Bosch Packaging Academy Training Program 2019...Hands-On Training: Granulation ‒ From powder to...

Bosch Packaging AcademyTraining Program 2019

www.boschpackaging.com/academy

2 | Bosch Packaging Academy

All Bosch Packaging Academy Seminars & Workshops at a glanceThe Bosch Packaging Academy team is proud to present the new seminar &

workshop catalog for 2019.

As a leading supplier of process and packaging technology, Bosch Packaging Technology has

many years of training expertise. We have consolidated this know-how under the umbrella of

the Bosch Packaging Academy. You can choose from a large range of seminar topics from the

product divisions Pharma Liquid and Pharma Solid, as well as from interdisciplinary trainings.

Bring your knowledge to the next level! We look forward to welcoming you in one of our semi-

nars soon.

Your Bosch Packaging Academy Team

Bosch Packaging Academy | 3

ContentIntroducing the Bosch Packaging Academy 5

Terms and Conditions 6

Competence for Pharma Solid 7

Hüttlin GmbH, Schopfheim, Germany 8Seminar Overview 8Hands-On Training: Particle, Pellet & Tablet Coating - How to improve process efficiency 9Hands-On Training: Granulation - From powder to tablet to the latest containment solutions 10Hands-On Training: Scale-Up - Transferring products to production

Your Training Range for Pharma Liquid 12

Bosch Packaging Services, Ternitz, Austria 13Seminar Overview 13Sterilizer Maintenance 14Sterilizer Process and Technology 15Customized Training 16

OOO Robert Bosch, Moscow, Russia 17Seminar Overview 17GKF Capsule Filling Machine Operation & 18Basic Maintenance 18

Bosch Packaging Technology (Hangzhou) Co. Ltd., Hangzhou, China 19Seminar Overview 19Basic Operation & Maintenance of FLC Line 20Basic Operation & Maintenance of GKF Capsule Filling Machine 21Advanced Mechanical Training of FLC machine (FLC Only) 22Advanced Technical Training for RRU/HQL; VRK (Optional) 23

Bosch Packaging Technology, Crailsheim, Germany 24Seminar Overview 24Depyrogenation Tunnel Technology 25Troubleshooting & Problem Solving for 26Pharma Liquid Equipment 266 Different Types of Pharma Liquid Filling Systems 27Barrier Isolation Technology 28Visual inspection of particles in solutions 29Handling IPK / weighing system 30

Crailsheim, Germany 31Overview VCT and WBT 31Web Based Training: Zero-point adjustment with gauge (machine type specific), setting of individual servo axes / motion controller troubleshooting 32Web Based Training: Shift register function and handling 33Learning Platform Training: Troubleshooting of Servo systems (PacDriveM) 34Learning Platform Training: Troubleshooting of Servo systems (PacDrive3) 35

Bosch Packaging Technology, Crailsheim, Deutschland 36Seminar-Überblick 36Depyrogenation Tunnel Technologie 37Troubleshooting & Problem Solving for Pharma Liquid Equipment 386 verschiedene Typen von Pharma Liquid Filling Systemen 39


Barrier Isolation Technologie 40Visuelle Inspection von Partikeln in Lösungen 41Handling IPK / Wiegesystem 42

Crailsheim, Germany 43Überblick VCT and WBT 43Web Based Training: Nullpunkteinstellung mit Lehre (bezogen auf Maschinentyp), Einstellung einzelner Servoachsen / Motion Controller Fehleranalyse und -behebung 44Virtual Classroom Training: Schieberegister Funktion und Handhabung 45Learning Platform Training: Troubleshooting von Servosystemen (PacDriveM) 46Learning Platform Training: Troubleshooting von Servosystemen (PacDrive3) 47

Calendar 2019 48


` Being close to customers is a central part of the Bosch Packaging Technology philosophy. Our competence centers offer worldwide support, while our country academies provide local training in local languages, so that you receive first-hand support.

` Different technologies and machines are spread around the world. In order to maximize your company’s and employees’ learning experience, our seminars are located where the individual technologies are based.

The Academy is a united training platform for the Bosch Packaging Technology portfolio worldwide. It has been set up to meet your global training demands on a local level.

Your Benefits ` As an experienced manufacturer of packaging and pro-

cessing equipment, we have consolidated our exper-tise to provide you with customized trainings for your specific requirements.

` The Academy brings together training sessions for the entire machinery portfolio of all product brands under one umbrella. Finding the best training solution has never been easier.

Introducing the Bosch Packaging Academy

Seminars & Workshops

Virtual Classroom

Web Based Training

` As one of the world’s lead-ing specialists for filling, processing, and packaging technology, Bosch Packag-ing has an unique techno-logical expertise

` The Bosch Packaging academy shares this knowledge and provides the tailor-made education and training as well as the qualification of technical specialists

` Choose between our food and pharma seminars

` Imparting theoretical knowledge and fundamen-tals

` Demonstration of practi-cal work steps in video sequences or animations

` Online tests Access to external documents for deeper information

` Live sessions where the participant can commu-nicate directly with the trainer and receive instruc-tions as in the classroom

` Recorded training sessions; these can then be accessed and processed online at any time

` Learn everywhere at any time

` Update your knowledge on operating and main-tining your Bosch equip-ment by going throug our comprehensive web based trainngs, including videos, additional hands-on dcou-ments and exercises


Accommodation and TransferThe price of each seminar includes lunch. Accommodation and travel expenses are not included. If required, we are happy to assist with accommodation and travel reserva-tions. Please confirm each participant’s name and travel details at least 10 days prior to the start of the seminar.

CancellationPlease notify us in writing as soon as possible if you need to cancel a booking. Cancellations received at least two weeks before the start of the seminar are free of charge. Should you cancel your reservation during the two weeks prior to the training, you will be liable for 100 % of the training fee.To avoid cancellation fees, you can transfer an attendee’s booking to another person free of administrative charge.

Individual Training In addition to our regular seminar and workshop schedule, we offer additional training that are tailored to your indivi-dual business needs.

