cooperation (JBIC).

3. 40 Million € European Investment Bank (EIB).

4. 40 Million € French Development Agency (AFD).

10.2.1.2 Technical Support Component: Provide technical support to industrial facilities which will be financed by

the financial component (non-refundable grants) through:

1. European Investment Bank (EIB) 2.8 Million €.

2. Government of Finland 0.88 Million €.

10.2.1.3 Current status (2011):

49 projects are currently listed in the project, 30 major companies and 200

brick factories (Arab Abou Saed ) with total cost estimated with 204,058

Million US$.

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Table (10-1 ) Projects in EPAP II pipe line

Projects Number of Projects Cost (Million dollar)

Projects under

implementation

20 44,117

Projects under bidding and

installation procedures

15+200 brick factories 101,205

Projects approved during

2011

13 48,736

Projects under preparation 1 10

Total 49+200 brick factories 204,058

Table (10-2) Implemented and operated projects through EPAP II During 2011

Current

status

Loan

(million

Dollar)

Project Company NO

Implemented 15 New Filters Torah Cement 1

Implemented 15

Rehabilitation of

phosphoric acid units,

fertilizer units and its

mills

(10 Projects)

Abou Zabaal

Fertilizer

2

Implemented 0,21 Installing waste water

treatment plant Harvest Food

3

Implemented 6 In process modification Ameria for Cement 4

36,21 Total

Table (10-3) Projects under tendering , procurement and installation procedures

Current

status

Loan

(million Dollar) Project Company No

Bid opening 20 New tissue filters for dry

lines 3 and 4 National Cement 1

Source: Ministry of State for Environmental Affairs - Central Department for Industrial Environment

Protection and Improvement



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Table (10-4) Approved projects during 2011

Current status Loan

(million Dollar)

Project Company No

Under bidding 2 Waste water pollution

abatement by treatment

Egyptian

etrochemicalP 1

Implemented 0,448

Buy cleaner unit and dust

vacuum unit 2

Under

installation 11,142

Modify production lines –

in process

Egyptian Starch &

Glucose Co. 3

Under

installation 1,945

Replacement of furnaces

‘door El Nasr for Coke 4

Bid Issued 15

Replacement of phenol

with NMP

Ameria Petroleum

Refining 5

Under

Implementation 25 Fuel switching Arab Abou Saad

brick factories 6

Under

supplying 2,8 De dusting system

Alexandria

Sodium Carbonate 7

Under

supplying 2,4 Cement mills Filters Helwan cement 8

Under

supplying 7,8

Installation of new bag

filter

Amereyah Cimpor

Cement 9

Under

supplying

and

installation

1,26

13 filter replaced in the

area of packaging and

clinker handling line 1,2

Ameria for

Cement 10

Under

supplying 0.75

Installing waste water

treatment plant

El Nile Soft Drinks

Company “Crush” 11

Under

supplying 1

Installing industrial waste

water treatment plant Kiriazi 12

Under

supplying 7

Filter replacement in line

2

Amreria for

Cement 13

Bid under

evaluation 0,36 Solvent Recovery unit Pachien 14

Bids under

evaluation 4 Solvent Recovery unit Porta Egypt 15

Bids under

evaluation 0,3

Installing Waste water

Treatment plant Great Food 16

101,205 Total



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from pollution source

Under bidding 4 Installation of Reverse

Osmosis unit

Abou Qier

Fertilizer 2

Under bidding 4,4 dust collection Upgrading

system in furnace area

Delta for steel

3

Under bidding 1,64 Using Alternative fuel Amiria

Cement 4

Under bidding 1

industrial ation ofInstall

aste water treatment w

plant

Misr for

micals Che

ndustryI

5

Application

form and credit

worthiness

submitted

21 Fuel switching for Brick

Factories in Saaf area Maya Gas 6

pplication A

submitted form 4 Solvent recovery unit Rotografy 7

Under bidding 4

Using Alternative fuel

(agricultural waste and

sludge)

Helwan

cement 8

Under bidding 0,09 ventilation Installation of

unit

Universal

9

Under bidding 0,106

industrial Installation of

aste water treatment w

plant

10

Application

form submitted 3,5

Recycling rice straw to

produce compost Hayawe 11

Application

form submitted 1 Fuel switching lamSek 12

Under bidding 2

Using Alternative fuel

(agricultural waste and

sludge)

Suez

Cement(Qata

mya Factory)

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48,736 Total

Table(10-5) Projects under study

Current status

Loan

(million

Dollar)

Project Company No

Application 10 Fuel switching

for Brick Town gas 1



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form submitted Factories in Grza

area

10 Total

Examples for financed projects:

1. Abou Zabaal for Fertilizers and Chemicals:

EPAP project financed in process modification by adding new units to

reduce dust emissions with total cost 16.69 million $, EPAP II provided 15

million $ (80% loan, 20% grant).

