ARCO ANDI Wayne PIB Installation and Start Up Guide

39
ARCO ANDI Wayne PIB Installation & Start Up Guide ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Copyright © 2009 By Allied Electronics, Inc. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Rev. September 4, 2009 Page I ALLIED ELECTRONICS, INC STATION SITE CONTROLLER (SSC) Installation and Start Up Guide ALLIED ELECTRONICS, INC 2210 FARRAGUT AVENUE BRISTOL, PA 19007-0624 PHONE: 215.785.6200 FAX: 215.785.0230 COPYRIGHT © 2009 BY ALLIED ELECTRONICS, INC. ARCO / ANDI to Wayne PIB

Transcript of ARCO ANDI Wayne PIB Installation and Start Up Guide

Page 1: ARCO ANDI Wayne PIB Installation and Start Up Guide

ARCO • ANDI • Wayne PIB Installation & Start Up Guide

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Copyright © 2009 By Allied Electronics, Inc. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Rev. September 4, 2009 Page I

ALLIED ELECTRONICS, INC

STATION SITE CONTROLLER (SSC)

Installation and Start Up Guide

ALLIED ELECTRONICS, INC 2210 FARRAGUT AVENUE BRISTOL, PA 19007-0624

PHONE: 215.785.6200 FAX: 215.785.0230

COPYRIGHT © 2009 BY ALLIED ELECTRONICS, INC.

ARCO / ANDI

to Wayne PIB

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ARCO • ANDI • Wayne PIB Installation & Start Up Guide

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Copyright © 2009 By Allied Electronics, Inc. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Rev. September 4, 2009 Page II

Table of Contents

1. General Information......................................................................................................1-1

1.1 Installation Environment .............................................................................................1-1

1.2 Wiring .........................................................................................................................1-1 1.2.1 Field Wiring .........................................................................................................1-1 1.2.2 Internal Wiring .....................................................................................................1-1

1.2.2.1 Introduction ..................................................................................................1-1 1.2.2.2 Planning.......................................................................................................1-1 1.2.2.3 Execution .....................................................................................................1-2 1.2.2.4 Testing .........................................................................................................1-2

1.3 Power and Data line protection ..................................................................................1-3

1.1. Warranty ...................................................................................................................1-3

1.2. FCC Warning ............................................................................................................1-3

1.3. Overview...................................................................................................................1-4

2. Installation Information ................................................................................................2-1

2.1. Procedures................................................................................................................2-1

2.2. Configuration Diagrams ............................................................................................2-2 2.2.1. SSC to Wayne PIB with the Schlumberger/Tokheim PIC...................................2-2 2.2.2. SSC to Wayne PIB with the Helix PIC................................................................2-3

2.3. Cable Pin Assignments .............................................................................................2-4 2.3.1. POS Communication Cables..............................................................................2-4 2.3.2. Wayne PIB/Electronic Central ............................................................................2-5 2.3.3. Wayne CAT........................................................................................................2-5 2.3.4. Schlumberger/Tokheim PIC via the (SAM/SSM)................................................2-6 2.3.5. Helix PIC via the Allied Isolation Box..................................................................2-7

2.3.5.1. SSC/Helix to the Allied Isolation Box ..........................................................2-7 2.3.1. Tank Gauge Cable .............................................................................................2-8

2.3.1.1. Red Jacket ST ............................................................................................2-8 2.3.1.2. Omntec OEL8000 II ....................................................................................2-9 2.3.1.3. OPW EECO ................................................................................................2-9 2.3.1.4. Incon Tank Sentinel ....................................................................................2-9

2.3.2. Car Wash Communication ...............................................................................2-10 2.3.2.1. Ryko Code A Wash III and Kesseltronics Standard ..................................2-10 2.3.2.2. Ryko Code A Wash IV (Serial number less than 166600), Unitec POS 4000 and Portal Ti ....................................................................................................2-10 2.3.2.3. Ryko Code A Wash IV (Serial number “166600” or greater”)....................2-11 2.3.2.4. Unitec Enterlink.........................................................................................2-11 2.3.2.5. PDQ..........................................................................................................2-11 2.3.2.6. Kesseltronics Advanced dual bay via the MUX PAP isolator box .............2-12

2.3.3. Fuel Price Sign Communication .......................................................................2-13 2.3.3.1. Daktronics Price Sign................................................................................2-13

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ARCO • ANDI • Wayne PIB Installation & Start Up Guide

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Copyright © 2009 By Allied Electronics, Inc. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Rev. September 4, 2009 Page III

2.3.3.2. PWM Price Sign........................................................................................2-13

3. Programming ................................................................................................................3-1