Seminar TopicsFor detailed information about the seminar contents, please visit our website (http://www.boschpackaging.com/academy) or contact the Bosch Packaging Academy directly.

RegistrationWebsite: www.boschpackaging.com/academyE-mail: [email protected]

Seminars InformationThe Bosch Packaging Academy offers a comprehensive range of training options. They are designed to support you in meeting your current and future business needs, as well as strengthening your employees’ professional expertise. We are committed to delivering all training to the highest quality standards.Once your registration has been processed, you will receive an email confirmation. Every training program requires a minimum number of participants. If these numbers are not reached, Bosch reserves the right to postpone the class concerned. In this case, we aim to give all participants a minimum of 4 weeks notice.To get the most out of your training, please ensure that you meet the requirements and that the workshop selected fulfills your objectives.

Terms and Conditions

ContactBosch Packaging Services AGIndustriestrasse 8, CH 8222 BeringenSWITZERLAND

Phone: +41 (0) 58 674 7979Mail: [email protected]


Enhance your knowledge and become a “Master of Solids”,

“Expert of Solids” or “Specialist of Operation”.

Our Master, Expert and Equipment Specialist courses offer a combination of theoretical

and practical training. They provide you with the necessary know-how and skill set to

optimize your daily work, as well as to successfully achieve your professional goals.

Our seminars are based on an extensive knowledge transfer. They convey a deep under-

standing of different areas – from pharmaceutical development through to production.

Participants

can select from individual modules, which are offered at our different sites throughout

Europe.

Competence for Pharma Solid


Bosch Packaging AcademyBosch Packaging Academy

Hüttlin GmbH, Schopfheim, Germany

Seminar Overview

Hands-On Training: Granulation ‒ From powder to tablet to the latest containment solutions ` June, 04thth to 06th 2019 (EN) ` November, 26th – 28th 2019 (EN)

Hands-On Training: Partikel, Pellet & Tablet Coating ‒ improve process ` May, 07th to 9th 2019 (EN)

Hands-On Training: Scale-Up ‒ Transferring products to production ` September, 17th – 19th 2019 (EN)


Content Day 1 ` Basics of coating and the involved equipment ` Excipients for film coating processes ` Critical physico-mechanical properties of ethylcellulose

films influencing the performance of coated multi-particulate systems

` Tablet film coating technology ` Capsule filling with powder, pellets, tablets and com-

binations ` Process parameters of fluid bed coating ` Targeted cleaning for the pharma industry ` Hands-on training on Hüttlin/Bosch laboratory instru-

ments

Day 2 ` Modern in-vitro approaches for estimating in-vivo drug

release of oral MR formulations ` Compression of coated particles to disintegrating

tablets ` Upscaling film coating processes ` Solid dispersions for enhanced bioavailability: Physico-

chemical considerations and rational tablet development approach

` Troubleshooting ` Factory tour ` Hands-on training on Hüttlin/Bosch laboratory instru-

ments

Day 3 ` Multiunit Particulate Systems (MUPS) Technology ` Troubleshooting ` Data mining and Smart Services @ COC Pharma Solid ` Presentation of results from practical sessions and

open discussion

Training times ` May, 07th–09th 2019, 3 days (EN)

Hands-On Training: Particle, Pellet & Tablet Coating ‒ How to improve process efficiency

Language English

Overview Most of today’s modern solid dosage production is accom-panied by coating. There are many reasons for coating your solid dose, such as color for marketing reasons or to increase bioavailability in case of solid dispersion. A clear understanding of the technology is necessary in order to develop and maintain an accurate and robust coating process.

Learning targets We provide solutions to all types of challenges for your day-to-day coating business. The seminar will provide answers to questions on taste masking, preparation of solid dispersion, coating of pellets, tablets and capsules the dissolution of these dosage forms. The participant will perform hands-on coating processes on the Hüttlin equipment.

Prerequisites none

Target groups Professionals engaged in the development or production of solid dosage forms.

Location Schopfheim, Germany

Price 1450 € (excl. VAT)

Bosch Packaging AcademyHüttlin GmbH, Schopfheim, Germany


Content Day 1 ` Basics of Hüttlin technology and process selection ` The tablet, or there and back again ` Importance of binder molecular weight in wet granula-

tion ` Granulation for hydrophilic matrix formulations ` Process parameters of high-shear and fluid bed

granulators ` Compression – Different applications and performanc-

es with case study ` Practical introduction to the granulation process us-

ing a high-shear mixer and a fluid bed combined with analytical methods

Day 2 ` Optimization in tableting ` Benchmark of binders for wet granulation ` Dry vs. wet granulation in formulation development ` Introduction to continuous manufacturing – Overview

of technologies, benefits and challenges ` Factory tour ` Hands-on workshop for different granulation processes

Day 3 ` Troubleshooting ` Data mining and Smart Services @COC Pharma Solid ` Importance of feeding in contiuous pharma processing ` Discussion of results from previous day

Training times ` June, 04th–06th 2019, 3 days (EN) ` November, 26th–28th 2018, 3 days (EN)

Hands-On Training: Granulation ‒ From powder to tablet to the latest containment solutions

Language English

Overview Today granulation is still the core process in the production of solid dosage forms. For this reason this “Expert of Solids” seminar is focused on drying and granulation.

Learning targets Following the seminar the participant will have a clear understanding of the granulation process and the critical issues. The participant will work on Hüttlin machinery and will perform a granulation process in the high-shear mixer, in the fluid bed and in its combination. The latest developments in containment and continuous manufactu-ring are included.

