Boiler Tube Products Sa-178
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Transcript of Boiler Tube Products Sa-178
SPECIALITY PIPE AND TUBEFOR BOILER AND PETROCHEMICAL PLANT
Contents 1
2
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14
17
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40
Introduction
Chronology of Chita Works
Location of Chita Works
Tubular Products and Applications
Manufacturing Process and Equipment
Quality Assuarance System
Research and Development
Size Availability
1. Hot Finished Seamless Pipe and Tube
2. Cold Finished Pipe and Tube
(Seamless and Electric-Resistance-Welded)
3. Electric-Resistance-Welded Pipe and Tube
Small Diameter
Medium Diameter
Seamless Pipe Process Equipment
Special Steel Pipe Process Equipment
ERW Pipe Process Equipment
Reference of Specification
Comparison of Specifications
Marking and Packaging
For Inquiring and Ordering
1. ASTM/ASME : Steel Tubes for Heat Transfer (2003)
(1) Chemical Requirements and Tensile Requirements
(2) Test and Examination
2. ASTM/ASME : Steel Pipes for Piping (2003)
(1) Chemical Requirements and Tensile Requirements
(2) Test and Examination
Introduction
Boilers play an important role in various types of plants for the
power and chemical industry. With the progress of these industries,
modern boilers have become larger in size and the temperature, as
well as the pressure, has increased. Therefore, the steel pipes used
within them must be of a higher quality.
Chita Works is one of the world's largest specialized steel pipe mills,
manufacturing high quality steel pipe for boilers and heat
exchangers using integrated processes ranging from raw materials
to final quality control. Using their ample knowledge and
experience, JFE Steel Corporation has installed up-to-date
manufacturing and inspection facilities at Chita Works. Furthermore,
Chita Works includes a fully expanded research division, which is
making vigorous endeavors in research and development to meet
the highly sophisticated needs of the individual users.
JFE Steel strives for the complete satisfaction of its customers and
looks forward to their continued patronage.
Boiler Tubes Pipes for Piping Use
Plant pipingHRSG module
1
Chronology of Chita Works
Chita Works began operation in 1943 as part of Kawasaki Heavy
Industries. The plant was originally constructed to produce special
steels, and manufacture various types of molds, rolling rolls, and
other cast steel products. When Kawasaki Steel Corporation was
established in 1950, Chita Works became a part of the new
company. At that time, the production system was completely
renovated in response to the needs of the time and Chita Works
became a specialty plant mainly producing steel pipes. Beginning
with the construction of a large diameter spiral tube mill in 1961, a
succession of new pipe-making shops was built. This established a
production system that covered all types of steel pipe from butt-
welded tube to seamless.
In April 2003, the operations of Kawasaki Steel and NKK were
reorganized, and Chita Works was reborn as part of JFE Steel
Corporation.
Chita Works has now become one of the world's leading pipe-
making plants, boasting the world's most complete product line of
pipe and tubular products made at a single facility. Chita Works is
constantly aware of their mission to contribute to society by
developing and applying the world's most advanced technologies.
With this in mind, they will continue to meet the diverse needs of
their customers with the highest levels of product quality.
1943
1945
1949
1950
1953
1961
1964
1970
1971
1972
1978
1979
1981
1983
1985
1990
1991
1993
1994
1998
1999
2000
2002
2003
Chita Works established as special steel plant.
Steelmaking shop begins operation.
South casting shop begins operation.
Kawasaki Steel Corporation established.
Demming implementation prize.
North casting shop begins operation.
Spiral tube mill begins operation.
Medium diameter ERW pipe mill (14''mill) begins operation.
Small diameter seamless pipe mill begins operation.
Butt-welded tube mill begins operation.
OCTG production equipment start up.
Small diameter ERW pipe mill begins operation.
Medium diameter seamless pipe mill begins operation.
Medium diameter ERW pipe mill (26''mill) begins operation.
V-process casting equipment start up.
Cumulative pipe production at Chita Works reaches 10 million
tons.
High grade special OCTG production equipment expanded.
Development of numerical control (NC) rolling technology for
seamless pipe.
(Awarded the Okochi Memorial Special Production Prize)
ERW pipe production technology using full cage forming
method.
(Awarded the Aida A ward of Japan Society for
Technology of Plasticity.
CBR forming mill for stainless ERW pipe started up.
Modernization of small diameter heavy wall ERW pipe mill.
Stainless flexible tubing mill begins operation.
Square pipe (square column) production equipment started up.
Special pipe mill equipment expanded.
Start of production of cast high speed steel rolls.
ISO 9001 certification (pipe).
Establishment of high productivity production technology for
stainless seamless pipe.
(Awarded the Okochi Memorial Special Production Prize).
Modernization of spiral tube mill.
Start of production of cast super high speed steel rolls.
Development of martensitic stainless steel seamless pipe for
line pipe.
(Awarded the MITI Minister's Prize)
ISO 9001 certification (castings).
ISO 14001 certification.
HISTORY Pipe production equipment started up.
50th anniversary of establishment of Kawasaki Steel
Corporation.
Cumulative production of seamless steel pipe reaches 10
million tons.
JFE Holdings, Inc. established.
JFE Steel Corporation established.
Chita Works : Marking out new directions for challenge along the coordinates of history and tech nology.
History of Cast and Tubular Products
■ Start of plant or equipment operation
■ Topics
■ Prize-related
Challenge
Technology
History
32
North casting shop
South casting shop
Spiral (large diameter) tube mill
Medium diameter ERW pipe mill (26" mill)
Small diameter ERW pipe mill (3", 6" mill)
Small diameter ERW pipe mill (4" mill)
Medium diameter seamless pipe mill
Small diameter seamless pipe mill
Special steel pipe mill
Main building
Tubular Products and Castings Research Dept.
Quality Assurance Group (Inspection)
Training Center
Giving it good access to the world's sea lanes. Located almost in the center of
the Kinuura Coastal Industrial Zone, Chita takes advantage of its excellent site
conditions as a base for supplying tubular products to users around the world
while coexisting with nature. The site also has outstanding access to other
related industries, beginning with the company's East Works and West Works
which supply materials for pipemaking. In short, Chita enjoys an excellent
location for growing hand in hand with companies around the world.
The group of shops that make up Chita Works
was laid out on a 1.81 million m2 site to
create the ideal pipe production system. All
aspects of the production system, from
unification of research and development to
concentration of technology and efficient
quality control are realized by taking full
advantage of the features of the location.
This modern plant is a tangible symbol of
Chita's confidence that it can meet demand
for steel pipes of all types and sizes as one
of the world's leading pipemaking works.
An Integrated Production System and Ideal Layout
West Japan Works
Fukuyama Kurashiki
East Japan Works
Tokyo Head Office
2
3
4
5
6
7
8
9
1
10
11
12
13
High alloy slabs
Billets
Hot rolled coils
Stainless steel coils
Chita Works
Located in the center of Japan, with excellent access to world marketsChita Works is part of the Chukyo Industrial Zone and faces Kinuura Bay.
Export Quay
Handa Golf Links
Ishikawa 2-nd Bridge
South Gate
Shiota Field
Dom
estic Q
uay
Casting shop
Pipe mill
Other facility
For Obu
Goudo River
kinuura Rinkai Line
North GateHigashi Narawa Station
Main Gate
AsmilJR
Take
toyo
Lin
e
Chita Hall
For Taketoyo
Kinuura Port
Site area : 1.81 106m2
2
3
4
5
6
7
8
9
1
11
1012
13
Location of Chita Works
Nagoya
Yokkaichi
Ise Bay
Central Japan International Airport
Mikawa Bay
Yahagi River
Meishin Express Way
Morozaki
Cape Irako
Obu
Kinuura Bay
Tomei E
xp
ress Way
JRShinkansen
High Way 1
Taketoyo
Handa
Kinuura Coastal Indutrial Zone
Kiso River
Nagara River
Toyohashi
JR Tokaido Line
Chita Works
Handa I.C.
Toyooka I.C.
Chiba
keihin
500 meter
N
By Train
JR Line (From Nagoya station)
Take a Tokaido Line train towards Toyohashi and stop at Obu
station.
Change trains to Taketoyo Line. Stop at Higashi-Narawa
station, just in front of Chita Works.
-Total time expected is 1 Hour
Meitetsu Line (From Shin-Nagoya station)
Take a Utsumi-kowa Line train from Shin-Nagoya station and
stop at Chita-Handa station. Take a taxi from Chita-Handa to
Chita Works.(10 Minutes)
-Total time expected is 50 minutes.