2. Ameria Cement:

Before Implmentation After Implmentation



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Adding tissue filter after the electrostatic precipitators for raw mills in

production line number (1); total cost of the project 7.8 million $. EPAP II

provided 6.1 million $ (80% loan, 20% grant) and the rest self-financing by

the company.

10.2.2 Private and Public Sector industry project (PPSI) 2008 -

2012

10.2.2.1 Background:

The Private Public Sector Industry Project (PPSI) aims at supporting

Egyptian industry (small – medium – large industries) to comply with

environmental laws and regulations; as well as improve its environmental

performance .It is a joint project between German government

(represented by KFW) and Egyptian government (represented by Central

Bank of Egypt) and Egyptian Environmental Affairs Agency as the

implementing agency.

10.2.2.2 PPSI's Objectives:

1. Support industrial pollution abatement projects in industrial enterprises

in both private and public sectors.

2. Develop sustainable financial, technical and institutional mechanisms

for pollution abatement and decrease pollution loads in the selected hot-

spots areas particularly in Delta and Upper Egypt governorates to

improve local environmental conditions.

3. Activate legislative procedures, improve inspection efficiency; develop

technical capacity of environmental institutions and competent banks;

raise public awareness relating to industrial environment in Egypt,

particularly within Delta and Upper Egypt governorates.

10.2.2.3 Current Status ( Dec, 2011):


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1. Total grant (7.26 Million Euro) with total investment about 31 million

Euro) 6.55 million Euro directed to industrial enterprises and the

remaining for technical support component.

2. Approved industrial projects are with total investment (31 million

Euros) including 7.2 million Euro grant.

3. Number of industrial enterprises in the project is 50 (22 large, 28

SMEs), including 13 public sector enterprises and 37 private sector

enterprises.

Table (10-6) enterprisers in the project and their geographical distribution

No. Company Project

Qena and Sohag governorates

(Qena – Nagaa Hemady – Qous – Gerga - Armant)

1 Qena for Paper

Prevent direct discharge of waste water

into River Nile; convert it to sanitation

network for treatment and use in irrigating

timber forest (contracted with Drinking

Water and Sanitation Authority for

conducting engineering studies) .

2 Misr Aluminum Rehabilitation of the old tar melting unit

(operating )

3

Al- Ahram Company

for Plastic Bags

Production

Recycling line to reuse generated solid

waste (operating )

Install new printing unit (operating )

4 El-Romani for Plastic

Bags Production


waste (operating )

5 Bebobird Factory for

Leather Industries


waste (operating )

6 Al-Kawther Company

for Food Production

Install new boiler with its connection

utilities (operating )

7 Al- Kawther Factory for

Animal Fodder

Install air filters and 2 silos at the feeding

area (operating )

8

Sohag for Plastic

Install 2 crushers, 2 injection units , 1

mixer, 2 forming units (operating )

9 El-Motahda for plastic Replace old crusher, injection unit , mixer

& forming units with new (operating )

10

El-Barka for chicken

fodder production

Replacement of old boiler with new

natural gas one (operating )

Install 2 capsule machine, 2 grinding

machine & mixer (operating )

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11

Abou Eldahb for plastic

pipe production

Replacement of old crusher, injection,

mixer & forming units with new one

(operating )

12 Egyptian Ferro Alloys

(Ferrosilicon ) Gases treatment (operating )

13 El-Nasr for Mining Co.

First project : Installation of filters for

crusher of raw mining material (start-up

test )

14 Misr Edfu for Pulp and

Paper

Pulp washing & recycling systems (start-

up test )

15

Sugar and Integrated

Industries Company –

Abu-Qurqas factory

Switching fuel to natural gas (start-up )

16 El-Redi for extracting

oils and Poultry Fodder

Rehabilitation of fodder line production

(operating )

Rehabilitation of boiler (operating )

Install natural gas boiler (operating )

17 El-Yasmin for Pasta

Production

Install natural gas boiler (operating )

Conveyor belts and ventilation system

(operating )

Industrial wastewater treatment plant

(WWTP) (operating )

18 El-Mokhtar for Food

Industries

Replace packing unit by an automatic one

(operating )

19 El-Zaeem for fodder

Production

Line filter ventilation, four silos in the

storage area with mixing and automatic

lift (operating )

20 El-Saba for wood

production

Replace old wood production line by new

technology (operating )

New painting line (operating )

21 El-Forsan for Food

production

Replace 10 sugar cookers, mills & de-

dusting system (operating )

22 Delta Fertilizer

(environmental studies)

Install nitrogen emission reduction (Nox)

unit

23 Mansoura Resins

(environmental studies) Switching fuel to natural gas

24 Dakhlia textile Switching fuel to natural gas, (operating )

25 Misr oil and soap

(Sandoub Factory) Switching fuel to natural gas, (operating )