Prerequisites none



Price 1450 € (excl. VAT) per seminar



Content Day 1 ` Fluid bed granulation, process and scale-up ` Scaling high-shear granulation: Development, scale-up

and site transfer aspects ` Upscaling the film coating of particles, challenges and

solutions ` Projection of quality by design developmental activities

to upscaling ` Hands-on workshop for different lab-scale trials

Day 2 ` Upscaling film coating of tablets ` Hüttlin scale-up software introduction ` Upscaling calculations and set-up of an upscaling

strategy ` In-line measurements of film coating processes ` How PAT tools and DoE help to ensure a safe scale-up

process ` Hands-on workshop for scaling up the performed lab

trials

Day 3 ` Data mining and Smart Services @ COC Pharma Solid ` Upscaling considerations of capsule filling principles/

systems and wrap-up ` Upscaling of capsule formulation from R&D to

production is easier than expected

Training times ` September, 17th–19th 2019, 3 days (EN)

Language English

Hands-On Training: Scale-Up ‒ Transferring products to production

Overview There is one thing all solid oral dosage forms have in common, and that is the fact, that the manufacturing process needs to be transferred to production facilities before commercialization. This “Master of Solids” seminar aims to give a valuable insight into this topic.

Learning targets The content of the seminar delivers a deep understanding of the upscaling procedure of solid oral dosage forms. After the seminar participants will have a clear understan-ding of the most critical processing parameters and will be able to set up an upscaling strategy. This knowledge is of particular importance in the field of QbD approaches.

Prerequisites none






Your Training Range for Pharma Liquid

Leadership through knowledge

For more than 60 years, Bosch Packaging Technology has been building machines and

lines for sterile filling operations. We have repeatedly assumed a leading role in the

design and development of new systems and functional modules, proving that Bosch

is the specialist for the sterile filling of pharmaceutical liquids and powders. Take

advantage of our theoretical and practical training units, which we tailor specifically

to your needs. From safety topics to machine handling – our experts are happy

to support you with their extensive and interdisciplinary knowledge.


Bosch Packaging Academy

Bosch Packaging Services, Ternitz, Austria

Seminar Overview

Sterilizer Maintenance ` March, 19th, 2019, 1 day (DE) ` March, 26th, 2019, 1 day (EN) ` October 08th, 2019, 1 day (DE) ` October 15th, 2019 , 1 day (EN)

Sterilizer Process and Technology ` March, 20rd – 21th, 2019, 2 days (DE) ` March, 27th – 28th, 2019, 2 days (EN) ` October, 9th – 10th, 2019, 2 days (DE) ` October, 16th – 17st, 2019, 2 days(EN)


Content Troubleshooting and maintaining sterilizers ` Theoretical and hands-on training for service and main-

tenance ` Introduction to the sterilization process ` Information on the correct operation of your equip-

ment ` Analysis of alarm and error messages ` Troubleshooting on electrical and mechanical compo-

nents ` Explanation of documentation ` Information about work to be conducted (including

scope, maintenance schedule etc.) ` Explanation of relevant recipe parameters ` Basic information about regulations ` Assistance with typical errors and remedies/FAQ ` Relevant information about SBM* support

Training times ` March, 19th, 2019, 1 day (DE) ` March, 26th, 2019, 1 day (EN) ` October 08th, 2019, 1 day (DE) ` October 15th, 2019 , 1 day (EN)

Language German

* Schoeller-Bleckmann Medizintechnik

Bosch Packaging AcademyBosch Packaging Services, Ternitz, Austria

Sterilizer Maintenance

Overview ` Customer and demand-oriented concept ` Full access to expert knowledge ` Higher equipment availability thanks to professionally

trained staff ` Topics and contents are varied to suit the participants’

needs

Learning targets ` Efficient maintenance and troubleshooting

Prerequisites ` Technical understanding ` Basic knowledge of sterilizer maintenance

Target groups Individuals in charge of troubleshooting, repair and maintenance of sterilizers

Location Frankfurt/Main, GermanyTernitz, Austria

Price 930 € (excl. VAT) for Frankfurt1480 € (excl. VAT) pro seminar


Content Technology used for sterilization, explanation of process and components ` Differences between various sterilization technologies ` Explanation of the individual assembly functions ` Demonstration of the technological and procedural

aspects of your equipment

Training times ` March, 20rd – 21th, 2019, 2 days (DE) ` March, 27th – 28th, 2019, 2 days (EN) ` October, 9th – 10th, 2019, 2 days (DE) ` October, 16th – 17st, 2019, 2 days(EN)

Language Deutsch, Englisch

Overview ` Customer and demand-oriented concept ` Full access to expert knowledge ` Higher equipment availability thanks to professionally

trained staff ` Topics and contents are varied to suit the participants

learning needs


Sterilizer Process and Technology

Learning targets Participants understand the process and functions of sterilizer components, as well as the sequence of the sterilization process.

Prerequisites ` Technical understanding ` Basic knowledge of the particular product area

Target groups Individuals in charge of troubleshooting, repair and maintenance of sterilizers; persons in charge of process and recipe development.

Location Frankfurt/Main, Germany Ternitz, Austria

Price 1305 € (excl. VAT) for Frankfurt1740 € (excl. VAT) per seminar


Advantage: ` Customer and demand- oriented concept ` Full access to expert knowledge ` Higher equipment availability thanks to professionally

trained stuff ` Topics and contents are varied to suit the participants

needs

Content of the training: ` Adapted teaching contents to the target group consist-

ing of:

` Maintenance training ` Process training ` Technology training ` Calibration training

` Themes and topics can be combined freely ` Final test ` Certificate after successful participation

Training documents: ` Required documents set up on a 10,1“ Medion Tablet

PC

Training times ` On request


Customized Training

Target group: ` Persons responsible for troubleshooting, repair, main-

tenance, qualification and validation

Training duration: ` 1 – 5 days; depending on the training content

Venue: ` The training can be performed at customer site or at

SBM

Number of participants: ` SBM recommends a maximum group size of 10

peoples, to ensure the highest quality of training and personal care

Price: Training / day* € 1.980,—

Participation fee incl. Training documents / participant € 250,—

* excluding travel and hotel expenses for the on-site training

The calculation is based on max. 10 hours per day with respect to Austrian labor law, realization of the work from Monday until Friday with the exception of Austrian public holidays.