By Car10 minutes by car from Handa I.C. to Chita Works. 54
World's most complete line of tubular products
Tubular Products and Applications
Cast Products and Applications
High speed tool steelSuper high speed tool steelGrainDuctileAdamite etc.
Rolling rolls
3''、6''mill
Converter
Bloom
High alloy slab
Slab
Blast furnace
Smelting reduction furnace
Continuous casting
Continuous casting
Billet mill
Stainless mill
Hot strip mill
Billet
Stainless steel coil
Hot coil
Hot coil
Plate
Galvanized pipe mill
Special pipe mill
4''mill
[Seamless pipes]
[Welded pipes]
Plugs for seamless pipe rollingHeat-and wear-resistant productsCast steel footing hardwareWeather-resistant design panels etc.
V-process cast products
East Works
West Works
Chita Works
Spiral welded pipe
Square column
Medium diameter ERW pipe
HISTORY pipe
Small diameter ERW pipe
Galvanized pipe
Stainless flexible tubing
Cold finished pipe
Small diameter seamless pipe
Seamless square column
Medium diameter seamless pipe
: Cold process
: Hot process
Machine Structural Use and Material Piping
Automobile parts
Industrial machinery and trans-portation equipment parts
Shafts, rods, frames, cylinders, exhaust manifolds, etc.
OthersScuba diving tanks
Cylinders, bushes, frames, etc.
Civil Engineering and Construction
Steel pipe pile, steel pipe sheet pile
General structural and architectural structural use
Bridge foundations, building foundations, quays, revetments, breakwaters, Steel pipe piles for landslide prevention (mechanical screw), etc.
Buildings (square column), steel towers, scaffolding, supporting columns, etc.
General PipingWater works
Gas piping
Others
City water and sewerage piping, industrial water piping
Gas lead tubes, gas feed/ support pipe
Plant piping, office building air conditioning piping Low temperature piping
(East Works)
Medium diameter ERW pipe mill
Spiral tube mill
Small diameterERW pipe mill
Medium diameter seamless pipe mill
Small diameter Seamless pipe mill
Stainless flexible tubing mill
Small diameterERW pipe mill
(East Works)
(East Works)
Square column
(East Works, West Works)
(East Works, West Works)
(East Works)Butt welded pipe mill
UOE pipe mill
Spiral tube mill
Medium diameter ERW pipeMedium diameter ERW pipe mill
Energy-related Tubular Products
Geothermal power generation, nuclear power
Oil country tubular goods(OCTG)Casing and tubing for oil wells
Line pipeLine pipe for transportation of oil, gas, etc.
Boiler and heat transmission useBoiler water tubes, flue pipes, superheat tubes, Heat exchangers
Others FIN TUBE
One of the world's leading pipe mills
76
Seamless Pipe Process Equipment
Using the mandrel mill method and plug mill method,
these mills produce high grade small and medium
diameter pipes with excellent dimensional accuracy.
Seamless pipes play an active role as the ''arterial
system'' in a wide range of modern industries, in
various piping applications, and oil well tubulars. Chita
produces these products by a dynamic manufacturing
process.
Manufacturing Flowchart
Marking &
Coating
Inspection
Seamless pipe production process
Sizing mill (8 stands)
Shipping
Small diameter seamless pipe mill
Product dimensions
Outside diameterWall thicknessLength
25.4-177.8 mm2.3-40 mm4.0-22.3 m
Mandrel mill process Heat treatment equipment Upsetter Thread cutting line
1 3 1 3
444,000 tons/yearCapacity
Equipment
Medium diameter seamless pipe mill
Product dimensions
Outside diameterWall thicknessLength
177.8-426.0 mm5.1-65 mm5.5-13.5 m
Plug mill process Heat treatment equipment Thread cutting line
1 1 2
468,000 tons/yearCapacity
Equipment
Boiler tubes
Line pipes
OCTG
Pipes for general structural use
Pipes for machine structural use
Material pipes
Square pipes etc
Product types
After rotary hearth heating furnace
Piercer
Regenerative burner type rotary hearth heating furnace
Mandrel mill Plug millElongator
Pipe material(round billet)
Heating furnace Piercer
Elongator
Mandrel mill
Plug mill Reeler
Reheating furnace
Reducer (28 stands)
Straightening machine
Heat treatment[quenching, tempering, normalizing]
(walking beam type)
Sizing mill(3 stands)
Eddy current testing, ultrasonic testing
Magnetic leakage flux testing
Hydrostatic testingStraightening
machine
Small diameter seamless pipe
Medium diameter seamless pipe
Technology and equipment developed by Chita Works creates high product quality
98
Special Steel Pipe Process Equipment
In producing special steel pipes, Chita Works takes
advantage of the respective material properties of
carbon steel, alloy steel, and other materials, and
performs heat treatment, finishing processing, and
inspections as required by the intended use, making
full use of leading-edge technologies.
Special steel pipe is a field that has enjoyed large
demand in recent years. Among these products, Chita
Works is responding to the need for longer boiler
tubes of the 22 m, in length.
Chita Works has established a totally reliable quality
assurance system in which inspections are performed
using three types of non-destructive inspection
devices, magnetic leakage flux testing (MLFT),
ultrasonic testing (UT), and eddy current testing (ET).
Manufacturing Flowchart
Boiler Tubes (Crane Handling)
Special steel pipe production process
Non-oxidizing atmosphere heat treatment furnaceNon-destructive inspection equipmentProcessing and finishing equipmentCold drawn pipe equipment
2
3
1 1
60,000 tons/yearCapacity
Equipment
Boiler tubes, steel pipes for machine structural use,
pipes for various piping applications
Product typesCarbon steel, alloy steel pipe
45 ton drum type draw benchSemi-continuous coating equipment
Ultrasonic test deviceRoller hearth type non-oxidizing atmosphere heat treatment furnace
Principles of non-destructive inspection (For Boiler tubes)
Principleof detection
Inside / outside / internal crack in L directionInside / outside / internal crack in T directionLamination checkWall thickness
Self-comparative method by using a difference of impedance between an induced current and an excited current
Eddy current tester (ET)Magnetic Leakage Flux Tester (MLFT) Ultra sonic tester (UT)
Object
N S
Leakage Flux SensorCrack
MagnetizerTube tested
UT Probe
Tube tested
Primary coil
Reference coil
ShippingBundling
Eddy current testing
Marking &
Coating
Inspection of appearance
and dimensions
Straightening machineUltrasonic testing
Mother pipe
Magnetic leakage flux testing
Heat treatment
Defect having spatial volumeOutside crack and scratch in L direction
Note : Figures in parentheses ( ) are for cold drawn pipe.
Product dimensions
Outside diameterWall thicknessLength
15.9-114.3(101.6) mm1.5-13.0 mm22.3(13.0) m
Non-oxidizing atmosphereNormalizing . Tempering
WT
Depth Length
0.20mm8mm
Outside
Internal
Inside
Outside
Internal
Inside
Outside
Inside
UT
ET
MLFT
: Stable detection: Unstable detection
Crack WT Inside pit Outside pit Scab Dent/Rolled in material
judgment
Detective ability
Technology and equipment developed by Chita Works creates high product quality
1110
ERW Pipe Process Equipment
Medium diameter ERW pipe mill (26''mill)
Product dimensions(pipe)
Outside diameterWall ThicknessLength
318.5-660.4 mm4.0-25.4 mm5-20 m
Outside diameterWall thicknessLength
250-550sq. mm6-25 mm6-18 m
Pipemaking millMaximum pipemaking speed: 45 m/minWelding method: Automatic heat input controlled high frequency electric resistance welding(300KHz)Forming method: Cage roll formingBreakdown roll forming
At the electric resistance welded (ERW) pipe mills,
steel strip are formed into a pipe shape by roll
forming, and then welded continuously by a high
frequency electric resistance welder or high
frequency or medium frequency induction heating
welder to produce uniform, high strength steel
pipes. The 26 mill manufactures ERW pipes with the
world's largest outside diameter, at 660.4mm
(26 inches) and largest wall thickness, at 25.4mm
(1 inch).
Manufacturing Flowchart480,000 tons/yearCapacity
Product dimensions(square column)
Equipment
Small diameter ERW pipe mill(3'',6''mill)
Productdimensions
Outside diameter
Wall thickness
Length
31.8-165.2 mm(28.6-76.3 mm)2.0-12.7 mm(0.6-2.5 mm)4-18 m
Pipemaking millMaximum pipemaking speed: 100 m/minWelding method: Automatic heat input controlled high frequency or medium frequency induction heating weldingForming method: CBR formingBreakdown roll forming
190,000 tons/yearCapacity
Equipment
Note:
Figures in parentheses ( ) are for stainless tubes.