3.1. Wayne Addressing....................................................................................................3-1 3.1.1. Wayne CAT Interface Board ..............................................................................3-1 3.1.2. Wayne Dispensers and CATs ............................................................................3-1 3.1.3. Wayne “Vista” Dispensers..................................................................................3-2

3.1.3.1. Wayne “Vista” Blending Dispensers............................................................3-2 3.1.3.2. Wayne Blending Quick Reference Guide....................................................3-7

3.2. PIC Addressing (Payment Island Cashier)................................................................3-8 3.2.1. Schlumberger/Tokheim PIC ...............................................................................3-8

3.2.1.1. Schlum/Tok Access/Security Module (SAM/SSM) for Debit .......................3-8 3.2.2. Helix PIC ............................................................................................................3-9

3.3. SSC Parameters Values and Options.......................................................................3-9

3.4. Keypads..................................................................................................................3-10 3.4.1. Wayne..............................................................................................................3-10 3.4.2. Schlumberger PIC............................................................................................3-16

3.5. Peripheral Devices..................................................................................................3-17 3.5.1. Tank Gauge Systems.......................................................................................3-17 3.5.2. Car Wash Controllers.......................................................................................3-18 3.5.3. Fuel Price Signs ...............................................................................................3-19

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ARCO • ANDI • Wayne PIB Installation & Start Up Guide

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Copyright © 2009 By Allied Electronics, Inc. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Rev. September 4, 2009 Page 1-1

1. General Information

1.1 Installation Environment

1. The Allied Electronics ANDI Controller operates on 115 VAC @60Hz, 36 Watts. The ANDI controller is supplied with approximately 8 feet of 115 VAC power cord, and should be connected to an approved isolated ground receptacle on its own dedicated circuit. The ANDI must be installed in a temperature controlled environment (between 320 F and 1000 F).

2. The controller must be installed in accordance with the National Electrical Code

(NFPA 70), the Automotive and Marine Service Station Code (NFPA 30A), and all state and local electrical codes.

3. The controller must be installed indoors, above the Class 1, Division 2

Hazardous location. 4. The controller is designed for use with peripheral devices which are UL Listed.

1.2 Wiring

1.2.1 Field Wiring

All field wiring (that is, all wiring connected directly to dispensing devices) should be oil and gas resistant, as required by Paragraph 501-13 of the NEC, and should be sealed in accordance with Article 500 of the NEC.

1.2.2 Internal Wiring

1.2.2.1 Introduction

a. The purpose of this section is to provide a list of installation practices that we feel are crucial to ensure error-free communications.

b. All cabling must comply with Local, State, and Federal building codes. c. Data connections between the Forecourt Controller (SSC or NeXGen) are to be

made with CAT-5 Cable compliant with TIA/EIA-568-B or better. d. Proper cable installation techniques go a long way to preventing data loss.

1.2.2.2 Planning

a. Pull cables in continuous runs. b. Do not splice any communications cables. c. Separate all cables from fluorescent lighting ballasts and neon sign transformers by at

least 4 feet. d. Separate all cables from electrical supply conductors by at least 2 feet. e. Provide extra wire for service loops at the termination points but do not leave more than

is required.

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ARCO • ANDI • Wayne PIB Installation & Start Up Guide

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Copyright © 2009 By Allied Electronics, Inc. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Rev. September 4, 2009 Page 1-2

1.2.2.3 Execution

a. Maintain the natural twist of the cable. i. The cables have four pairs of twisted wires that can very easily lose their ability

to reject electromagnetic interference when unraveled. ii. Pay-out cable from spools so that the spool rotates.

b. Avoid kinking and over-stressing the cable. i. Kinks not only pick up interference, but can cause the jacket to chafe and internal

conductors to break. ii. Never exert more than 25 pounds of tension when pulling a communications

cable. c. Provide a generous bend radius whenever the cable turns a corner.

i. Never bend the cable more than 90 degrees. ii. Limit the bend to a 3 inch radius. iii. Use a 1 pound coffee can as a guide.

d. Support all cabling in both horizontal and vertical planes. i. Unsupported horizontal cable runs, especially above drop ceilings, are

problematic. ii. In the event that cable trays are not available, the cabling can be secured with

zip-ties, hook clips, J-hooks, or plastic coated staples provided they are spaced no greater than 2’ apart.

iii. Do not use utility piping or drop ceiling grid-work to secure or support communications cables.

e. Protect the cable from mechanical damage and install appropriate fire blocking whenever cables pass through floors or walls.

f. Install carefully all zip-ties ensuring that they do not bite into the cable through excessive force.

g. Label both ends of all cables. h. Use the proper punch down tool and ensure it is set properly.

i. Remove as little of the jacket as possible. ii. Untwist the conductors as little as possible.