OOO Robert Bosch, Moscow, Russia

Seminar Overview

GKF Capsule Filling Machine Operation & Basic Maintenance on request


Bosch Packaging AcademyOOO Robert Bosch, Moscow, Russia

Content Troubleshooting and maintaining sterilizer ` Basic equipment principles; explanation of functional

modules ` Equipment operation; replacement of dimension parts;

maintenance ` Troubleshooting; Q&A; solid laboratory

Training times ` on request

Language Russian

Overview To achieve the maximum efficiency of packaging equipment, both operators and production engineers need to be fully familiar with the equipment they are operating. As an excellent and reliable partner, Bosch is not only dedicated to providing top packaging machines. We also focus on the machine’s life-cycle management. Depend-ing on your needs, Bosch provides special operational and basic maintenance training for the GKF capsule filling machine.

GKF Capsule Filling Machine Operation & Basic Maintenance

Learning targets ` Correct use of your GKF capsule filling machine ` Maintenance and troubleshooting ` How to purchase the right Bosch spare parts

Prerequisites none

Target groups Mechanical maintenance personnel, technicians

Location Moscow, Russia





Advanced Technical Training of RRU/HQL; VRK (Optional) ` October, 29th – 1th November, 2019, 4 days

Advanced Mechanical Training of FLC machine (FLC Only) ` June, 19th – 21th, 2019, 3 days

Bosch Packaging Technology (Hangzhou) Co. Ltd., Hangzhou, China

Seminar Overview

Basic Operation & Maintenance of FLC Line ` March, 19th – 22nd, 2019, 4 days

Basic Operation & Maintenance of GKF Capsule Filling Machine ` May, 16th – 17th, 2019, 2 days


Content ` Introduction of RRU, HQL, FLC, VRK machines ` Basics about the line construction ` Safety measures, regulations ` How to operate machines ` Infeed & outfeed adjustments ` Installation of size parts ` Adjusting the filling volume

Training times ` 19th - 22th March, 2019, 4 days

LanguageChinese

OverviewStar Products with Star Training seminar, more than 100 participates had finished this training and given a high evaluation on this training.

Basic Operation & Maintenance of FLC Line

Learning targets ` Correct use of Bosch equipment ` Maintenance

PrerequisitesNone

Target groups ` Machine operators; production engineers ` Maintenance engineers

LocationHangzhou, China

Price5000 RMB (include. 6%VAT)

Bosch Packaging AcademyBosch Packaging Technology (Hangzhou) Co.Ltd., China


Content ` Basic equipment principles ` Explanation of functional ` Modules Equipment operation ` Replacement of dimension parts ` Maintenance ` Troubleshooting ` Q&A ` Solid laboratory

Training times ` 16th - 17th June 2019, 2 days

LanguageChinese

OverviewBasic Operation & Maintenance training, help you to know how to understand the principles of the machine and use and Maintenance GKF machine Correctly

Learning targets ` Correct use of your GKF capsule filling machine ` Maintenance and troubleshooting

Basic Operation & Maintenance of GKF Capsule Filling Machine

Prerequisitesnone

Target groupsMechanical maintenance personnel and technicians


Price5000 RMB (incl. 6% VAT)



Content ` Infeed table structure and adjustment ` Infeed star wheel structure and adjustment ` Main mechanical transmission structure and adjust-

ment ` Main conveyor belt structure and adjustment

` Filling station structure and adjustment ` Filling needle structure and adjustment

` Stoppering structure and adjustment ` Reject station structure and adjustment ` Discharge station structure and adjustment ` Pneumatic structure and adjustment ` Maintenance plan

Training times ` 19th - 21th June, 2019, 3 days

LanguageChinese

OverviewSystematically mechanical training for FLC machine, help you to understand the machine structure deeply.

Advanced Mechanical Training of FLC machine (FLC Only)

Learning targets ` Correct use of Bosch equipment ` Maintenance ` Adjustments of the main mechanical stations

PrerequisitesBasic knowledge of the FLC machine

Target groupsMechanical maintenance personnel and mechanical tech-nicians


Price5000 RMB (incl. 6% VAT)



Content ` Introduction of the machines ` Main function stations explanation ` Explain how the machines work ` Transmission Introduction ` Key process parameters

` Safety measures, regulations ` Infeed & outfeed adjustments

` Machine maintenance ` Troubleshooting

Training times ` 29th Oct. - 1st Nov. 2019, 4 days (CN)

LanguageChinese

OverviewUseful training for most popular machines of Bosch Packa-ging. The training refers to the MLF/MLD line as well as the ALF and FLC lines which contain RRU and HQL. Custo-mers are invited to add on-site trainings for other machines which are not covered in this training.

Advanced Technical Training for RRU/HQL; VRK (Optional)

Learning targets ` Correct use of your Bosch equipment ` Maintenance and troubleshooting

PrerequisitesBasic knowledge about the machines

Target groups ` Machine operators; production engineers ` Maintenance engineers


PriceRRU/HQL Training: 4500 RMB (include. 6 % VAT,)RRU/HQL/VRK Training: 6000 RMB (include. 6 % VAT)




Bosch Packaging Technology, Crailsheim, Germany

Seminar Overview

Depyrogenation Tunnel Technology ` November, 05th – 07th, 2019, 1.5 days (EN)

6 Different Types of Pharma Liquid Filling Systems ` November, 05th – 07th, 2019, 1.5 days (EN)

Barrier Isolation Technology ` on request

Troubleshooting & Problem Solving for Pharma Liquid Equipment ` November, 07th – 09th, 2019, 1.5 days (EN)

Visual inspection of particles in solutions ` on request

Handling IPK / weighing system ` on request


ContentThis Depyrogenation Tunnel Technology seminar focuses on how to achieve a continuous sterile depyrogenation of glass containers. Participants receive both theoretical and hands-on training. The course includes an outlook on the newly developed tunnel technology from Bosch, with a focus on a modular and flexible design, as well as significant energy savings.

Training times ` November, 13th – 14th, 2018, 1.5 days (EN)

LanguageEnglish

OverviewThis seminar is one of four technical enhancement trai-nings Bosch offers at the Crailsheim facility in Germany. It provides training for technical and engineering person-nel, as well as quality and validation staff on an expert level with a focus on highly complex equipment. We highly recommend a combination of the depyrogenation course with the filling system training.

