Automotive Scenario Overview en De
Transcript of Automotive Scenario Overview en De
Scenario Overview BP Auto V1.600
A85: APQP - Efficient Project Management with Control Plan
SAP AG 2007, APQP - Efficient Project Management with Control Plan
Scenario – A85 APQP – Efficient Project Management with Control Plan
This scenario is made up of several building blocks containing the preconfiguration required for the APQP – Efficient Project Management with Control Plan scenario. Building blocks can help you to implement the solution and put into production quickly.
To illustrate the scenario presented in this overview document, the business view, the interaction view, and the component view, provide three different perspectives on the business scenario.
Business View
The business view shows the business partners participating in the APQP – Efficient Project Management with Control Plan scenario, the business environment, and the business requirements, and benefits for the parties involved.
Interaction View
The interaction view shows the business landscape, process flow and explains the detailed steps required to carry out the scenario.
Technical View
The technical view shows the key function available in the APQP – Efficient Project Management with Control Plan scenario.
Overview
SAP AG 2007, APQP - Efficient Project Management with Control Plan
Business View
SAP AG 2007, APQP - Efficient Project Management with Control Plan
Information Synchronization Solution for OEM and Supplier in SAP BP
Standard template delivered for APQP Different roles and authorizations are pre-defined A control plan is generated, and can be transferred to back-end systems OEM transparency enabled
Customers
Supplier Tier 2
Supplier Tier 1 OEMSupplier Tier 2
A business scenario for APQP project management starts by creating a project following the APQP standard. Roles and authorization should be defined for different parties. Interactive operations between the QM, PM, and engineer at the supplier side are then processed.
A practical control plan should be created during the procedure, and be seamlessly linked to the quality execution system.
The OEM should also have the possibility to check the working procedures and related documentation through a certain system.
SAP Best Practices for Automotive scenario APQP – Efficient Project Management with Control Plan shows the full project management cycle following the APQP standard. Supplier.
Information Synchronization between OEM and Supplier
SAP AG 2007, APQP - Efficient Project Management with Control Plan
Define type of APQP
Review/ Approval
Review/Approval
ReviewPre-ProductionRelease
ReviewSOP Release
1) Concept
Phase
RFQ / Businesscase
Development Plan
Regulations (Laws, Standards, Objectives)
Continuous Improvement
2) Product Design
Design FMEA
PreliminaryBill of Materials
Specification
Design collaboration
Control Plan(Prototype)
3) ProcessDesign
Process FMEA
Routing creation
Process flow diagram
Statistical processControl (SPC)
Control plan(Model)
4) Validation
Planning and production under real-life conditions
Control plan forseries production and inspection plan
Process audit
Production partapproval process
5) Product Launch
Quality Inspections during Production
Requalificationtests
Processoptimization
A guideline for APQP is included in TS16949 and QS9000, which contains the general requirements on how the supplier should handle a new product development project to meet the customer requirements by planning the product and process quality in advance.
In this scenario, the basic requirements from the APQP manual are included in a project template, for preparing plans and checklists, to ensure that Advanced Product Quality Planning is actually carried out at the supplier.
Advanced Product Quality Planning Phase Approach
SAP AG 2007, APQP - Efficient Project Management with Control Plan
Supplier
Project Manager Quality Manager Engineer
OEM
New Product Development
Request
Supplier - cProjects
APQP Project
Create Project basedOn APQP template
Resources Planning
Create Project basedOn APQP template
Project Scheduling
Q-Gate Setting
Resources Planning
Project Scheduling
Q-Gate Setting
APQPtemplate
Upload Documents
Concept Design
Maintain Task Status
Upload Documents
Copy/Maintain Checklistand confirm Status
Maintain Task Status Project Evaluation
Q-Gate:Phase Approval
Create/Download/PrintControl Plan
Export Inspection PlanTo R/3Create Collaboration
Complete Project
Copy/Maintain Checklistand confirm Status
Project Evaluation
Q-Gate:Phase Approval
Create/Download/PrintControl Plan
cFolders
APQP Project Folders
Export Inspection PlanTo R/3
Product Design
Concept Design
Design FMEABOM
Control Plan
Monitor
Product Design
Process Design
Validation
Product Launch
Design FMEA, BOM, Control Plan, Process Flow, Diagram, Process FMEA, PPAP Design
Process Design
Validation
Product Launch
Create Collaboration
Complete Project
A85 APQP - Efficient Project Management
SAP AG 2007, APQP - Efficient Project Management with Control Plan
Interaction View
SAP AG 2007, APQP - Efficient Project Management with Control Plan
Project Manager Quality Manager Engineer
Create Project base on APQP template
Project Resources Planning
Project Scheduling
Q-Gate Setting
Upload document to project
Maintain Task Status
Copy Checklist from template, maintain checklist and confirm
status
Project Evaluation
Q-Gate: Phase Approval
Download and Print Control Plan
Generate Object (Export Inspection Plan to R/3)
Create Collaboration
Complete Project
Create Control Plan
cFolders
A85 APQP - Efficient Project Management: Process Flow
SAP AG 2007, APQP - Efficient Project Management with Control Plan
Business Benefits Supplier Business Benefits
