BP CH Production Model en V1605

Production Model

SAP Best Practices for Chemicals

© 2011 SAP AG. All rights reserved. 2

General Information

SAP Best Practices for Chemicals V1.605 is based on SAP Best Practices for Chemicals V1.603 .

Product lines remained Product structure, material numbers, material types consolidated New materials added due to new preconfigured business processes


Granulate SAPulat/GranuSAP blueOverview V1.605

Active Ingredient Processing

(Sales)

Co - Product

By - Product

Process Order with Co-product & QMPipeline Material

Handling

Blending

Tank Trailer

Plant 1000

Filling

Pressure and Temperature Polymerization

Ethylen Gas, C2H4YQPM

CH-1410

Catalyst (Grade A)YQRM

CH-1420

Description

Mat type

Mat Nr

WM managed

QM active Batch managed

Solvent (Grade B)YQBP

CH-7100SAPulat (Batch B)YQBM

CH-2200

Pigment, blueYQRM

CH-1440

SAPulatRaw Granulate

YQFP

CH-6400

SAPalystYQFP

CH-6500

Filling

SAPulat (Batch A)YQBM

CH-2200

Solvent (Grade A)YQRM

CH-1430

GranuSAP, BlueYQBM

CH-3200

Catalyst (Grade B)YQCP

CH-9100

Extruder Mix Nozzle Chop (Avrg 2x3 mm) Add Pigment

Output from Co-productCH-2200 is used in WIP

Batch (next page)


GranuSAP GreenOverview V1.605

Plant 1000

Description

Mat type

Mat Nr

WM managed


GranuSAP, GreenYQBM

CH-6450

Premixing Mixing Extrusion

GranuSAP,WIP BatchReference mat

UNBW

CH-8000

Intermediate product after

each operation

SAPulatYQBM

CH-2200

Work in Process (WIP)

Batch

Pigment GreenYQRM

CH-1445


SAP Arom SolventOverview V1.605

By - Product

By- Product

Repetative manufacturing with QM

Plant 1000

Alkylation Distillation

BenzeneYQRM

CH-1450

Description

Mat type

Mat Nr

WM managed


Arom Solvent (Grade B)

YQBP

CH-7200

SAPArom. SolventYQBM

CH-6600

Ethylen Gas C2H4YQPM

CH-1410

SAP Off GasYQBP

CH-7300


Granulate SAPulat/GranuSAP blueOverview V1.605

Totes Handling

Bag 10 LBVERP

CH-4100

Bag 25 LBVERP

CH-4110

BigBag 500 LBVERP

CH-5100

Shrink FoilVERP

CH-4600

PalletVERP

CH-4500

Filling in Bags/BigBags and Delivery

GranuSAP SampleYQSM

CH-0100

Repackaging

GranuSAP, 25 LBYQFP

CH-6200

GranuSAP, 500 LBYQFP

CH-6220

External Subcontracting in Procurement


CH-6210

Container 100LBVERP

CH-4120

GranuSAP, BlueYQBM

CH-3200


CH-6230

Container, 1000 LBVERP

CH-4130

Label GranuSAPROH

CH-1100

Plant 1000Description

Mat type

Mat Nr

WM managed



CH-6240

Container 750LBVERP

CH-4140

Label GranuSAPROH

CH-1100

Label GranuSAPROH

CH-1100

External Subcontracting in Process Order


Standard Warehou

se(10Q1)

Production

Warehouse

(10Q4)

Raw Materials

(10Q2)

Storage Tank

(10Q3)

FullWM

(1070)

Warehouse Y01

Production Plant 1000

CH-1420CH-1430

CH-1450CH-7100

CH-2200CH-3200

CH-6600CH-9100

CH-0100CH-4130CH-6200CH-6210

CH-6220CH-6230

CH-6240CH-6400

CH-6450CH-6500

CH-1100CH-4100CH-4110CH-4120CH-4130

CH-4140CH-4500CH-4600CH-5100

GranuSAP

Finished Goods(10Q5)