Depyrogenation Tunnel Technology

Learning targetsThis seminar is one of three technical enhancement trai-nings Bosch offers at the Crailsheim facility in Germany. It provides training for technical and engineering personnel, as well as quality and validation staff on an expert level with a focus on highly complex equipment. We highly recommend a combination of the depyrogenation course with the filling system training.

PrerequisitesNone

Target groupsMaintenance technicians; technical support group members; engineering staff; operational supervisors; qualification, validation and quality personnel.

LocationCrailsheim, Germany

Price1590 € (excl. VAT) per seminar

Bosch Packaging AcademyRobert Bosch GmbH, Crailsheim, Germany


Content This workshop focuses on identifying problems and sol-ving them both on a mechanical and an electrical level. Based on typical fault scenarios of aseptic filling lines, we demonstrate the best approach for a structured trouble-shooting and problem solving process.


Language English

Overview This seminar is one of three technical enhancement trai-nings Bosch offers at the Crailsheim facility in Germany. It provides training for technical and enginee-ring personnel, as well as quality and validation staff on an expert level with a focus on highly complex equip-ment. We highly recommend a combination of the filling system course with the troubleshooting & problem sol-ving training.

Troubleshooting & Problem Solving for Pharma Liquid Equipment

Learning targets The seminar provides details of fault finding on an aseptic filling line, typically consisting of washer, tunnel, filling machine, filling system, isolator, and capping machine. A structured root cause analysis offers the best approach to minimize MTTR (mean time to repair) analysis. Partici-pants can test their knowledge on actual, complex line examples.

Prerequisites Technical understanding; experience in pharmaceutical production or maintenance is beneficial

Target groups Maintenance technicians; technical support group members; engineering staff; operational supervisors; qualification, validation and quality personnel.

Location Crailsheim, Germany

Price 1990 € (excl. VAT) per seminar



ContentTime Pressure Filling (TPF) System, rotary valve pumps, peristaltic pumps or diaphragm pumps with PreVAS single-use system, mass flow, and powder filling with auger or vacuum dosing – there is a large range of filling and dosing systems. This course focuses on the optimiza-tion of filling systems with regard to both filling quality and cost reduction with minimum overfilling.


Language English

Overview This seminar is one of four technical enhancement training seminars Bosch offers at the Crailsheim facility in Germany. It provides training for technical and enginee-ring personnel, as well as quality and validation staff on an expert level with focus on highly complex equipment. We highly recommend a combination of the filling system course with the troubleshooting & problem solving training.

6 Different Types of Pharma Liquid Filling Systems

Learning targetsThis workshop compares the different filling systems and their fields of application. It explains the influence of system parameters on the filling quality and depicts cost savings options by minimizing overfills. The overall system functions and the teach-in functions for new products are demonstrated on our Bosch test systems. The seminar also includes troubleshooting and maintenance aspects related to filling systems.

PrerequisitesTechnical understanding; experience in pharmaceutical production

Target groupsMaintenance technicians; technical support group members; engineering staff; operational supervisors; qualification, validation and quality personnel.





ContentBarrier Isolation Technology is an integral part of manypharmaceutical filling lines. The course describes thecorrelation between the different designs for high potent drugs e.g. non toxic or toxic together with the correlation to the current GMP rules and guidelines. Therefore diffe-rent BIT applications will be discussed with reference to Restricted Access Barrier Systems, Containment Systems and Isolators. Based on this we discuss the biodeconta-mination processes including the fast transfer processes needed for transfer isolators. Other components like the basic function principles of AHU (Air Handling Units) will be explained together with troubleshooting and maintenance of BIT systems.


LanguageEnglish

OverviewWe highly recommend a combination of the filling system course with the troubleshooting & problem solving train-ing.

Barrier Isolation Technology

Learning targetsThis workshop gives a fundamental overview of the Barrier Isolation Technology and their fields of application. It explains the processes used in relation to the different operation modes. The course will be balanced between classroom parts and hands on explanations in our work-shop. The seminar includes troubleshooting and mainte-nance aspects related to the Barrier Isolation Technology.

PrerequisitesTechnical understanding; experience in pharmaceuticalproduction

Target groupsMaintenance technicians; technical support group mem-bers; engineering staff; operational supervisors; qualification, validation and quality personnel.





Content ` Visual inspection training (manual inspection) in ac-

cordance with Pharmacopoeia. ` Introduction to different methods such as Knapp

Kushner. ` Comparison of manual and automated inspection. ` Theoretical and hands-on training with manual inspec-

tion hoods and test containers.

Training times ` on request

LanguageGerman

OverviewThis seminar is one of four technical enhancement training seminars Bosch offers at the Crailsheim facility in Germany. It provides training for technical and enginee-ring personnel, as well as quality and validation staff on an expert level with focus on highly complex equipment. We highly recommend a combination of the filling system course with the troubleshooting & problem solving training.

Visual inspection of particles in solutions

Learning targets ` Familiarization with legal guidelines such as Pharmaco-

poeia. ` Analyses based on statistical methods (Knapp Kush-

ner). ` Knowledge of particle types. ` Categorization of particles. ` Definition of particle test sets

PrerequisitesBasic knowledge of visual inspection

Target groupsQualification/validation engineers; Project managers; Supervisors in inspection technology





Bosch Packaging AcademyRobert Bosch GmbH

ContentSetting and synchronization of filling volume at HMI. Interaction HMI and balance on the machine or off the machine. Setting possibilites and troubleshooting.

Training times ` 1 day live training

on request

Language English

Overviewsetting of IPC and weighing system

Learning targetsErlangung von Wissen zur richtigen Einstellung und Hand-ling von IPK und Wiegesystem

Handling IPK / weighing system

PrerequisitesBasic technical knowledge

Participantsmax. 12

Target groupsBediener / Mechaniker

Price890,— €



Crailsheim, Germany

Overview VCT and WBT

Web Based Training: Zero-point adjustment with gauge (machine type specific), setting of individual servo axes / motion controller troubleshooting

Web Based Training: Shift register function and handling

Learning Platform Training: Troubleshooting of Servo systems (PacDrive3)

Learning Platform Training: Troubleshooting of Servo systems (PacDriveM)


ContentSetting of the zero points of the entire machine. For quick restart after machine malfunctions or after replacement of individual components, for ensuring production with short waiting times.