1.2.2.4 Testing

a. Inspect thoroughly all cables for damage after they are pulled and before they are bundled or otherwise secured.

b. Perform a continuity test of all pairs.

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ARCO • ANDI • Wayne PIB Installation & Start Up Guide

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Copyright © 2009 By Allied Electronics, Inc. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Rev. September 4, 2009 Page 1-3

1.3 Power and Data line protection

Allied Electronics recommends that the controller be installed with the appropriate power and data line protection devices in order to protect against power surges, transients, low voltage (brown outs), and lightning. Note: Due to the magnitude of power that’s contained within a lightning strike it’s impossible to totally eliminate the possibility of damage, but we feel with the introduction of high quality protection devices the incidence of failure can be greatly reduced.

1.1. Warranty

The SSC has a one year parts warranty only, from date of installation, which can either be phoned in or submitted using the warranty/registration card enclosed in every SSC. If the start up information is not registered with our office within thirty (30) days of installation, warranty will begin from the date of shipment. Allied will warrant all parts against defects but not against physical damage or improper installation. All parts being returned "under warranty" must be accompanied with a Allied RMA number. When calling Allied for RMA numbers for SSC main boards, you will be asked for the main board serial number, located on the upper left hand corner inside box, and a description of the problem.

1.2. FCC Warning

This equipment generates, uses, and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual, may cause interference to radio communications. It has been tested and found to comply with the limits for a Class "A" computing device pursuant to Subpart B of Part 15 of the FCC Rules, which are designed to provide reasonable protection against such interference when operated in a commercial environment. Operation of this equipment in a residential area is likely to cause interference, in which case the user, at his own expense, will be required to take whatever measures may be required to correct the interference. Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment.

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ARCO • ANDI • Wayne PIB Installation & Start Up Guide

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Copyright © 2009 By Allied Electronics, Inc. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Rev. September 4, 2009 Page 1-4

1.3. Overview

The SSC interfaces to the following devices: See the “Technical Tips” section for dispenser models that are supported. Wayne Dispensers & CATs

1. Wayne Dispensers via a 7-wire Fully Populated RS-232 communication board connected to the Wayne PIB which is located in the Electronic Central. 2. Wayne CATs, Graphic displays, Debit MSM modules and Cash acceptors via an

RS-485 interface board connected to either a J-Box or the CAT IF board.

Schlumberger/Tokheim Dispensers and PIC (Payment Island Cashier) 1. Schlumberger PIC via a fully populated RS232 board connected to the SAM/SSM

(Schlumberger Security Module).

Point - Of - Sale (POS) ARCO PC Based Point -Of -Sale Computer via a fully populated RS-232 board.

Helix PIC (Payment Island Cashier) Helix PIC via a 4-channel RS-485 interface board that is connected to the Allied Isolation box or can be hard wired directly to the individual CATs via a junction box.

Tank gauge 1. Veeder Root TLS 250, 350 & 350R or equivalent tank gauge system via a fully

populated RS-232 board. 2. Any Tank Gauge system that uses the Veeder Root protocol.

Car Wash

1. Ryko III, Ryko IV, Unitec POS 4000, Unitec/Enterlink, Unitec Portal Ti, Unitec Smart Terminal, PDQ and Kesseltronics Car Wash controllers via a fully populated RS-232 board.

1. All Ryko compatible controllers

Fuel Price Sign

1. Daktronics and the PWM Price signs via a fully populated RS-232 board.

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ARCO • ANDI • Wayne PIB Installation & Start Up Guide

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Copyright © 2009 By Allied Electronics, Inc. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Rev. September 4, 2009 Page 2-1

2. Installation Information

2.1. Procedures

1. Hardware Installation a. Mount SSC unit onto wall. b. Route and connect all communication cables as labeled. Refer to “Configuration Diagrams” section. c. Apply AC power to unit. The SSC software will first initialize the hardware and then run some internal diagnostics before starting the application program. To indicate that the software is active, the SSC will display the following: d. The prompt will display, [SSC System Reset] [Initializing ...] SSC will next show the following on the display for several seconds. [Software Version] [SSC Warm Start ] SSC will then show the following on the display when ready. [Software Version] [ Date & Time ] If you have these prompts, then proceed to next step, if not refer to the “Power-Up Diagnostics” of the Technical Tips section. 2. Programming steps a. Program the dispensers*. b. Program the SSC via the POS**. Note* - Dispenser programming is not within the scope of this manual. Note** - It is not within the scope of this manual to supply complete step-by-step programming of the POS.