CH-1440

CH-1445CH-6220

Materials and Storage Locations - Assignment

CH-7200

Pipleline

(10Q6)

CH-7300

Shop Floor

WIPB

(10Q7)

CH-8000


Paint SAPcolor blueOverview V1.605

Product Substitution by QM

Usage Decision

Paint, blue (Grade B)YQBM

CH-3001

Plant 1000

Batch Production : Filling, Heating, Grinding, Disperging

Additive BG99YQAI

CH-1020

Pigment, blueYQRM

CH-1440

Description

Mat type

Mat Nr

WM managed


Acrylic ResinYQRM

CH-1010


CH-1430

Acrylic Resin(residue)

YQRM

CH-1010

Acrylic Resin(new delivery)

YQRM

CH-1010


(Procurement & Manufacturing)

Alternative Position in BOM

Paint, blue (Grade A)YQBM

CH-3000

Mixing in Storage Tank Solvent (Grade B)

YQBP

CH-7100


Paint SAPcolor blueOverview V1.605

Canister, 5 LBVERP

CH-4200

Canister, 10 LBVERP

CH-4210

Container, 1000 LBVERP

CH-5200

Shrink FoilVERP

CH-4600

PalletVERP

CH-4500

SAPcolor, blueSample

YQSM

CH-0200

Product Substitution in SD

Paint, blue (Grade B)YQBM

CH-3001

Paint, blue (Grade A)YQBM

CH-3000

SAPcolor blue,10 LB (Grade B)

YQFP

CH-6001

SAPcolor blue,1000 LB

YQFP

CH-6100Paint MagicBlue,

10 LB

YQFP

CH-6010

Label MagicBlueROH

CH-1110

Label BlueSkyROH

CH-1120

Label BlueStarROH

CH-1130

Paint BlueSky,10 LB

YQFP

CH-6020

Paint BlueStar,10 LB

YQFP

CH-6030

Relabeling

SAPcolor blue,10 LB

YQFP

CH-6000

Filling in Canisters


Standard Warehouse

(10Q1)

Production Warehouse

(10Q4)

Raw Materials

(10Q2)

Storage Tank

(10Q3)

FullWM

(1070)

Warehouse Y01


CH-1020CH-1430CH-7100

CH-3000CH-3001CH-0500

CH-0200CH-6000CH-6001CH-6010CH-6020CH-6030CH-6100CH-6800

CH-1110CH-1120CH-1130CH-4200CH-4210CH-4500CH-4600CH-5200

SAPcolor


CH-1440CH-6220


CH-1010


Additional PaintsOverview V1.605

Filling

Paint, redYQNM

CH-0500

Canister, 5 LBVERP

CH-4200

InternalSubcontracting

PowerPaint, redYQFP

CH-6800

SAPcolor green,10 LB

HAWA

CH-6300

Third PartyProcessing

SAPcolor white,10 LB

HAWA

CH-6310

Plant 1000

Description

Mat type

Mat Nr

WM managed



Additional PaintsOverview V1.605

Paint, blackYQBM

CH-3110

Plant 1000

Batch Production : Filling, Heating, Grinding, Disperging

Description

Mat type

Mat Nr

WM managed


Acrylic ResinYQRM

CH-1010

Additive BG99YQAI

CH-1020


CH-1430

Pigment, blackYQRM

CH-1442

Pigment, yellowYQRM

CH-1441

Acrylic Resin(residue)

YQRM

CH-1010

Acrylic Resin(new delivery)

YQRM

CH-1010


(Procurement & Manufacturing)

Paint, yellowYQBM

CH-3100

Mixing in Storage Tank

Multiple Product Campaign Run


Production Warehouse

(10Q4)

Raw Materials

(10Q2)

Storage Tank

(10Q3)


CH-1430

CH-1441

CH-1442

CH-1020

CH-3100CH-3110

CH-0500

CH-6300CH-6310CH-6800

Additional Paints



CH-1010

Standard Warehouse

(10Q1)

CH-4200


No part of this publication may be reproduced or transmitted in any form or for any purpose without the express permission of SAP AG. The information contained herein may be changed without prior notice.

