BCI Australia

7/22/2019 BCI Australia

1/31

IntroducingBCI Engineering

BCI - A Global Industrial Manufacturing and EPCM

Company operating in the USA and Asia


2/31

Metals Manufacturing and

Fabrication

BCI is a global contract manufacturer andfabricator

We own and operate fabrication plants in KualaLumpur, Malaysia and San Luis Potosi, Mexico.We have joint venture operations in Suzhou andNingbo, China.

Our focus is on the mining, bulk materialshandling, utility power and solar industries.

Apron Feeder

Machined Hubs


3/31

Engineering, Design and

Product Testing Support

Have a team of highly-trained engineers inAustralia, Asia, and North America. A corecompetency is assisting in design, productimprovement, and testing.

We re-engineer Australian, US, and Europeandesigns for manufacturability in Asia and Mexico,according to required standards in collaboration

with our customers.

We prototype test new customer designs in Asiaand Mexico at low cost in collaboration withcustomer.

Prototype TestingSuzhou


4/31

Global Pivot ManufacturingMultiple locations: Well positioned to service Australia and

Oceania

Hurst Bartley,Senior ProjectMgr, USA

Leigh PowrieMalaysia

Jesse MartinLatin America


5/31

Basic Fabrication for Mine

Infrastructure Conveyor structures

Steel formwork for foundations

Embedded steel

Machine bases

Walkways

Platforms

Chutes

Hoppers

Liner plates, etc

We make to US, Europeanand Australian standards


6/31

Fabrication and Assembly of

Heavy Equipment Complete Pellet Lines including all mechanical fabrications

(drives, sprockets, drive shafts, large spherical bearing blocks,guide rails, hoppers, etc.).

Thousands of Sets of Pallet Cars including End Assemblies (castings,

shafts, wheels, rollers, bearings, wear plates, and assembly)

Large Shuttle Conveyors for two of the largest ship loaders in theworld including conveyor stringers, walkways, platforms, etc.

Large Digging Arm Fabrication for Continuous Ship Un-loaderincluding pivot shafts and bearing blocks.

Rotary Railcar Dumpers

Apron Feeder

Overland Mining Cablebelt Conveyor Structural Fabrication. Weare well-familiar with Australian standards and practices

Stacker/Reclaimer Bucketwheel

Most of ourcustomers are

in North

America andAustralia


7/31

Mining Wear and Spare

Parts

Grizzlys

Liner Plates

Apron Pans


8/31

Solar Racking and Tracking

Fabrications Ductile iron castings with machining

Produce Torque Tubes up to 8.8 metres long,

Assortment of Fabrications and Weldments

Including design support

Customers include four worldwide solarcompanies


9/31

Logistics Support

We handle shipping logistics to anywhere in theworld.

We engage customers under most internationaltrade terms

Mary Pullan, BCIs Logistics Manager, is a licensedcustoms broker with 20-years experience in

international trade and fluent in written andspoken Mandarin.

Mary Pullan

TruckingMexico


10/31

Project Reference

BCI Project Reference List

Guards Frames for two 20+ km overland miningconveyor systemAnglo CoalTotal Weight approx. 500 tons2006, 2007, 2008

Cast Apron Feeder Flight Ends for Apron FeederSystemMetso MineralsOngoing since 2006

Loading Frames, Intermediate Loading Frames,and Equalizer for Two Overland Coal ConveyorsAnglo Coal; Metso Minerals2007

Machined Shafts for Two 20+ km OverlandConveyor PulleysAnglo Coal; Metso MineralsTotal Number of Shafts: Over 25,0002007 and 2008

150MWs of solar tracking systems manufacturedto date.

Solaria Corp; SPG Solar2010 to present

Cast Steel, Hardened Pulley Assemblies for CoalConveyorMetso Minerals; Multiple Australian MiningCompanies2007 Through 2010

End Assemblies for Pallet Cars for Three DifferentIron Ore Pellet MachinesJindal Steel and Power; Essar Steel; Jindal SteelWorks>>Includes forged steel wheels and rollers, self-lubricating bushings, forged axles, wear plates,springs, tension bushings, and lubrication system.Jindal Steel and Power; Essar Steel; Jindal Steel

WorksTotal Weight supplied to Date: Over 1,000 tons2008 through 2010

Chutework for Three Iron Ore Pelletizing MachineJindal Steel and Power; Essar Steel; Jindal SteelWorksTotal Weight approx. 150 tons


11/31

Project Reference (Cont)