Training times ` max. 30 - 60 minutes

Language English

`OverviewSetting of the zero points of the entire machine

Learning targetsAbility for zero point setting

Web Based Training: Zero-point adjustment with gauge (machine type specific), setting of individual servo axes / motion controller troubleshooting


Target groupsMaintenance staff / mechanics / electricians

PricePrice 1,000 € annual licence and max. 10 participants



ContentReading of the shift register and subsequent actions on HMI

Training times ` 1 - 1,5 hours ` 4. Quartal 2019

Participantsmax. 20 as a start

Language English

Overview Interpretation of shift register

Learning targets Understanding and use of shift register function in HMI


Target groupsOperators / mechanics / electricians / programmers

PricePrice max. 100 € / person


Web Based Training: Shift register function and handling


Content Toubleshooting of A Servo systems (PacDriveM)

Training times ` 4 - 6 hours ` 2. / 3. / 4. Quartal 2019

Language English

Overview Troubleshooting of Servo systems (problem finding &solution)

Learning targets ` Troubleshooting of Servo systems embedded in a phar-

maceutical filling line ` Execution of signal tracing and information collection

for troubleshooting ` Understanding the basic function principles of a servo

system ` Effective usage of the malfunction indication on the

Human Machine Interface ` Hands on execution of component exchange in a servo

system ` (multi axis controller, axis amplifier and servo motors) ` performing a complex troubleshooting case study us-

ing the 8d methodology

Learning Platform Training: Troubleshooting of Servo systems (PacDriveM)

PrerequisitesProfessional electrical training (electrician / mechatronic)

Target groupsElectriciancs / mechatronics

PricePrice 4.900 annual Licences for 10 Users

CertificationThe training can be completed with an individual cerificate after passing the linked test.



ContentTroubleshooting of Servo systems (PacDrive3)

Training times ` 4 - 6 hours ` 2. / 3. / 4. Quartal 2019

Language English

OverviewTroublshooting of Servo systems (problem finding solu-tion)

Learning targets ` Troubleshooting of Servo systems embedded in a phar-

maceutical filling line ` Execution of signal tracing and information collection

for troubleshooting ` Understanding the basic function principles of a servo

system ` Effective usage of the malfunction indication on the

Human Machine Interface ` Hands on execution of component exchange in a servo

system ` (multi axis controller, axis amplifier and servo motors) ` performing a complex troubleshooting case study us-

ing the 8d methodology

Learning Platform Training: Troubleshooting of Servo systems (PacDrive3)

PrerequisitesProfessional electrical training (electrician / mechatronic)

Target groupsElectriciancs / mechatronics

PricePrice 4.900 annual Licences for 10 Users

CerificationThe training can be completed with a individual certificate after passing the linked test.




Bosch Packaging Technology, Crailsheim, Deutschland

Seminar-Überblick

Depyrogenation Tunnel Technology ` November, 05 – 06, 2019, 1.5 Tage (EN)

6 verschiedene Arten von Pharma Liquid Füllsystemen ` November, 05 – 06, 2019, 1.5 Tage (EN)

Barrier Isolation Technologie ` Auf Anfrage

Troubleshooting & Problem Solving for Pharma Liquid Equipment ` November, 07 – 08, 2019, 1.5 Tage (EN)

Visuelle Inspektion von Partikeln in Lösungen ` Auf Anfrage

Handling IPK/Wiegesystem ` Auf Anfrage


InhaltDieses Seminar zur Depyrogenierungstunnel-Technologie konzentriert sich darauf, wie eine kontinuierliche sterile Depyrogenisierung von Glasbehältern erreicht werden kann. Die Teilnehmer erhalten sowohl eine theoretische als auch eine praktische Ausbildung. Der Kurs beinhaltet einen Ausblick auf die neu entwickelte Tunneltechnologie von Bosch mit modularem und flexiblem Design sowie erheblichen Energieeinsparungen.

Trainingzeit: ` November, 05 – 06, 2019, 1.5 Tage (EN)

Sprache Englisch

Übersicht: Dieser Kurs ist einer von drei Technical Enhancement Trainings am Standort Crailsheim in Deutschland.Ziel ist die Schulung des technischen Personals und des Qualitäts- / Validierungspersonals auf Expertenebene mit Schwerpunkt auf hochkomplexen Geräten.

Depyrogenation Tunnel TechnologieNur in Englisch verfügbar

Lernziele ` Teilnehmer verstehen den Trockenwärmesterilisa-

tionssprozess und seine kritischen Prozessparameter (CPPs)

` Der Einfluss von Tunnelberechnung, Online-Monitoring der CPPs, Wartung und Qualifizierung wird erläutert

` Die technische Realisierung wird demonstriert ` Praktische Übungen an unseren Tunneln, die derzeit

hergestellt und getestet werden.

VorraussetzungenKeine

ZielgruppeWartungstechniker; Mitglieder des technical support; Ingenieure; operative Aufsichtsbehörden; Qualifikations-, Validierungs- und Qualitätspersonal.

VeranstaltungsortCrailsheim, Deutschland

Preis1590 € (excl. VAT) pro Seminar



InhaltDieser Workshop konzentriert sich darauf Probleme zu erkennen und sie sowohl auf mechanischer als auch auf elektrischer Ebene zu lösen. Anhand von typischen Feh-lerszenarien von aseptischen Füllanlagen zeigen wir den besten Ansatz für einen strukturierten Fehlerbehebungs- und Problemlösungsprozess.