Some software products marketed by SAP AG and its distributors contain proprietary software components of other software vendors.

Microsoft, Windows, Excel, Outlook, and PowerPoint are registered trademarks of Microsoft Corporation.

IBM, DB2, DB2 Universal Database, System i, System i5, System p, System p5, System x, System z, System z10, System z9, z10, z9, iSeries, pSeries, xSeries, zSeries, eServer, z/VM, z/OS, i5/OS, S/390, OS/390, OS/400, AS/400, S/390 Parallel Enterprise Server, PowerVM, Power Architecture, POWER6+, POWER6, POWER5+, POWER5, POWER, OpenPower, PowerPC, BatchPipes, BladeCenter, System Storage, GPFS, HACMP, RETAIN, DB2 Connect, RACF, Redbooks, OS/2, Parallel Sysplex, MVS/ESA, AIX, Intelligent Miner, WebSphere, Netfinity, Tivoli and Informix are trademarks or registered trademarks of IBM Corporation.

Linux is the registered trademark of Linus Torvalds in the U.S. and other countries.

Adobe, the Adobe logo, Acrobat, PostScript, and Reader are either trademarks or registered trademarks of Adobe Systems Incorporated in the United States and/or other countries.

Oracle is a registered trademark of Oracle Corporation.

UNIX, X/Open, OSF/1, and Motif are registered trademarks of the Open Group.

Citrix, ICA, Program Neighborhood, MetaFrame, WinFrame, VideoFrame, and MultiWin are trademarks or registered trademarks of Citrix Systems, Inc.

HTML, XML, XHTML and W3C are trademarks or registered trademarks of W3C®, World Wide Web Consortium, Massachusetts Institute of Technology.

Java is a registered trademark of Sun Microsystems, Inc.

JavaScript is a registered trademark of Sun Microsystems, Inc., used under license for technology invented and implemented by Netscape.

SAP, R/3, SAP NetWeaver, Duet, PartnerEdge, ByDesign, SAP BusinessObjects Explorer, StreamWork, and other SAP products and services mentioned herein as well as their respective logos are trademarks or registered trademarks of SAP AG in Germany and other countries.

© 2011 SAP AG. All rights reserved

Business Objects and the Business Objects logo, BusinessObjects, Crystal Reports, Crystal Decisions, Web Intelligence, Xcelsius, and other Business Objects products and services mentioned herein as well as their respective logos are trademarks or registered trademarks of Business Objects Software Ltd. Business Objects is an SAP company.

Sybase and Adaptive Server, iAnywhere, Sybase 365, SQL Anywhere, and other Sybase products and services mentioned herein as well as their respective logos are trademarks or registered trademarks of Sybase, Inc. Sybase is an SAP company.

All other product and service names mentioned are the trademarks of their respective companies. Data contained in this document serves informational purposes only. National product specifications may vary.

The information in this document is proprietary to SAP. No part of this document may be reproduced, copied, or transmitted in any form or for any purpose without the express prior written permission of SAP AG.

This document is a preliminary version and not subject to your license agreement or any other agreement with SAP. This document contains only intended strategies, developments, and functionalities of the SAP® product and is not intended to be binding upon SAP to any particular course of business, product strategy, and/or development. Please note that this document is subject to change and may be changed by SAP at any time without notice.

SAP assumes no responsibility for errors or omissions in this document. SAP does not warrant the accuracy or completeness of the information, text, graphics, links, or other items contained within this material. This document is provided without a warranty of any kind, either express or implied, including but not limited to the implied warranties of merchantability, fitness for a particular purpose, or non-infringement.

SAP shall have no liability for damages of any kind including without limitation direct, special, indirect, or consequential damages that may result from the use of these materials. This limitation shall not apply in cases of intent or gross negligence.

The statutory liability for personal injury and defective products is not affected. SAP has no control over the information that you may access through the use of hot links contained in these materials and does not endorse your use of third-party Web pages nor provide any warranty whatsoever relating to third-party Web pages.

BP CH Production Model en V1605

Documents

Transcript of BP CH Production Model en V1605