Product types
Line pipe Square columns
CBR forming mill (Small diameter ERW stainless pipe mill) Cage roll forming in CBR forming mill
SMD(Super Mini Dril) Auto exhaust manifold
World's largest outer diameter/heaviest wall full cage roll forming (26 inch) mill (Medium diameter ERW pipe mill)
1
2
Hydrostatic Testing
Welding
Bead cutting(inner/outer surfaces)
Post-Annealer
Cooling
Edge milling Cage roll forming
Ultrasonic testing(UT)
SizingCutting
Ultrasonic testing
SizingCutting
Marking &
CoatingInspection Shipping
Galvanizing
Thread cutting
Facing
ERW pipe production process (Medium diameter ERW pipe)
Steel pipe
Column R
Water line pipe Coated pipes
Line pipe Pipe piles
Boiler tubes Square columns
OCTG
Pipes for general structural use
Pipes for machine structural use
Stainless steel tubes for exhaust gas system use
etc
Technology and equipment developed by Chita Works creates high product quality
1312
Quality Assuarance System
The inspection system has been firmly established at Chita
Works as well as at the East Japan and West Japan Works
for the purpose of assuring product quality and
maintaining quality levels.
1. Integrated Quality Control System by Independent Division
Intermediate and product inspection steps are taken at
each steel pipe mill. There are various facilities for eddy
current detection, magnetic particle detection, ultrasonic
detection, amalog sonoscope inspection, fluoroscopic
inspection, spark tests, etc. These non-destructive
inspections are conducted from time to time on
specifications and dimensions of steel pipe, or in
compliance with requests from the users, therefore making
quality assurance guaranteed.
In 1993, Chita Works was certified under the international
standard for quality assurance, ISO 9001. The works is
carrying out activities to implement a quality system which
ensures even higher levels of customer satisfaction.
3. Application of Various Non-destructive Inspections
Manufacture and inspection are performed by employing
the latest techniques and superb inspection facilities to
meet the highly sophisticated needs of users. The following
special quality control systems have been established for
both seamless and welded pipe.
For seamless pipe :
(1)
(2)
(3)
For welded pipe :
(1)
(2)
(3)
(4)
Employment of the hot dimensional measuring device
for improving dimensional accuracy.
Total length dimensional inspection by using an
ultrasonic automatic outside diameter and wall
thickness measuring device.
Computerization extending from the pipe making line
to product inspection and shipping.
Employment of the automatic welding temperature
control system.
Employment of the medium frequency induction
welding process.
Development of the inert gas sealed welding process.
The weld shape microscopic investigation system.
2. Manufacturing and Inspection System
Ultrasonic automatic outside diameter and wall thickness measuring device
Ultrasonic Tester Hydrostatic Tester
Coating Device
Eddy Current Tester
Amalog-Sonoscope Inspection (Electric Magnetic Method)
1514
Quality Assuarance System
A system of periodical facility examination has been
established for maintaining accuracy of manufacturing
and inspection facilities. Special inspections such as
nondestructive inspections and grade identification tests
are conducted only by inspectors who have been
specially trained and qualified to perform such
inspections. A system is enforced to conduct periodical
training and examination of such inspectors in order to
maintain and improve their technical levels.
4. Facility Examination and Inspector Qualification Systems
Development of various kinds of sensors, system
development, and computerization, which are related to
manufacturing and inspection facilities, maintain the
high level operational conditions. The analysis of various
kinds of data is utilized for further enhancement of
operational and inspection technique levels. JFE Steel's
medium diameter seamless steel pipe manufacturing
facility is one of the most automated mills in the world.
5. Enhancement of Operational Accuracy by Facility Computerization
Central Computer Room
Automatic Rack System
Sizing Mill Operator Room
16
Research and Development
Creep Rupture Tester
Internal Pressure Creep Tester Elevated Temperature Tensile Tester
The Chita Research Laboratory at the Chita Works is
pursuing research and development directly connected
to pipe making techniques and pipe products. Our
Research Laboratories at the East Works/Chiba are
conducting basic studies as well as consolidated
investigations, while working on research and
development in cooperation with the Chita Works. The
research staff and facilities constitute the foundation of
manufacturing high quality steel pipes at JFE Steel.
17
Size Availability
Small Diameter
WT
N.P.S.
3/4
1
1 1/4
1 1/2
2
2 1/2
3
3 1/2
4
5
6
inch
1 1/4"
1 1/2"
2"
2 1/2"
3"
3 1/2"
4"
4 1/2"
5"
5 1/2"
6"
mm
25.4
26.7
27.2
31.8
33.4
34.0, 34.5
38.1
40.0
42.2, 42.7
44.5, 45.0
47.0
48.3, 48.6
50.8, 51.0
52.0, 52.4
54.0
57.0, 57.1
60.3, 60.5
63.5
65.0
68.1
70.0
73.0
76.2, 76.3
80.0
82.6
85.0
88.9, 89.1
90.0
95.0, 96.0
101.6
105.0
108.0
110.0
114.3
120.0
127.0
130.0
133.0
135.0
139.7, 139.8
141.3
146.0
152.4
153.7
159.0
165.2
168.3
177.8
mm
0.1 0.15 0.2 0.25 0.3 0.35 0.45 0.5 0.55 0.6 0.65 0.7 0.75 0.8 1.0 1.20.4 1.4 1.6 1.8inch
1. Hot Finished Seamless Pipe and Tube
5432 109876 1514131211 16 17 18 19 2520 30 35 40 45
2.3
2.4
2.6
2.9
3.3
3.4
3.5
3.6
4.0
4.0
4.0
4.5
3.9
32.0
32.0
25.0
22.0
20.0
18.0
15.0
12.0
11.0
9.0
16.0
15.0
13.0
12.0
9.1
7.5
7.5
5.9
5.9
5.0
15.5
35.0
40.0
40.0
For alloy steel tubes and pipe, please consult us in advance.
: For the lined range, please consult us in advance.
OD
1918
Size Availability
Medium Diameter
WT
N.P.S.
8
10
12
14
16
inch
7"
8 5/8"
10 3/4"
12 3/4"
14"
16"
mm
177.8
180.0
185.0
187.7
190.7
193.7
194.5
203.0
215.0
216.3
219.1
232.0
241.8
244.5
245.0
250.0
267.4
269.9
273.0
298.5
318.5
323.8
325.0
339.7
351.0
355.6
365.1
377.0
400.0
402.0
406.4
426.0
mm 5 10 15 20 30 35 40 45 50 55
1.2 1.4 1.6 1.8 2.0 2.2
60 65
2.4 2.60.8
25
1.00.60.40.2inch
45.0
55.0
65.0
65.0
55.0
50.0
45.0
40.0
43.0
50.0
55.0
52.0
47.0
46.0
44.0
42.0
41.0
40.0
37.0
35.0
34.0
33.0
32.0
31.0
For alloy steel tubes and pipe, please consult us in advance.
: For the lined range, please consult us in advance.
12.0
5.5
6.3
6.0
5.0
9.0
7.9
6.3
OD
2120
Size Availability
3. Electric-Resistance-Welded Pipe and Tube2. Cold Finished Pipe and Tube (Seamless and Electric-Resistance-Welded)
WT
N.P.S.
1
1 1/4
1 1/2
2
2 1/2
3
3 1/2 4
5
6
8
10
12
14
16 18
20 22
24 26
inch1/2"
5/8"
3/4"
7/8" 1"
1 1/8"
1 1/4"
1 1/2"
2" 2 1/3"
2 3/8"
2 1/2"
2 7/8"
3"
3 1/2"
4" 4 1/2"
5"
6"
6 5/8" 7"
7 5/8"
8 5/8"
9 5/8"
10 3/4" 11 3/4"
12 3/4" 13 3/8"
14"
16" 18"
18 5/8"
20" 22"
24" 26"
mm 12.7 13.8 15.9 17.3 19.1 21.7 22.2 25.4 27.2 28.6 30.0 31.8 33.4 34.0 38.1 40.0 41.3 42.2 42.7 45.0 48.3 48.6 50.8 54.0 57.0 60.3 60.5 63.5 65.0 65.4 70.0 73.0 75.0 76.2 76.3 82.6 88.9 89.1
101.6 114.3 127.0 139.8 141.3 152.4 165.2 168.3
(177.8) 190.7
(193.7) 216.3 219.1
(241.8) (244.5)267.4 273.1 298.4 318.5 323.9 339.7 355.6 400.0 406.4 457.2 473.1 500.0 508.0 558.8 600.0 609.6 660.4
For alloy steel tubes and pipe, please consult us in advance.
N.P.S.