Trainingszeit ` November, 07 – 08, 2019, 1.5 Tage (EN)

Sprache English

ÜbersichtDieses Seminar ist eine von drei technischen Schulungen, die Bosch am Standort Crailsheim in Deutschland anbie-tet. Es bietet Schulungen für technisches Personal sowie für Qualitäts- und Validierungspersonal auf Expertenebene mit Schwerpunkt auf hochkomplexen Geräten. Wir emp-fehlen dringend eine Kombination des Abfüllsystems mit der Schulung zur Fehlerbehebung und Problemlösung.

Troubleshooting & Problem Solving for Pharma Liquid EquipmentNur in Englisch verfügbar

LernzieleDas Seminar enthält Details zur Fehlersuche an einer aseptischen Fülllinie, die typischerweise aus Waschma-schine, Tunnel, Füllma-schine, Abfüllsystem, Isolator und Verschließmaschine besteht. Eine strukturierte Ursachen-analyse bietet den besten Ansatz zur Minimierung der MTTR-Analyse (Mean Time to Repair). Die Teilnehmer können ihr Wissen an realen, komplexen Linienbeispielen testen.

VorraussetzungenTechnisches Verständnis; Erfahrung in der pharmazeu-tischen Produktion oder Wartung ist von Vorteil






InhaltTPF-System (Time Pressure Filling System), Drehkolben-pumpen, Peristaltikpumpen oder Membranpumpen mit PreVAS-Einwegsystem, Massendurchfluss und Pulverbe-füllung mit Schnecke oder Vakuumdosierung - es gibt eine große Auswahl an Füll- und Dosiersystemen. Dieser Kurs konzentriert sich auf die Optimierung von Abfüllsystemen sowohl hinsichtlich der Abfüllqualität als auch der Kosten-reduzierung bei minimaler Überfüllung.

Trainingzeit ` November, 05 – 06, 2019, 1.5 Tage (EN)

SpracheEnglisch

ÜbersichtDieses Seminar ist eine von vier technischen Schulungen, die Bosch am Standort Crailsheim in Deutschland anbie-tet. Es bietet Training für technisches Personal, sowie für Qualitäts- und Validierungspersonal auf Expertenebene mit Schwerpunkt auf hochkomplexen Geräten. Wir emp-fehlen dringend eine Kombination des Abfüllsystems mit der Schulung zur Fehlerbehebung und Problemlösung.

6 verschiedene Typen von Pharma Liquid Filling SystemenNur in Englisch verfügbar

LernzieleDieser Workshop vergleicht die verschiedenen Abfüllsy-steme und deren Anwendungsbereiche. Es erläutert den Einfluss von Systemparametern auf die Abfüllqualität und zeigt Kosteneinspa-rungsmöglichkeiten durch Minimie-rung von Überfüllungen auf. Die Gesamtsystemfunkti-onen und Teach-In-Funktionen für neue Produkte werden an unseren Bosch-Testsystemen demonstriert. Das Seminar enthält auch Aspekte zur Fehlerbehebung und Wartung, die sich auf Abfüllsysteme beziehen.

VorraussetzungenTechnisches Verständnis; Erfahrung in der pharmazeu-tischen Produktion






Inhalt Die Barrier Isolation Technology ist ein integraler Bestand-teil vieler pharmazeutischer Abfülllinien. Der Kurs beschreibt die Korrelation zwischen den verschiedenen Designs für hochwirksame Medikamente, z. nicht toxisch oder toxisch zusammen mit der Korrelation zu den aktu-ellen GMP-Regeln und -Richtlinien. Daher werden ver-schiedene BITAnwendungen mit Bezug auf Barrierensy-steme mit beschränktem Zugang, Eindämmungssysteme und Isolatoren diskutiert. Darauf aufbauend diskutieren wir die Biodekontaminationsprozesse einschließlich der für Transferisolatoren erforderlichen schnellen Transfer-prozesse. Andere Komponenten, wie die grundlegenden Funktionsprinzipien von AHU (Air Handling Units), werden zusammen mit der Fehlersuche und Wartung von BITSy-stemen erläutert.

Trainingszeit ` November, 12 – 13, 2019, 1.5 Tage (EN)

Sprache English

Übersicht Wir empfehlen dringend eine Kombination des Abfüllsy-stems mit der Schulung zur Fehlerbehebung und Problemlösung.

Barrier Isolation TechnologieNur in Englisch verfügbar

Lernziele Dieser Workshop gibt einen grundlegenden Überblick über die Barrier Isolation Technology und ihre Anwendungsbe-reiche. Es werden die Prozesse erläutert, die in Bezug auf die verschiedenen Betriebsarten verwendet werden. Der Kurs wird in unserer Werkstatt mit praktischen Erklä-rungen und im Klassenzimmer durchgeführt. Das Seminar enthält Aspekte zur Fehlerbehebung und Wartung im Zusammenhang mit der Barrier Isolation Technology.

Vorraussetzungen Technisches Verständnis; Erfahrung in der pharmazeu-tischen Produktion oder Wartung ist von Vorteil

Zielgruppe Wartungstechniker; Mitglieder des technical support; Ingenieure; operative Aufsichtsbehörden; Qualifikations-, Validierungs- und Qualitätspersonal.

Veranstaltungsort Crailsheim, Deutschland

Preis 1990 € (excl. VAT) pro Seminar



Inhalt ` Visuelle Inspektionsschulung (manuelle Inspektion)

gemäß Pharmacopoeia. ` Einführung in verschiedene Methoden wie Knapp

Kushner ` Vergleich von manueller und automatisierter Inspektion ` Theoretisches und praktisches Training mit manuellen

Inspektionshauben und Testbehältern

Trainingzeit ` Auf Anfrage

SpracheGerman

Visuelle Inspection von Partikeln in Lösungen

Lernziele ` Kennenlernen gesetzlicher Richtlinien wie z.B.: Phar-

macopoeia ` Analysen basierend auf statistischen Methoden (Knapp

Kushner) ` Kenntnis der Partikeltypen ` Kategorisierung von Partikeln ` Definition von Partikeltestsets

VorraussetzungenGrundkenntnisse der Visual Inspection

ZielgruppeQualifizierungs- / Validierungsingenieure; Projektmanager; Vorgesetzte in der Inspektionstechnik