26 Ashmawy Brick factory Switching fuel to natural gas, (operating )

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27 Abd El-Hay Brick

Factory Switching fuel to natural gas, (operating )

28 Mansoura Bio-Fibers Solid waste treatment ( preparation of

technical studies )

Sharkia Governorate

(Zagazig, Tenth of Ramdan)

29 Misr oil and soap

(Zaqaziq Factory) Switching fuel to natural gas, (operating )

30 CAN for gases filling Installation of units to reduce industrial

waste pollution (operating )

31 Sharkia Rice Mills Switching fuel to natural gas, ( preparation

of technical studies )

32 El-Shoubagy Wastewater treatment plant (technical

studies prepared)

33 Gest for Metal Co. Install new sanding machine( installed and

operated)

34 El-Rowad for Poultry

(ROFI)

Industrial wastewater treatment plant,

(operateing).

Solid waste treatment unit, (operated)

35 El-Motahida for Metal

Foundries

Install de dusting filter system (preparing

technical studies )

36 Tiba Engineering

Industries

New electrostatic powder painting machine

(preparing technical studies )

37 Fortuna

Switching fuel to natural gas , automatic

printing machine ((preparing technical

studies )

38 Al-Amir for Ceramic

Company

Install de-dusting filters (preparing

technical studies )

39

10th of Ramadan for

Electrical Industries

(GAD)

Install an automatic electrostatic painting

unit (preparing technical studies )

Switching fuel to natural Gas , (preparing

technical studies )

40 Saiver Egypt Replace polyurethane foam injection

machine (preparing technical studies )

41 EIPCO

Industrial wastewater treatment plant

(preparing technical studies )

42 Elrabea Replace sesame and tahini Production line

(installation)

Behara Governorate

(kafr Eldwar,Hosh issa,Behara)

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43

Misr for Spinning ,

Textile and Dyeing /

Kafr El-Dawar

Switching fuel to natural gas( operating)

44

Misr for spinning ,

textile and dyeing / Kafr

El -Dawar - (Bida

factory)

Switching fuel to natural gas( operating )

45 Behera Pack

Replace cutting and printing

machines(start-up test)

Install closed cooling water cycle (start-

up test)

46 Dody plast

Replace manual feeding with automatic

one (start-up test)

Install new extruder (start-up test)

Damiata Governorate

(Damiata)

47 Damietta Co for

containers Industrial wastewater treatment plant

Gharbia Governorate

(Mahalla)

48 SMC Electronics Industrial waste water treatment plant and

modify production process (operated).

49 Othman Brothers for

Textile

Industrial waste water treatment plant

(technical studies prepared)

Fayom Governarate

(Fayom)

50 Fayom For Sugar Switching fuel to natural gas

Examples for financed projects:

1. Abd El Hay Brick Factory:

Switching fuel used in the furnace from (mazot) to natural gas; extend

internal and external pipelines network and change current burners.

Total cost of the project 95 thousand Euro from the Private and Public

Sector Industry project (30% non-refundable grant -28 thousand Euros).



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Before

2. CAN for manufacturing and gases filling:

Install 2 CNC machines to adjust used inks in printing operations with total

cost 441,907.2 Euro; in addition to financing environmental studies with

88381.44 Euro (non-refundable grant) through the Private and Public

Sector Industry Project. Installation and operation of this project finalized

in January 2009.

10-3 Future vision:

1. Raise environmental awareness among civil society through applying

different systems such as assessment and classification of pollution

resulting from industrial projects (Program for Pollution Evaluation

Report, PROPER), through publishing results of such programs in

Egyptian newspapers to evaluate performance of companies.



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2. Apply Environmental Impact Assessment (EIA) for all new projects to

comply with the requirements of co-financers (International Bank for

Reconstruction and Development, Japan International Cooperation

Agency, European Investment Bank, French Agency for Development),

including the most important requirement which is holding public

hearings and announce about these projects before their execution to

guarantee transparency and improvement of the environmental status.

3. Reduce pollution loads of cement companies in Greater Cairo and

Alexandria to the full compliance with permissible local standards and in

some companies to the international standards during next five years.

4. Transfer all polluting industries from residential areas to authorized

industrial zones such as Badr and El Akrasha.

5. Convert discharge of waste water from Nile River to public networks in

some large industrial companies which is considered the main source of

Nile pollution, after conducting projects for treating or recycling waste

water.

6. Reduce pollution loads in Greater Cairo hot spots areas (air quality) and

Alexandria (discharge into sea), after executing proposed projects in

industrial companies through MSEA’s financial packages.

7. Study the impact of issuing Executive Regulations of Law No. 9/ 2009

on the environmental performance of industries.

Chapter Ten Industry - وزارة البيئة (4) URBAN... · 2 10.1 Introduction Industrial...

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