3/8
1/2
3/4
1
1 1/2
2
2 1/2
3
inch
5/8"
3/4"
1"
1 1/4"
1 1/2"
2"
2 1/2"
3"
3 1/2"
4"
mm
15.9
17.1
17.3
19.0
19.05
21.3
21.4
21.7
23.0
25.0
25.15
25.4
26.7
27.2
28.0
30.0
31.8
33.4
34.0
38.0
38.1
42.7
44.5
45.0
48.3
48.6
50.8
51.0
54.0
57.1
60.3
60.5
63.5
65.0
67.0
70.0
73.0
76.2
76.3
82.6
88.9
89.1
101.6
mm 21
0.10 0.15 0.20 0.25 0.30 0.35 0.4 0.45 0.50
3 4 5 6 7 8 9 10 11 12 13
inch
: For the lined range, please consult us in advance.
For alloy steel tubes and pipe, please consult us in advance.
: For the lined range, please consult us in advance.
mm 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
inch
4.0
4.8
6.5
7.5
7.7
8.0
8.3
10.0
10.5
11.0
11.0
11.0 13.0
13.0
4.0
3.5
3.0
2.5
2.0
1.5
4.7
5.3
5.7
6.3
6.6
6.8
7.5
7.9
8.3
8.5
9.5
3.0
2.5
2.0
OD
WT
OD
0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 0.55 0.60 0.65 0.70 0.75 0.80 0.85 0.90 0.95
2.3
3.0
3.2
3.5
3.7
6.0
3.44.0
5.3
6.9
8.0
9.0
10.0
11.0
12.7
14.3
16.1
17.516.1
7.2
17.5
19.1
22.0
20.6
23.8
1.4
1.0
0.6
0.8
1.8
2.0
2.6
3.0 3.7
3.9
4.8
5.0
5.3
6.3
3.2
3.43.8
4.0
4.5
4.8
5.6
6.0
2322
Reference of Specification
1. ASTM/ASME : Steel Tubes for Heat transfer (2003)
(1) Chemical Requirements and Tensile Requirements
C MnP S
Si Ni Cr Mo V other
Chemical Requirements
Cold Finished As Weld ERWHot Finished
Seamless
ElongationGL=2in min %
(L)
Heat Treatment Tensile Requirements%Grade
DesignationSpecification
Code
A 178
SA 178
A 179, SA 179
A 192, SA 192
A 209
SA 209
A 210
SA 210
A 213
SA 213
A
A
A
A
A
N
N
N
A
A
A
ManufacturingMethod
(1)
(2)
(2)
max. max.
(4)
Tensile strengthMPamin
Yield strengthMPamin
A
C
D
-
-
T1
T1a
T1b
A1
C
T2
T5
T5b
T5c
T9
T11
T12
T17
T21
T22
T23
T91
T92
E
E
E
S-C
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
0.06~0.18
0.35
0.27
0.06~0.18
0.06~0.18
0.10~0.20
0.15~0.25
0.14
0.27
0.35
0.10~0.20
0.15
0.15
0.12
0.15
0.05~0.15
0.05~0.15
0.15~0.25
0.05~0.15
0.05~0.15
0.04~0.10
0.08~0.12
0.07~0.13
0.27~0.63
0.80
1.00~1.50
0.27~0.63
0.27~0.63
0.30~0.80
0.30~0.80
0.30~0.80
0.93
0.29~1.06
0.30~0.61
0.30~0.60
0.30~0.60
0.30~0.60
0.30~0.60
0.30~0.60
0.30~0.61
0.30~0.61
0.30~0.60
0.30~0.60
0.10~0.60
0.30~0.60
0.30~0.60
0.035
0.035
0.030
0.035
0.035
0.025
0.025
0.025
0.035
0.035
0.025
0.025
0.025
0.025
0.025
0.025
0.025
0.025
0.025
0.025
0.030
0.020
0.020
0.035
0.035
0.015
0.035
0.035
0.025
0.025
0.025
0.035
0.035
0.025
0.025
0.025
0.025
0.025
0.025
0.025
0.025
0.025
0.025
0.010
0.010
0.010
-
-
0.10
-
0.25
0.10~0.50
0.10~0.50
0.10~0.50
0.10
0.10
0.10~0.30
0.50
1.00~2.00
0.50
0.25~1.00
0.50~1.00
0.50
0.15~0.35
0.50
0.50
0.50
0.20~0.50
0.50
0.40
0.40
-
-
-
-
-
-
-
-
-
-
0.50~0.81
4.00~6.00
4.00~6.00
4.00~6.00
8.00~10.00
1.00~1.50
0.80~1.25
0.80~1.25
2.65~3.35
1.90~2.60
1.90~2.60
8.00~9.50
8.50~9.50
-
-
-
-
-
0.44~0.65
0.44~0.65
0.44~0.65
-
-
0.44~0.65
0.45~0.65
0.45~0.65
0.45~0.65
0.90~1.10
0.44~0.65
0.44~0.65
-
0.80~1.06
0.87~1.13
0.05~0.30
0.85~1.05
0.30~0.60
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
0.15
-
-
0.20~0.30
0.18~0.25
0.15~0.25
-
-
-
-
-
-
-
-
-
-
-
-
-
(3)
-
-
-
-
-
-
(3)
(3)
(3)
-
-
-
A
FA, IA, NT
FA, IA, NT
A
FA, IA, NT
FA, IA, NT
A
FA, IA, NT
FA, IA, NT
FA, IA, NT
NT
NT
FA, IA, NT
A, FA, IA, NT
A, FA, IA, NT
A, FA, IA, NT
SA, FA, N
SA, FA, N
A
FA, IA, NT
FA, IA, NT
A
FA, IA, NT
FA, IA, NT
A
FA, IA, NT
FA, IA, NT
FA, IA, NT
NT
NT
FA, IA, NT
-
415
485
-
-
380
415
365
415
485
415
415
415
415
415
415
415
415
415
415
510
585
620
-
255
275
-
-
205
220
195
255
275
205
205
205
205
205
205
220
205
205
205
400
415
440
-
30
30
-
-
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
20
20
20
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
Note (1) Manufacturing Method
E : Electric resistance welded process
S : Seamless process, hot finished and cold finished
S-C : Seamless process and cold-finished
(2) Other elements %
T2, T12 : S 0.045max (permissible to order)
(4) Heat Treatment
The tubes shall be subjected to the heat treatment by
one of specified method, the heat treatment other
than those specified in the table shall be agreed up on
by the purchaser and the manufacturer.
A : Annealing
FA : Full annealing
IA : Isothermal annealing
NT : Normalizing and Tempering
N : Normalizing
SA : Subcritical annealing
T5C :
T23 :
T91 :
T92 :
4 C Ti 0.70
W 1.45~1.75 Cb 0.02~0.08 B 0.0005~0.006
N 0.030 Al 0.030
Cb 0.06~0.10 N 0.030~0.070 Al 0.040
W 1.50~2.00 Cb 0.04~0.09 B 0.001~0.006
N 0.03~0.07 Al 0.040
(3) Other elements %
2524
Reference of Specification
(2) Test and Examination-
Specified
No Specified
63.5
63.5 95.2
95.2 203.2
3.43
WT of Tubes mm Height of Crushed Section mm
OD of Tubes mm Width of Flange
19 or until outside folds are in contact
ID : Inside diameter of the tube (mm)OD : Outside diameter of the tube (mm)
323.43
15% of OD
12.5% of OD
10% of OD
Ratio of ID to OD C-Steels andC-Mo Steels
Other FerriticAlloy Steels
Minimum Expansion of ID %
0.9
0.8
0.7
0.6
0.5
0.4
0.3
21
22
25
30
39
51
68
15
17
19
23
28
38
50
mm
S - H Tubes S - C Tubes E TubesOD of Tubes
5, 0
5, 0
3, 0
5, 0
3, 0
5, 050.8
50.8
mm
WT of Tubes ToleranceOD of Tubes
-
0.250.15
0.25
50.8
50.8
3.43.4
mm
OD of Tubes S Tubes E TubesWT of Tubes
--
-
-
5%10%50.8
50.8
5.6
5.6
18 %0
22 %0
20 %0
28 %0
33 %0
35 %0
28 %0
33 %0
35 %0
40 %0
S - C & E
OD of Tubes Tolerance
mm
0.1
0.15
0.20
0.25
0.30
0.38
25.4
25.4 38.1
76.2 101.6
101.6 190.5
38.1 50.8
S - HEWT
of Tubes
S - C
mm
-
OD38.1
OD38.1
OD101.6
2.4
3.8
OD101.6
2.4
4.63.8
4.6
50.8 63.5
S - H
OD of Tubes Tolerance
mm
63.5 76.2
190.5 228.6
0.4, 0.8
0.4, 1.2
0.4, 1.6
101.6
101.6 190.5
190.5 228.6
0.38, 0.64
0.38, 1.14
Note (1) Manufacturing Method
H : distance between flattening plates (mm)t : specified wall thickness of the tube (mm)D : specified outside diameter of the tube (mm)e : constant individually defined for each grade of the pipe
E : Electric resistance welded steel tubeS : Seamless steel tube (Hot or cold finished)S-C : Cold finished seamless steel tube
(2) Flattening test
(3) Flaring test (Seamless Steel Tubes)
(4) Flange test
(5) Crush test
(7) Reverse flattening testThis test shall be applied for welded steel tubes.Please refer ASTM A 450.