Increases the efficiency of the development by involving customers and external business partners in the development process, by accessing all objects directly from within the project
Standardizes the development process by using templates
Web-based access increases the speed of information exchange with internal and external partners
All phases of development projects are supported from concept through to planning and execution to the closing of a project
Create Project base on APQP template
Project Scheduling
Q-Gate Setting
Upload Document to Project
Maintain Task Status
Project Resources Planning
Copy Checklist from template, maintain checklist and confirm status
Step Description:
An APQP Project is created based on the standard template
Resources for the project are planned - roles and authorizations are defined and assigned
Project scheduling
A Q-Gate is set for the Concept Design phase
Standard documents are uploaded into the c-Project system for the project
Status of the template documents are checked and confirmed
A85 APQP - Efficient Project Management: Process Steps 1/3
SAP AG 2007, APQP - Efficient Project Management with Control Plan
Business Benefits Supplier Business Benefits
Better decision support
Fulfillment of requirements such as QS9000/VDA6.1
The scenario shows how the supplier can easily create a control plan via the tool provided by SAP cProjects
Project Evaluation
Q-Gate: Phase Approval
Create Control Plan
Download and Print Control Plan
Generate Object (Export Inspection Plan to R/3)
Step Description:
Project Evaluation is done by both the project manager and quality manager
Q-Gate is met – project manager creates the approval
Approval is granted by the quality manager
Product design phase is released for execution
Control plan is created by the engineer
The control plan is downloaded as a pdf file
The control plan is transferred to the R/3 system
A85 APQP - Efficient Project Management: Process Steps 2/3
SAP AG 2007, APQP - Efficient Project Management with Control Plan
Business Benefits Supplier Business Benefits
Full integration between project, documents and cFolders enables direct access to all project-related documents
Integration of control plan and PLM backend system help the supplier raise the project management efficiency as well as quality management in future production.
Complete Project
Generate and Maintain Inspection Plan in R/3
Create Collaboration
Step Description:
An inspection plan is generated automatically in the R/3 system
Project manager approve the phase
Collaboration is created – files during the project execution are transferred to the cFolder’s system
Project complete
A85 APQP - Efficient Project Management: Process Steps 3/3
SAP AG 2007, APQP - Efficient Project Management with Control Plan
Suppliers & Partners
Customers & Channels
Engineering Procurement Manufacturing Sales & Distribution Customer Service
Time-to-Market
New Product Development and Introduction
Life-cycle Data Management
Supplier Collaboration
Strategic Sourcing
Operational Procurement and Inbound Logistics
Build-to-Order
Supply-to-line
Manufacturing
Enterprise Asset Management
Sales & Marketing
Brand and Customer Management
Vehicle Lifecycle Management
Vehicle Planning & Forecasting
Order-to-Delivery
Customer Service
Warranty Management
Interaction Center
Service Parts Planning
Service Parts Execution
Enterprise Management & SupportAnalytics
Financials
Human Capital Management
Corporate Services
Operations Support
Automotive - OEM - Solution Map
SAP AG 2007, APQP - Efficient Project Management with Control Plan
Suppliers & Partners
Customer & Channels
Engineering Procurement Manufacturing Sales & Distribution Customer Service
OEM Relationship Management
Collaborative Engineering
Key Account Management
Time-to-Market
New Product Development and Introduction
Life-cycle Data Management
Supplier Collaboration
Strategic Sourcing
Operational Procurement and Inbound Logistics
Make-to-Order/Make-to-Stock
Supply-to-line
Outbound Logistics
Enterprise Asset Management
Manufacturing
Sales Order Management
Demand and Order Scheduling
Order Execution and Receipt Settlement
Customer Service
Warranty Management
Service Parts Planning
Service Parts Execution
Enterprise Management & SupportAnalytics
Financials
Human Capital Management
Corporate Services
Operations Support
Automotive - Supplier - Solution Map
SAP AG 2007, APQP - Efficient Project Management with Control Plan
Technical View
SAP AG 2007, APQP - Efficient Project Management with Control Plan
Key Functions of Efficient Project Management
c-Project is used to control the project, especially the pre-BOM phase.
Q-Gate set with complex authorization.
The control plan created in c-Project can be downloaded to a pdf file.
The control plan can be transferred to R/3 system (inspection plan).
cFolders is linked with the cProjects to ensure transparency for the OEM.
A85 APQP – Efficient Project Management: Key Functions
SAP AG 2007, APQP - Efficient Project Management with Control Plan
cProjects is used to control the project, especially the pre-BOM phase
The template is pre-defined in SAP Best Practices for Automotive
Project Template in c-Project
SAP AG 2007, APQP - Efficient Project Management with Control Plan
Control Plan created in cProjects can be downloaded as a pdf file
Control Plan created in cProjects can be transferred to the R/3 system
An Inspection Plan in the R/3 system can be automatically generated based on the Control Plan
Control Plan in pdf Format
SAP AG 2007, APQP - Efficient Project Management with Control Plan
cFolders is linked with cProjects
Related information during the project can be published to the cFolders
The OEM has the possibility to monitor the project remotely
cFolders Linked to the cProjects