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IntroducingBCI Engineering
BCI - A Global Industrial Manufacturing and EPCM
Company operating in the USA and Asia
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Metals Manufacturing and
Fabrication
BCI is a global contract manufacturer andfabricator
We own and operate fabrication plants in KualaLumpur, Malaysia and San Luis Potosi, Mexico.We have joint venture operations in Suzhou andNingbo, China.
Our focus is on the mining, bulk materialshandling, utility power and solar industries.
Apron Feeder
Machined Hubs
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Engineering, Design and
Product Testing Support
Have a team of highly-trained engineers inAustralia, Asia, and North America. A corecompetency is assisting in design, productimprovement, and testing.
We re-engineer Australian, US, and Europeandesigns for manufacturability in Asia and Mexico,according to required standards in collaboration
with our customers.
We prototype test new customer designs in Asiaand Mexico at low cost in collaboration withcustomer.
Prototype TestingSuzhou
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Global Pivot ManufacturingMultiple locations: Well positioned to service Australia and
Oceania
Hurst Bartley,Senior ProjectMgr, USA
Leigh PowrieMalaysia
Jesse MartinLatin America
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Basic Fabrication for Mine
Infrastructure Conveyor structures
Steel formwork for foundations
Embedded steel
Machine bases
Walkways
Platforms
Chutes
Hoppers
Liner plates, etc
We make to US, Europeanand Australian standards
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Fabrication and Assembly of
Heavy Equipment Complete Pellet Lines including all mechanical fabrications
(drives, sprockets, drive shafts, large spherical bearing blocks,guide rails, hoppers, etc.).
Thousands of Sets of Pallet Cars including End Assemblies (castings,
shafts, wheels, rollers, bearings, wear plates, and assembly)
Large Shuttle Conveyors for two of the largest ship loaders in theworld including conveyor stringers, walkways, platforms, etc.
Large Digging Arm Fabrication for Continuous Ship Un-loaderincluding pivot shafts and bearing blocks.
Rotary Railcar Dumpers
Apron Feeder
Overland Mining Cablebelt Conveyor Structural Fabrication. Weare well-familiar with Australian standards and practices
Stacker/Reclaimer Bucketwheel
Most of ourcustomers are
in North
America andAustralia
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Mining Wear and Spare
Parts
Grizzlys
Liner Plates
Apron Pans
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Solar Racking and Tracking
Fabrications Ductile iron castings with machining
Produce Torque Tubes up to 8.8 metres long,
Assortment of Fabrications and Weldments
Including design support
Customers include four worldwide solarcompanies
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Logistics Support
We handle shipping logistics to anywhere in theworld.
We engage customers under most internationaltrade terms
Mary Pullan, BCIs Logistics Manager, is a licensedcustoms broker with 20-years experience in
international trade and fluent in written andspoken Mandarin.
Mary Pullan
TruckingMexico
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Project Reference
BCI Project Reference List
Guards Frames for two 20+ km overland miningconveyor systemAnglo CoalTotal Weight approx. 500 tons2006, 2007, 2008
Cast Apron Feeder Flight Ends for Apron FeederSystemMetso MineralsOngoing since 2006
Loading Frames, Intermediate Loading Frames,and Equalizer for Two Overland Coal ConveyorsAnglo Coal; Metso Minerals2007
Machined Shafts for Two 20+ km OverlandConveyor PulleysAnglo Coal; Metso MineralsTotal Number of Shafts: Over 25,0002007 and 2008
150MWs of solar tracking systems manufacturedto date.