(8) Hydrostatic test and (9)Nondestructive testEach tube shall be subjected to the nondestructive electric test or the hydrostatic test at the option of the manufacturer, unless otherwise specified in the purchase order.
0.09 : low carbon steel (C 0.18%)0.07 : medium carbon steel (C 0.19%) 0.08 : ferritic alloy steel
H =( l + e ) t
e + t / D
(10) Tolerance in Outside Diameter
(13)
(14) Tolerance in Length
(11) Tolerance in Wall Thickness
(12) Tolerance of Variation in Wall Thickness
Tolerance in Height of Flash on Electric Resistance Welded Tubes
(15) Supplementary RequirementsThe supplementary requirements shall apply onlywhen specified by the purchase order.
These permissible variation in length applied to tubes before bending. They apply to cut lengths up to and including 7,300mm (24ft), and for lenghs greater than 7,300mm, the above over-tolerance shall be increased by 3mm(1/8in) for each 3000mm (10ft) or fraction there of over 7300mm (24ft) or 13mm (1/2in), whichever is the lesser.
1.7
WT of Tube mm Hardness Test
-
Rockwell Hardness (HR)
HR B or C : Rockwell Hardness tester scale.
Brinell Hardness (HB) orRockwell Hardness (HR)
1.7 5.1
5.1
(6) Hardness test
Mechanical Test
Outside
Diameter
(OD)
(10)
Wall Thickness
(WT)
WT
VariationLength (L)
Supplementary
Quality Requirements
Dimensional Tolerance
Grade
Designation
Manufacturing
Method
Specification
Code
E
E
E
S - C
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
-
-
-
-
137
146
153
137
143
179
163
163
179
163
179
163
163
163
163
163
220
250
250
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
B 72
B 77
B 80
B 81
B 77
B 79
B 89
B 85
B 85
B 89
B 85
B 89
B 85
B 85
B 85
B 85
B 85
B 97
C 25
C 25
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
A
C
D
-
-
T1
T1a
T1b
A1
C
T2
T5
T5b
T5c
T9
T11
T12
T17
T21
T22
T23
T91
T92
A 178
SA 178
A 179, SA 179
A 192, SA 192
A 209
SA 209
A 210
SA 210
A 213
SA 213
Flattening
Test
Flaring
Test
Flange
Test
Crush
Test
Reverse
Flattening
Test
(7)
Hydrostatic
Test
Nondestructive
Test
Hardness
Test max.
(6)
HB HR
UST (E 273 or E 213)
Surface Condition
Intergranular
Corrosion Test etc
(9) (11) (12), (13) (14) (15)(8)(3)(2)(1) (4) (5)
2726
-
-
-
Cu 0.75~1.25
Cb 0.05Al 0.06Cu 0.15
Co 0.50
-
-
-
-
-
-
-
-
-
-
-
(2)
(2)
(2)
Reference of Specification
2. ASTM/ASME : Steel Pipes for Piping (2003)
(1) Chemical Requirements and Tensile Requirements
C Mn P S Si Ni Cr Mo V other As Welded ERWHot Finished
SeamlessCold Finished
Seamless
Heat Treatment%Grade
DesignationSpecification
Code
S, E
S, E
S
S
S
E
E
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
A
B
A
B
C
A
B
1
3
4
6
7
8
9
10
11
P 1
P 2
P 5
P 5b
P 5c
P 9
P 11
P 12
P 15
P 21
P 22
P 23
P 91
P 92
A 53
SA 53
A 106
SA 106
A 135
SA 135
A 333
SA 333
A 335
SA 335
0.25
0.30
0.25
0.30
0.35
0.25
0.30
0.30
0.19
0.12
0.30
0.19
0.13
0.20
0.20
0.10
0.10~0.20
0.10~0.20
0.15
0.15
0.12
0.15
0.05~0.15
0.05~0.15
0.05~0.15
0.05~0.15
0.05~0.15
0.04~0.10
0.08~0.12
0.07~0.13
0.95
1.20
0.27~0.93
0.29~1.06
0.29~1.06
0.95
1.20
0.40~1.06
0.31~0.64
0.50~1.05
0.29~1.06
0.90
0.90
0.40~1.06
1.15~1.50
0.60
0.30~0.80
0.30~0.61
0.30~0.60
0.30~0.60
0.30~0.60
0.30~0.60
0.30~0.60
0.30~0.61
0.30~0.60
0.30~0.60
0.30~0.60
0.10~0.60
0.30~0.60
0.30~0.60
0.05
0.05
0.035
0.035
0.035
0.035
0.035
0.025
0.025
0.025
0.025
0.025
0.025
0.025
0.035
0.025
0.025
0.025
0.025
0.025
0.025
0.025
0.025
0.025
0.025
0.025
0.025
0.030
0.020
0.020
-
-
0.10
0.10
0.10
-
-
-
0.18~0.37
0.08~0.37
0.10
0.13~0.32
0.13~0.32
-
0.10~0.35
0.35
0.10~0.50
0.10~0.30
0.50
1.00~2.00
0.50
0.25~1.00
0.50~1.00
0.50
1.15~1.65
0.50
0.50
0.50
0.20~0.50
0.50
-
-
-
-
0.40
0.40
0.40
0.40
0.40
-
-
-
3.18~3.82
0.47~0.98
-
2.03~2.57
8.40~9.60
1.60~2.24
0.25
35.0~37.0
-
-
-
-
-
-
-
-
-
-
-
-
0.40
0.40
0.15
0.15
0.15
0.15
0.15
-
-
-
-
-
-
-
-
-
0.05
0.50
0.44~0.65
0.44~0.65
0.45~0.65
0.45~0.65
0.45~0.65
0.90~1.10
0.44~0.65
0.44~0.65
0.44~0.65
0.80~1.06
0.87~1.13
0.05~0.30
0.85~1.05
0.30~0.60
0.08
0.08
0.08
0.08
0.08
-
-
-
-
-
-
-
-
-
0.12
-
-
-
-
-
-
-
-
-
-
-
-
0.20~0.30
0.18~0.25
0.15~0.25
0.4
0.4
Cu
Cu
0.4
0.4
0.4
Cu
Cu
Cu
0.045
0.045
0.035
0.035
0.035
0.035
0.035
0.025
0.025
0.025
0.025
0.025
0.025
0.025
0.015
0.025
0.025
0.025
0.025
0.025
0.025
0.025
0.025
0.025
0.025
0.025
0.025
0.010
0.010
0.010
SA
N, NQ
N
N, NQ
N
QT, DNT
N
NQ
AN
330
415
330
415
485
331
414
380
450
415
415
450
690
435
550
450
380
380
415
415
415
415
415
415
415
415
415
510
585
620
205
240
205
240
275
207
241
205
240
240
240
240
515
315
450
240
205
205
205
205
205
205
205
220
205
205
205
400
415
440
35
30
30
35
30
35
30
30
30
30
22
28
22
18
30
30
30
30
30
30
30
30
30
30
30
20
20
20
(4)
(4)
ManufacturingMethod
(1) max. max.