Complex Mechanical Fabricatrions including:Drive and Tipping Wheels, 7+ meters indiameter, 10+ meters longGuiderails and Tipping Wheel Sideplates withhardened rails and pins.Jindal Steel and Power; Essar Steel; JindalSteel WorksTotal Weight approx. 600 tons

2008, 2009, 2010

Fabricated Steel Drive Bases and Feeder FloorSupport Frames for Coal Unloading SystemNorfolk SouthernTotal Weight approx. 150 tons2009

Fabricated Steel Rotary Railcar Dumper(coal)Including 12 m diameter end rings, 16 mGirders, 16 m Bridge structure, and 16 m TubeKansas Light and PowerTotal Weight approx. 200 tons2010 and 2011

Machined Mica Components for grids used onMining TrucksMosebach ResistorsOngoing since 2006

Machined Stainless Steel Components for gridsused on Mining Trucks

Mosebach ResistorsOngoing since 2006

Stamped Stainless Steel Components for ResistorsMosebach Resistors2007 through 2010

Machined Extractor Drill Bit BlanksGreenfield TechnologiesTotal Weight approx 200 tons2010 and 2011


12/31

Product/Project Gallery


13/31

Iron Ore Pelletizing

Center Castings: Hangzhou, China


14/31

Iron Ore Pelletizing Castings Drive Hubs, Bearing Inserts: Malaysia


15/31

Iron Ore Pelletizing End Assemblies: Ningbo, China


16/31

Iron Ore Pelletizing

Drive and Tipping Wheel Fabrications:

BCI Fabco Malaysia

(with support from USA and Korea)


17/31

Grate Castings

Malaysia and Shenyang, China

Grizzly CastingHigh Manganese

MK Liner Ni- Hard


18/31

Rotary Car Dumpers

BCI Mexico and BCI Fabco Malaysia

Finished Dumper Being installed in the Vault


19/31

Cablebelt Conveyor Equipt Ningbo, China (made for Australia)


20/31

Continuous Barge Unloader

Mexico

Digging Arm Attached, Preparing for Paint


21/31

Solar Tracking/Racking

SystemsSuzhou, China


22/31

Factories


23/31

BCI Baojia New Energy Co

BCI JV in Suzhou

Focus on solar tracking/racking systems


24/31

BCI NingboEnd Assembly JV


25/31

BCI Mechanical

Fabrications SDN BHD

Wholly-owned heavy fab shop in Kuala Lumpur


26/31

Vantage Steel BCI partner factory in Shah Alam, Malaysia

Jetty and dock allow for oversized projects


27/31

BCI Simartec Fabrications Wholly-owned factory in San Luis Potosi, Mx


28/31

Directors

Matt Carroll,Dir. of Engineering

BCI Partner, Matt CarrollDirector of Engineering (Pittsburgh)

22 years in the mining, construction, railroad, andmaterials handling industries.

A long term assignment in China starting a joint

venture engineering company. Has lived in Asia atotal of 7 years and is conversant in Mandarin Chinese.

Before starting BCI Engineering, Matt was VP-Engineering at Mosebach Manufacturing Company inPittsburgh, PA.

Matt has a:

BS (Mech Eng), The University of Pittsburgh

MBA, Katz Graduate School of Business (Pitt)


29/31

Directors

Tim Brantingham,Dir. Asia Pacific

BCI Partner, Tim BrantinghamDirector of Asia-Pacific (Hong Kong)

A fluent Mandarin Chinese speaker working in Asiasince 1994 managing foundries, fabricators and

machine shops for the natural gas, electrical utility,railroad and construction industries.

His family has been in the Chinese foundry businesssince 1978 (beginning in Taiwan); the family has been

living in Asia since 1901 (3 generations).

Tim has a:

BA from William & Mary

MA from Hong Kong University


30/31

Directors

Hurst BartleyDirector of Projects

Hurst Bartley,

BCI Director of Projects and Senior Project Manager(Pittsburgh)

23 years of mechanical and industrial engineeringexperience.

Specifically, over 10 years as Engineering and ProjectsManager in a high volume production environment.

Hurst developed and implemented an ISO 9000compliant QC program plant-wide, and is trained inStatistical Control Methods and complex problem

solving.

Spent his childhood years in Malaysia, Indonesia andBurma.

Hurst has a:

BS (Ind. Eng, Fairmont State Univ.)


31/31

Thank you

BCI Australia

Documents

Transcript of BCI Australia