Solaria Corp; SPG Solar2010 to present
Cast Steel, Hardened Pulley Assemblies for CoalConveyorMetso Minerals; Multiple Australian MiningCompanies2007 Through 2010
End Assemblies for Pallet Cars for Three DifferentIron Ore Pellet MachinesJindal Steel and Power; Essar Steel; Jindal SteelWorks>>Includes forged steel wheels and rollers, self-lubricating bushings, forged axles, wear plates,springs, tension bushings, and lubrication system.Jindal Steel and Power; Essar Steel; Jindal Steel
WorksTotal Weight supplied to Date: Over 1,000 tons2008 through 2010
Chutework for Three Iron Ore Pelletizing MachineJindal Steel and Power; Essar Steel; Jindal SteelWorksTotal Weight approx. 150 tons
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Project Reference (Cont)
Complex Mechanical Fabricatrions including:Drive and Tipping Wheels, 7+ meters indiameter, 10+ meters longGuiderails and Tipping Wheel Sideplates withhardened rails and pins.Jindal Steel and Power; Essar Steel; JindalSteel WorksTotal Weight approx. 600 tons
2008, 2009, 2010
Fabricated Steel Drive Bases and Feeder FloorSupport Frames for Coal Unloading SystemNorfolk SouthernTotal Weight approx. 150 tons2009
Fabricated Steel Rotary Railcar Dumper(coal)Including 12 m diameter end rings, 16 mGirders, 16 m Bridge structure, and 16 m TubeKansas Light and PowerTotal Weight approx. 200 tons2010 and 2011
Machined Mica Components for grids used onMining TrucksMosebach ResistorsOngoing since 2006
Machined Stainless Steel Components for gridsused on Mining Trucks
Mosebach ResistorsOngoing since 2006
Stamped Stainless Steel Components for ResistorsMosebach Resistors2007 through 2010
Machined Extractor Drill Bit BlanksGreenfield TechnologiesTotal Weight approx 200 tons2010 and 2011
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Product/Project Gallery
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Iron Ore Pelletizing
Center Castings: Hangzhou, China
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Iron Ore Pelletizing Castings Drive Hubs, Bearing Inserts: Malaysia
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Iron Ore Pelletizing End Assemblies: Ningbo, China
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Iron Ore Pelletizing
Drive and Tipping Wheel Fabrications:
BCI Fabco Malaysia
(with support from USA and Korea)
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Grate Castings
Malaysia and Shenyang, China
Grizzly CastingHigh Manganese
MK Liner Ni- Hard
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Rotary Car Dumpers
BCI Mexico and BCI Fabco Malaysia
Finished Dumper Being installed in the Vault
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Cablebelt Conveyor Equipt Ningbo, China (made for Australia)
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Continuous Barge Unloader
Mexico
Digging Arm Attached, Preparing for Paint
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Solar Tracking/Racking
SystemsSuzhou, China
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Factories
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BCI Baojia New Energy Co
BCI JV in Suzhou
Focus on solar tracking/racking systems
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BCI NingboEnd Assembly JV
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BCI Mechanical
Fabrications SDN BHD
Wholly-owned heavy fab shop in Kuala Lumpur
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Vantage Steel BCI partner factory in Shah Alam, Malaysia
Jetty and dock allow for oversized projects
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BCI Simartec Fabrications Wholly-owned factory in San Luis Potosi, Mx
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Directors
Matt Carroll,Dir. of Engineering
BCI Partner, Matt CarrollDirector of Engineering (Pittsburgh)
22 years in the mining, construction, railroad, andmaterials handling industries.
A long term assignment in China starting a joint
venture engineering company. Has lived in Asia atotal of 7 years and is conversant in Mandarin Chinese.
Before starting BCI Engineering, Matt was VP-Engineering at Mosebach Manufacturing Company inPittsburgh, PA.
Matt has a:
BS (Mech Eng), The University of Pittsburgh
MBA, Katz Graduate School of Business (Pitt)
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Directors
Tim Brantingham,Dir. Asia Pacific
BCI Partner, Tim BrantinghamDirector of Asia-Pacific (Hong Kong)
A fluent Mandarin Chinese speaker working in Asiasince 1994 managing foundries, fabricators and
machine shops for the natural gas, electrical utility,railroad and construction industries.
His family has been in the Chinese foundry businesssince 1978 (beginning in Taiwan); the family has been
living in Asia since 1901 (3 generations).
Tim has a:
BA from William & Mary
MA from Hong Kong University
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Directors
Hurst BartleyDirector of Projects
Hurst Bartley,
BCI Director of Projects and Senior Project Manager(Pittsburgh)
23 years of mechanical and industrial engineeringexperience.
Specifically, over 10 years as Engineering and ProjectsManager in a high volume production environment.
Hurst developed and implemented an ISO 9000compliant QC program plant-wide, and is trained inStatistical Control Methods and complex problem
solving.
Spent his childhood years in Malaysia, Indonesia andBurma.
Hurst has a:
BS (Ind. Eng, Fairmont State Univ.)
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Thank you
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