Chemical Requirements
Tensile strengthMPamin
Yield strengthMPamin
Elongationmin %
(3) Tensile Requirements
(L)
Cu 0.40~0.75Al 0.04~0.30
-
-
-
-
-
-
-
A
A
A
N, NQ
N
N
N, NQ
N
QT, DNT
N
NQ
AN
A
A
FA, IA, NT
FA, IA, NT
A
FA, IA, NT
FA, IA, NT
A
FA, IA, NT
FA, IA, NT
FA, IA, NT
NT
NT
NT
N, NQ
N
N
N, NQ
N
QT, DNT
N
NQ
AN
A
A
FA, IA, NT
FA, IA, NT
A
FA, IA, NT
FA, IA, NT
A
FA, IA, NT
FA, IA, NT
FA, IA, NT
NT
NT
NT
SA
-
-
P23
P91
P92
Note (1)
W 1.45~1.75 Cb 0.02~0.08 B 0.0005~0.006
N 0.030 Al 0.030
Cb 0.06~0.10 N 0.030~0.070 Al 0.04
W 1.50~2.00 Cb 0.04~0.09 B 0.001~0.006
N 0.03~0.07 Al 0.04
(4) Minimum Elongation : %
e = 1940
A = cross-sectional area of the tensile specimen. mm2
U = specified tensile strength. MPa
A
U
0 . 2
0 . 9
(2) Other elements %
Manufacturing Method
E : Electric resistance welded process
S : Seamless process, hot finished and cold finished
S-C : Seamless process and cold-finished
(3) Heat Treatment
The tubes shall be subjected to the heat treatment by
one of specified method, the heat treatment other
than those specified in the table shall be agreed up on
by the purchaser and the manufacturer.
A : Annealing
FA : Full annealing
IA : Isothermal annealing
NT : Normalizing and Tempering
N : Normalizing
QT : Quenching and Tempering
DNT : Double normalizing and Tempering
SA : Seam annealing of the welded portion
0.40
0.40
0.40
0.40
0.40
-
-
-
-
0.44~1.01
-
-
-
-
0.15
0.50
-
0.50~0.81
4.00~6.00
4.00~6.00
4.00~6.00
8.00~10.00
1.00~1.50
0.80~1.25
-
2.65~3.35
1.90~2.60
1.90~2.60
8.00~9.50
8.50~9.50
2928
Reference of Specification
(2) Test and Examination
Mechanical Test
Outside
Diameter
(OD)
(8)
Wall Thickness
(WT)
WeightLength (L) Supplementary Requirements
Dimensional Tolerance
Grade
Designation
Manufacturing
Method
Specification
Code
S, E
S, E
S
S
S
E
E
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
A
B
A
B
C
A
B
1
3
4
6
7
8
9
10
11
P 1
P 2
P 5
P 5b
P 5c
P 9
P 11
P 12
P 15
P 21
P 22
P 23
P 91
P 92
Flattening
Test
Bending
Test
Impact Test Hydrostatic
Test
Nondestructive
Test
Hardness Test
max.
HB HR
A 53
SA 53
A 106
SA 106
A 135
SA 135
A 333
SA 333
A 335
SA 335
S1
S2
S3
S4
S5
S6
S7
Product Analysis
Transverse Tension Tests
Flattening Test
Metal Structure and Etching Tests
Photomicrographs
Photomicrographs for Individual
Pieces
Alternative Heat Treatment
(Grade T91)
45 C( W)
45 C( W)
75 C( W)
75 C( W)
60 C( W)
195 C
100 C( W)
100 C( W)
250
250
(e:0.09)
(e:0.07)
(e:0.08)
(e:0.07)
(e:0.07)
(H=2/3D)
(H=2/3D)
(Pipe)
(Pipe)
(Pipe)
(Pipe)
(Pipe)
C 25
C 25
-
-
(7) (9) (10) (11) (12)(6)(5)(2)(1) (3), (4)
-
-
-
Subsize lmpact Specimens
Specified
No specified-
S1
3130
Reference of Specification
(2) Test and Examination (continue)
10
3.5
12.5
12.5
12.5 by agreed
by agreed
10
3.5
10
3.5
10
5
SRL
DRL
ES SRL (4.88~6.71m)
ES RL (3.66~6.71m)
1-1/2
(8) (9) (10) (11)Specification
Code
L
mm
Weight
%
100.40
1-1/2 0.40
41-1/2 0.79
1.59
0.798
2.38
0.7918
3.18
0.7926
2 1% OD
1.0%
4
8
18
1-1/21/80.4
0.8
2-1/21/820
12.5
41-1/20.8
0.8
841.6
0.8
1882.4
0.8
26183.2
0.8
-
18322.5
12.55%
NPS 12
18315
12.55%
NPS 12Welded
pipes20
17.5
12.5-
Seamless
pipes
Seamless
pipes
2022.5
12.55%
2015
12.55%
(6) Hydrostatic test and (7) Nondestructive test
(5) Impact Test
Each tube shall be subjected to the nondestructive
electric test or the hydrostatic test at the option of
the manufacturer, unless otherwise specified in the
purchase order.
Note (8), (9) ,(10), (11)
(12) Supplementary Requirements
One or more of the supplementary requirements shall
apply only when specified in the perchase order.
Absorbed Energy for Charpy Impact Testa,
On welded pipe, additional impact tests of the same
number shall be made to test the weld.
b,
Minimum Average Value
One Set of 3 Specimens
Minimum Value of
One Specimen
Size of Specimen
mm
10 10
10 7.5
10 6.67
10 5.0
10 3.33
10 2.5
18
14
12
9
7
5
14
11
9
7
4
4
J J
A 53SA 53
A 106SA 106
A 135SA 135
A 333SA 333
ES pipes of weights lighter than extra strong.
SRL Single random length.
A 335 and SA 335 (ferritic alloy steel pipe) shall apply
the specification of steel tubes for heat transfer.
OD
NPS
WT
%
D(NPS) t / D
mm
Note (1) Manufacturing Method
S : Seamless steel pipe, hot finished and cold finished
E : Electric resistance welded steel pipe
(2) Flattening test
H =( l + e )
e + t / D
H : distance between flattening plates (mm)
t : specified wall thickness of pipe (mm)
D : specified outside diameter of pipe (mm)
e : constant individually defined for each grade of the pipe
(3) Bending test (A 53, SA 53, A 106, SA 106)
For pipe NPS 2 and under shall be capable of being bend
cold through 90 around a cylindrical mandrel, the
diameter of which is 12 times the outside diameter of
the pipe, without developing cracks.
(4) Bending Test (A 335, SA 335)
For pipe whose diameter exceed NPS 25, whose diameter
to wall thickness ratio is 7.0 or less shall be subjected to
the bend test instead of the flattening test, the bend test
specimens shall be bend at room temperature through
180 without cracking on the outside of the bend portion.
The inside diameter of the bend shall be 1 inch.