Preis1390 € (excl. VAT) per seminar



InhaltEinstellung und Abgleich der Füllmenge am HMI. Zusam-menspiel HMI und Waage an der Maschine oder abseits der Maschine. Einstellmöglichkeiten und Fehlerbehebung

Trainingzeit ` Präsenztraining, 1 Tag

auf Anfrage

SpracheDeutsch

ÜbersichtHandling IPC / Wiegesystem

Handling IPK / Wiegesystem

LernzieleErlangung von Wissen zur richtigen Einstellung und Hand-ling von IPK und Wiegesystem

VorraussetzungenTechnisches Grundwissen

Teilnehmermax. 12

ZielgruppeBediener / Mechaniker

Preis890,— €




Crailsheim, Germany

Überblick VCT and WBT

Virtual Classroom Training: Nullpunkteinstellung mit Lehre(bezogen auf Maschinentyp)

Virtual Classroom Training: Schiberegister Funktion und Handhabung

Learning Platform Training: Troubleshooting von servosystemen (PacDrive3)

Learning Platform Training: Troubleshooting von servosystemen (PacDrive)


InhaltEinstellung der Nullpunkte der kompletten Maschine. Zur schnellen Wiederinbetriebnahme nach Maschinenstö-rungen oder nach Austausch einzelner Komponenten, Sicherstellung der Produktion durch geringe Wartezeiten.

Trainingzeit ` max. 30 - 60 Minuten

Sprache Deutsch

ÜbersichtEinstellung der Nullpunkte der kompletten Maschine

Web Based Training: Nullpunkteinstellung mit Lehre (bezogen auf Maschinentyp), Einstellung einzelner Servoachsen / Motion Controller Fehleranalyse und -behebung

LernzieleBefähigung zur Nullpunkteinstellung


ZielgruppeWartungspersonal / Mechaniker / Elektriker

PreisPreis max. 1.000 € pro Jahreslizenz und max. 10 Teilneh-mer (Nachfrage bei Bosch Rexroth)



InhaltLesen des Schieberegisters und der daraus abzuleitenden Aktionen aus dem HMI

Trainingzeit ` 1 - 1,5 Stunden ` 4. Quartal 2019

Teilnehmeram Anfang max. 20

Sprache Deutsch

ÜbersichtLesen des Schieberegisters

LernzieleVerstehen und Anwenden der Schieberegisterfunktion im HMI


ZielgruppeBediener / Mechaniker / Elektriker / Programmierer

PreisPreis max. 100 € pro Person


Virtual Classroom Training: Schieberegister Funktion und Handhabung


InhaltTroubleshooting eines Servosystems (PacDriveM)

Trainingzeit ` 4 - 6 Stunden ` 1. / 2. / 3. / 4. Quartal 2019

SpracheDeutsch

ÜbersichtTroubleshooting eines Servosystems (Problemanalyse und -lösung)

Learning Platform Training: Troubleshooting von Servosystemen (PacDriveM)

Lernziele ` Fehlerbehebung bei Servosystemen, die in einer phar-

mazeutischen Abfülllinie eingebettet sind ` Durchführung von Signalverfolgung und Information-

serfassung zur Fehlerbehebung ` Verständnis der grundlegenden Funktionsprinzipien

eines Servosystems ` Effektive Verwendung der Störungsanzeige im HMI ` Praktische Ausführung des Komponententausches in

einem Servosystem ` (Mehrachssteuerung, Achsverstärker und Servomo-

toren) ` Durchführen einer komplexen Fehlerbehebungsfall-

studie unter Verwendung der 8d-Methode

VorraussetzungenElektrische Ausbildung (Elektriker / Mechatroniker)

ZielgruppeElektriker / Mechatroniker

PreisPreis 4.900 € Lizenz für 10 Nutzer

ZertifikatDas Training kann mit einer Person abgeschlossen wer-den.Das Zertifikat erhalten sie nach bestandener Prüfung.



InhaltTroubleshooting eines Servosystems (PacDrive3)

Trainingzeit ` 4 - 6 Stunden ` 1. / 2./3./4. Quartal 2019

Sprache Deutsch

ÜbersichtTroubleshooting eines Servosystems (Problemanalyse und -lösung)

Learning Platform Training: Troubleshooting von Servosystemen (PacDrive3)

Lernziele ` Fehlerbehebung bei Servosystemen, die in einer phar-

mazeutischen Abfülllinie eingebettet sind ` Durchführung von Signalverfolgung und Information-

serfassung zur Fehlerbehebung ` Verständnis der grundlegenden Funktionsprinzipien

eines Servosystems ` Effektive Verwendung der Störungsanzeige im HMI ` Praktische Ausführung des Komponententausches in

einem Servosystem (Mehrachssteuerung, Achsverstärker und Servomotoren)

` Durchführen einer komplexen Fehlerbehebungsfallstud-ie unter Verwendung der 8d-Methode

VorraussetzungenElektrische Ausbldung (Elektriker / Mechatroniker)

ZielgruppeElektriker / Mechatroniker

PreisPreis 4.900 € Lizenz für 10 Nutzer

ZertifikatDas Training kann mit einer Person abgeschlossen werden.Das Zertifikat erhalten sie nach bestandener Prüfung.


Bosch Packaging Academy Calendar 2018

Advanced Mechanical Training of

3 FLC Lines (FLC only)

Sterilizer

Pharma Solid

Pharma Liquid

English German Chinese Russian

Advanced Technical Training of RRU/HQL; VRK (optional)

TechnologySterilizer

Maintainance

Sterilizer Maintainance

Sterilizer Process &Technology

TET

Tunnel

TET

Fill

TET Trouble- shooting

Sterilizer Maintainance

Sterilizer Process &Technology

RRU/HQL;VRK

Basic Operation & Maintenance of GKF Capsule Filling Machine

Process &

1. Basic Operation & Maintainance of FLC Lines2. Sterilizer Maintainance3. Sterilizer Process and Technology

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