0.09 : low carbon steel (C 0.18%)
0.07 : medium carbon steel (C 0.19%)
0.08 : ferritic alloy steel
3332
Comparison of Specifications
SA209 T1
SA250 T1
SA209 T1a
SA250 T1a
SA213 T2
SA250 T2
SA213 T12
SA250 T12
SA199 T11
SA213 T11
SA199 T22
SA213 T22
SA199 T5
SA213 T5
SA199 T9
SA213 T9
SA209 T1b
SA250 T1b
SA250 T11
SA250 T22
SA213 T5b
SA213 T5c
SA213 T17
SA213 T21
SA213 T23
SA213 T91
SA213 T92
STBA 12
STBA 13
STBA 20
STBA 22
STBA 23
STBA 24
STBA 25
STBA 26
3606 243
3606 245
3606 620
3606 621
3606 622
3606 625
3059-P2 622-490
3059-P2 243
3059-P2 620-460
3059-P2 629-470
3059-P2 629-590
3059-P2 762
3059-P2 304S51
3059-P2 306S51
3059-P2 316S52
3059-P2 316S51
3059-P2 321S51
3059-P2 347S51
3059-P2 215S15
2604 TS26
2604 TS26
2604 TS33
2604 TS32
2604 TS32
2604 TS34
2604 TS37
2604 TS38
2604 TS39
2604 TS40
KSTB 12
KSTB 22
KSTB 23
KSTB 24
ABS K
ABS L
ABS O
ABS N
ABS P
ABS M
(=A209-T1b)
Sec 6 1Cr 1/2Mo-440
Sec 6 2-1/2Cr 1Mo-410
Sec 6 2-1/2Cr 1Mo-490
A209 T1
A250 T1
A209 T1a
A250 T1a
A213 T2
A250 T2
A213 T12
A250 T12
A213 T11
A213 T22
A213 T5
A213 T9
A209 T1b
A250 T1b
A250 T11
A250 T22
A213 T5b
A213 T5c
A213 T17
A213 T21
A213 T23
A213 T91
A213 T92
ASTM ASME BS DIN ISO NKABS LRS DNVJIS G 3462
17175 15Mo3
17177 15Mo3
17175 14MoV83
17175 13CrMo44
17175 10CrMo910
17175 17Mn4
17175 14MoV63
17175 X20CrMoV12 1
Sec 4-E-TS380
Sec 4-E-TS440
Sec 4-E-TS410-3
Sec 4-E-TS410-4
Sec 4-E-TS450-2
Sec 4-E-TS430
Sec 4-E-TS500
Sec 4-E-TS450-1
Sec 4-E-TS460-2
Sec 4-E-TS590
Sec 4-E-TS610
Sec 4-E-TS690
SA334 1
SA334 3
SA334 8
SA334 6
SA334 7
SA334 9
SA334 11
SA423 1
SA423 2
STBL 380
STBL 450
STBL 690
3603 430LT
3603 503LT
3603 509LT
2604 TS43
2604 TS45
A334 1
A334 3
A334 8
A334 6
A334 7
A334 9
A334 11
A423 1
A423 2
ASTM ASME BS DIN ISO NKABS LRS DNVJIS G 3464
17173 TTst35N/V
17174 TTst35N/V
17173 10Ni14
17173 X8Ni9
17173 26CrMo4
17173 11MnNi53
17174 11MnNi53
17173 13MnNi63
17174 13MnNi63
17173 12Ni19
17174 12Ni19
(17174 10Ni14)
(17174 X8Ni9)
SA178 A
SA179
SA192
SA214
SA556 A2
SA178 C
SA210 A1
SA556 B2
SA178 D
SA210 C
SA556 C2
STB 340
STB 410
STB 510
3059-P1 320
3059-P2 360
3606 320
3059-P2 440
3606 440
KSTB 33
KSTB 35
KSTB 42
ABS D
ABS G
ABS H
ABS F
ABS J
Sec 6 320
Sec 6 360
Sec 6 410
Sec 6 460
A178 A
A179
A192
A214
A556 A2
A178 C
A210 A1
A556 B2
A178 D
A210 C
A556 C2
ASTM ASME BS DIN ISO NKABS LRS DNVJIS G 3461
17175 st 35.8
17177 st 37.8
17175 st 45.8
17177 st 42.8
17175 19Mn 5
Sec 4-E-TS360
Sec 4-E-TS410-1
Sec 4-E-TS510
Sec 4-E-TS460-1
Alloy Steel Boiler and Heat Exchanger Tubes
Steel Heat Exchanger Tubes for Low Temperature Service
Steel Tubes for Fired Heater
Carbon Steel Boiler and Heat Exchanger Tubes
STFA 10
STFA 12
STFA 22
STFA 23
STFA 24
STFA 25
STFA 26
A210 A1
A209 T1
A213 T12
A213 T11
A213 T22
A213 T5
A213 T9
SA210 A1
SA209 T1
SA213 T12
SA213 T11
SA213 T22
SA213 T5
SA213 T9
ASTM ASME BS DIN ISO NKABS LRS DNVJIS G 3467
Alloy Steel Tubes for Generator Boiler
KA-STBA 21
KA-STBA 24J1
KA-STBA 28
A213 T23
A213 T91
SA213 T23
SA213 T91
ASTM ASME BS DIN ISO NKABS LRS DNVKA
ASTM
ASME
BS
DIN
JIS
Note / : American Society of Testing and Materials
: American Society of Mechanical Engineers
: British Standard
: Beutsche Industrie-Normen
: Japanese Industrial Standard
ISO
ABS
NK
LRS
DNV
KA
: International Standard
: American Bereau of shipping
: Nippon Kaiji Kyokai
: Lloyd's Register of shipping
: Det Norske Vertas
: Japanese METI code
(American National Standard)Please recheck the original specification in advance of the order.
3534
Comparison of Specifications
STS 370
STS 410
STS 480
KSTS 38
KSTS 42
KSTS 49
ASTM ASME BS DIN ISO NKABS LRS DNVJIS G 3455
1630 st37.4
1630 st44.4
1630 st52.4 2604 TS18
2604 TS15
SA333 1
SA334 1
SA333 3
SA333 8
SA333 4, SA334 3
SA333 6, SA334 6
SA333 7, SA334 7
SA333 9, SA334 8
SA333 10, SA334 9
SA333 11, SA334 11
STPL 380
STPL 450
STPL 690
3603 430LT
3603 503LT
3603 509LT
2604 TS43
2604 TS45
KLP A
KLP B
KLP C
KLP 3
KLP 9
KLP 2
ABS 1L
ABS 4L
ABS 5L
ABS 2L
ABS 3L
ABS 6L
Sec 4 360
Sec 4 3.5Ni440
Sec 4 9Ni690
Sec 4 410
Sec 4 460
A333 1
A334 1
A333 3
A333 8
A333 4, A334 3
A333 6, A334 6
A333 7, A334 7
A333 9, A334 8
A333 10, A334 9
A333 11, A334 11
ASTM ASME BS DIN ISO NKABS LRS DNVJIS G 3460
17173 TTst35N
17173 TTst35V
17174 TTst35N
17174 TTst35V
17173 10Ni14
17173 X8Ni9
17173 26CrMo4
17173 11MnNi53
17174 11MnNi53
17173 13MnNi63
17174 13MnNi63
17173 12Ni19
17174 12Ni19
17174 10Ni14
17174 X8Ni9
Sec 4-D-TS6
Sec 4-D-TW6
Sec 4-D-TS10
Sec 4-D-TW10
Sec 4-D-TS43
Sec 4-D-TS45
Sec 4-D-TS15
Sec 4-D-TW15
Sec 4-D-26CrMo4
Sec 4-D-TW43
Sec 4-D-11MnNi53
Sec 4-D-TW45
Sec 4-D-13MnNi63
Sec 4-D-12Ni19
SA335 P1
SA335 P2
SA335 P12
SA335 P11
SA335 P22
SA335 P5
SA335 P9
SA335 P5b/P5c
SA335 P15
SA335 P21
SA335 P91
SA335 P92
STPA 12
STPA 20
STPA 22
STPA 23
STPA 24
STPA 25
STPA 26
3604 P1 660
3604 P1 620-440
3604 P1 621
3604 P1 622
3604 P1 625
3604 P1 629-470
3604 P1 591
3604 P1 629-590
3604 P1 762
KSTPA 12
KSTPA 22
KSTPA 23
KSTPA 24
ABS 6
ABS 7
ABS 12
ABS 11
ABS 13
ABS 14
Sec 2 1Cr 1/2Mo440
Sec 3 1Cr 1/2Mo440
Sec 2 2-1/4Cr1Mo410
Sec 2 2-1/2Cr1Mo490
Sec 2 1/2Cr1/2Mo1/4V460
A335 P1
A335 P2
A335 P12
A335 P11
A335 P22
A335 P5
A335 P9
A335 P5b/P5c
A335 P15
A335 P21
A335 P91
A335 P92
ASTM ASME BS DIN ISO NKABS LRS DNVJIS G 3458
17175 15Mo3
17177 15Mo3
17175 13CrMo44
17175 10CrMo910
17175 14MoV63
17175 X20CrMoV12 1
2604 TS26
2604 TW26
2604 TS32
2604 TW32
2604 TS34
2604 TS37
2604 TS38
2604 TS33
2604 TS39
2604 TS40
SA106 A
SA106 B
SA106 C
STPT 370
STPT 410
STPT 480
3602 P1 360
3602 P1 430
3602 P1 500Nb
KSTPT 38
KSTPT 42
KSTPT 49
ABS 4
ABS 5
A106 A
A106 B
A106 C
ASTM ASME BS DIN ISO NKABS LRS DNVJIS G 3456
17175 st35.8
17177 st37.8
17175 st45.8
17177 st42.8
17175 17Mn4
17175 19Mn5
Carbon Steel Pipes for High Pressure Service
Steel Pipes for Low Temperature Service
Alloy Steel Pipes for High Temperature Service
Carbon Steel Pipes for High Temperature Service
12Cr1MoV
GB 5310, CNB-9
Alloy Steel Pipes for High Pressure Service
Alloy Steel Pipes for Generator Piping
KA-STPA 24J1
KA-STPA 28
A335 P23
A335 P91
SA335 P23
SA335 P91
ASTM ASME BS DIN ISO NKABS LRS DNVKA
SA53 A
SA135 A
SA53 B
SA135 B
STPG 370
STPG 410
3601 320
3601 360
3601 430
2604 TS4
2604 TW4
2604 TS5
2604 TW5
2604 TS6
2604 TW6
2604 TS9
2604 TW9
2604 TS10
2604 TW10
2604 TS13
2604 TW13
2604 TS14
2604 TW14
KSTPG 38
KSTPG 42
ABS 2
ABS 8
ABS 3
ABS 9
Sec 2 320
Sec 2 360
Sec 3 320
Sec 3 360
Sec 2 410
Sec 3 410
Sec 2 460
Sec 2 490
Sec 3 460
A53 A
A135 A
A53 B
A135 B
ASTM ASME BS DIN ISO NKABS LRS DNVJIS G 3454
1626 ust37.0
1626 st37.0
1629 st37.0
1626 st44.0
1629 st44.0
1626 st52.0
1629 st52.0
Sec 4-B-TS360
Sec 4-B-TW360
Sec 4-B-TS410
Sec 4-B-TW410
Sec 4-B-TS430
Sec 4-B-TW430
Sec 4-B-TS500
Sec 4-B-TW500
Carbon Steel Pipes for Pressure Service
ASTM
ASME
BS
DIN
JIS
Note / : American Society of Testing and Materials
: American Society of Mechanical Engineers
: British Standard
: Beutsche Industrie-Normen
: Japanese Industrial Standard
ISO
ABS
NK
LRS
DNV
KA
: International Standard
: American Bereau of shipping
: Nippon Kaiji Kyokai
: Lloyd's Register of shipping
: Det Norske Vertas
: Japanese METI code
(American National Standard)
3736
Marking and Packaging
1. Standard Marking
2. Standard Packaging
Hot Finished Tubes & Pipes
Bare in bundle
with steel hoops
JFE STEEL ASTM A213 T91-S-H 2"x 0.250"x 20' 04-4 12345 1-23456
Trade mark & name300mm
Specification
ManufacturingMethod
GradeOutside
Diameter MFG No.Length
WallThickness
Manufacturingdate
HEAT No.
Classification Standard Package Appearance of Package
Note : The package shall be perform at the option of the manufacturer, unless otherwise specified in the purchase order.
OD
L
168.3mm
13.5m
OD
L
168.3mm
13.5m
Tubes & Pipes
Hot Finished Tubes & Pipes
Hexagonal Form
Classification Standard Package Appearance of Package
OD
L
168.3mm
13.5m
Hot Finishedor
Cold Finished
Hexagonal Form
OD
L
168.3mm
13.5m
Bare in loose
(OD 168.3mm)
Protect under
steel hoops
2000mm 2000mm 2000mm 2000mm2000mm pitch
PP sheetSteel hoop
Wire Point200mm 200mm
200mm
1500mm pitch
Wooden slat
600mm 600mm
PP sheetSteel hoop
50mm
1500mm
Steel hoop PP sheet (Polypropylene sheet)
PP sheet Wooden slatWooden slat
L
8m : 4point
13.5m : 6point8
L
L
8m : 4point
13.5m : 6point8
L
3938
1. Designation
Specification, edition, grade, type and part
No. Purchaser's own specification covering
requirements not included in the referenced
specification, and/or those that replace, (or
supersede) valid specification should be attached
to first inquiry and/or given at revision.
2. Specific requirements
3. Dimensions
4. Quantity
Feet, meters or number of lengths
*Delivery allowance should be specified.
5. Inspection
Specify the name of an inspection agent when the
inspector representing the purchaser should inspect.
6. Finish and coating
Mill's standard varnish coating. *
(*Consult with us at an inquiry, if other
requirement.)
7. Marking requirement
When a marking other than that stipulated in the
specification is required, give a detailed description
of such marking.
8. Packaging requirement
Bundled or loose*
(*Any special packaging should be so instructed if
specified other than the specification.)
9. Delivery requirements
Time, place and shipping instructions
10. End use
Commodities to be transported, location, on-land
or off-shore, operation pressure and temperature,
when available.
11. Consult with us before placing an order or
at an inquiry, when any of the following
items are required.
For Inquiring and Ordering
All inquiries and orders should contain the following information.
Method of manufacture
(Seamless, electric-resistance welded)
Type of manufacture
(Hot-finished or cold drawn)
Type of end finish
Square-cut or beveled*
(*Special requirements on bevel angle and root
face stipulated other than the specification
should be mentioned in the inquiry.)
Threaded & coupled*
(*Requirements different from the specification
should be mentioned.)
(1)
(2)
(3)
Outside diameter [O.D] or nominal pipe size
[NPS] with abbreviation.
Wall thickness
Nominal or minimum wall thickness, nominal
weight or schedule number.
Length
Specific* or random
(*In case of specific length, length tolerance
should be specified if necessary.)
(1)
(2)
(3)
Intermediate grade, wall thickness
Special and/or supplemental requirements in
chemistry
Special and/or supplemental mechanical properties
Special or alternative hydrostatic pressure
Closer tolerance on sizes
Additional and/or alternative nondestructive
inspection
Any alternative and/or additional conditions
(1)
(2)
(3)
(4)
(5)
(6)
(7)
4140
0810R(0403)1 JTR
Printed in Japan
Notice
While every effort has been made to ensure the accuracy of the information contained within this publication, the use of the information is at
the reader’s risk and no warranty is implied or expressed by JFE Steel Corporation with respect to the use of information contained herein.
The information in this publication is subject to change or modification without notice. Please contact the JFE Steel office for the latest information.
JFE Steel Asia Pte. Ltd.16 Raffles Quay, No. 15-03, Hong Leong Building, 048581, Singapore Phone : (65)6220-1174 Fax : (65)6224-8357
SINGAPORE OFFICE
JFE Steel America, Inc., New York Office 350 Park Avenue, 27th FI., New York, NY 10022, U.S.A. Phone : (1)212-310-9320 Fax : (1)212-308-9292
JFE Steel Australia Resources Pty Ltd. Level 19, CPA Centre, 307 Queen St, Brisbane, QLD 4001, AustraliaPhone : (61)7-3229-3855 Fax : (61)7-3229-4377
JFE Steel India Private Limited1101, 11th Floor, Unitech‘s Signature Tower, Tower-A, South City-I, NH-8, Gurgaon, Haryana, 122002, IndiaPhone : (91)124-426-4981 Fax : (91)124-426-4982
JFE Steel Corporation, Bangkok Office 22nd Floor, Abdulrahim Place 990, Rama IV Road, Bangkok 10500, ThailandPhone : (66)2-636-1886 Fax : (66)2-636-1891
JFE Steel Corporation, Jakarta Office 15th Floor Summitmas II, JL Jendral Sudirman Kav. 61-62, Jakarta 12190, IndonesiaPhone : (62)21-522-6405 Fax : (62)21-522-6408
JFE Steel Corporation, Manila Office 23rd Floor 6788 Ayala Avenue, Oledan Square, Makati City, Metro Manila, PhilippinesPhone : (63)2-886-7432 Fax : (63)2-886-7315
JFE Steel Korea Corporation6th Floor. Geumgang-Tower. 889-13, Daechi-dong, Gangnam-gu, Seoul, 135-570, KoreaPhone : (82)2-3468-4130 Fax : (82)2-3468-4137
JFE Steel Corporation, Beijing Office1720 Beijing Fortune Building No.5, Dongsanhuan North Road, Chaoyang District, Beijing, 100004, P.R.ChinaPhone : (86)10-6590-9051 Fax : (86)10-6590-9056
JFE Consulting (Shanghai) Co., Ltd.Room No.2112, Lippo Plaza, 222 Huai Hai Road(M), Shanghai 200021, P.R.ChinaPhone : (86)21-5396-5610 Fax : (86)21-5396-5611
TOKYO HEAD OFFICE
NEW YORK OFFICE
BRISBANE OFFICE
JFE Steel do Brasil LTDA, Rio de Janeiro OfficePraia de Botafogo, 228 Setor B, Salas 508 & 509, Botafogo, CEP 22359-900, Rio de Janeiro-RJ, BrazilPhone : (55)21-2553-1132 Fax : (55)21-2553-3430
RIO DE JANEIRO OFFICE
NEW DELHI OFFICE
JFE Steel Corporation, London Office 8th Floor, International Press Centre, 76 Shoe Lane, London EC4A 3JB, U.K. Phone : (44)20-7583-1133 Fax : (44)20-7583-1144
LONDON OFFICE
BANGKOK OFFICE
JAKARTA OFFICE
MANILA OFFICE
SEOUL OFFICE
BEIJING OFFICE
SHANGHAI OFFICE
GUANGZHOU OFFICE JFE Consulting (Guangzhou) Co., Ltd. Room 3901, Citic Plaza, 233 Tian He North Road, Guangzhou 510613, P.R.ChinaPhone : (86)20-3891-2467 Fax : (86)20-3891-2469
Hibiya Kokusai Building, 2-3 Uchisaiwaicho 2-chome, Chiyodaku, Tokyo 100-0011, Japan Phone : (81)3-3597-3111 Fax : (81)3-3597-4860
JFE Steel America, Inc., Houston Office 10777 Westheimer, Suite 1010 Houston, TX 77042, U.S.A. Phone : (1)713-532-0052 Fax : (1)713-532-0062
HOUSTON OFFICE
http://www.jfe-steel.co.jp/en/
Cat.No.E1E-011-01