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ARCO • ANDI • Wayne PIB Installation & Start Up Guide

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Copyright © 2009 By Allied Electronics, Inc. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Rev. September 4, 2009 Page 2-2

2.2. Configuration Diagrams

2.2.1. SSC to Wayne PIB with the Schlumberger/Tokheim PIC

Station Site

Controller

CH15

CH16

CH7

CH8

CH1

CH2

CH3

CH4

CH5

CH6

CH9

CH10

CH11

CH12

CH13

CH14

CAT/Cash 1 to 24

Wayne 1 to 24 F.P.

Wayne / PIBElec,Central

POS # 1

POS # 2

POS # 3

POS # 4 Sch/Tok

PIC/SAM

MSM “Debit”

J-Box or CAT IF

POS #7

POS #6

POS #5

Communication Boards CH1 (POS) ..............................................399-1610-F (RS-232 Fully Populated board) CH2 (POS) “Optional”..............................399-1610-F (RS-232 Fully Populated board) CH3 (POS) “Optional”..............................399-1610-F (RS-232 Fully Populated board) CH4 (POS) “Optional”..............................399-1610-F (RS-232 Fully Populated board) CH5 (Dispenser)......................................399-1610-F (RS-232 Fully Populated board) CH7 (CATs) “Optional” ............……….…499-3710 (RS-485 board) CH9 (POS) “Optional”..............................399-1610-F (RS-232 Fully Populated board) CH10 (POS) “Optional”............................399-1610-F (RS-232 Fully Populated board) CH11 (POS) “Optional”............................399-1610-F (RS-232 Fully Populated board) CH12 (Schl/Tokheim PIC) …………...….399-1610-F (RS-232 Fully Populated board)

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ARCO • ANDI • Wayne PIB Installation & Start Up Guide

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Copyright © 2009 By Allied Electronics, Inc. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Rev. September 4, 2009 Page 2-3

2.2.2. SSC to Wayne PIB with the Helix PIC

Station Site

Controller

CH15

CH16

CH7

CH8

CH1

CH2

CH3

CH4

CH5

CH6

CH9

CH10

CH11

CH12

CH13

CH14

CAT/Cash 1 to 24

Wayne 1 to 24 F.P.

Wayne / PIBElec,Central

POS # 1

POS # 2

POS # 3

POS # 4 AEIB

Helix PIC

MSM “Debit”

J-Box or CAT IF

POS #7

POS #6

POS #5

Communication Boards CH1 (POS) ............................ ......................399-1610-F (RS-232 Fully Populated board) CH2 (POS) “Optional” ........... ......................399-1610-F (RS-232 Fully Populated board) CH3 (POS) “Optional” ........... ......................399-1610-F (RS-232 Fully Populated board) CH4 (POS) “Optional” ........... ......................399-1610-F (RS-232 Fully Populated board) CH5 (Dispenser) ................... ......................399-1610-F (RS-232 Fully Populated board) CH7 (CATs) “Optional” ......... .......……….…499-3710 (RS-485 board) CH9 (POS) “Optional” ........... ......................399-1610-F (RS-232 Fully Populated board) CH10 (POS) “Optional” ......... ......................399-1610-F (RS-232 Fully Populated board) CH11(POS) “Optional” .......... .......………....399-1610-F (RS-232 Fully Populated board) CH12 (Allied Isolation Box/Helix PIC)………499-4710 (4 channel RS485 board)

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ARCO • ANDI • Wayne PIB Installation & Start Up Guide

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Copyright © 2009 By Allied Electronics, Inc. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Rev. September 4, 2009 Page 2-4

2.3. Cable Pin Assignments

2.3.1. POS Communication Cables

The SSC supports up to 7 POSs. The POS is a PC Based computer, which runs the Point-Of-Sale software. The serial port on the POS can be either a DB-25 or a DB-9 connector. Note: The following cable configuration is being provided as an installation guide. Allied does not supply the POS cables with the ARCO ANDI/POS box.

SSC (CH1 - CH4 & CH9 - CH12) RJ45 adapter to POS (Serial Port, DB25) (Part #HT9325-ADP)

SSC

DB25 Female Pins

RJ45 Adapter

Pins

CAT 5 Cable

(T568B Spec.)

RJ45 Adapter

Pins

POS DB25 Female

Pins

TXD 2 (Blk) 3 -------------- Wht/Grn -------------- 3 (Blk) 3 RXD RXD 3 (Wht) 8 -------------- Brown -------------- 8 (Wht) 2 TXD RTS 4 (Grn) 5 -------------- Wht/Blu -------------- 5 (Grn) 5 CTS CTS 5 (Red) 4 -------------- Blue -------------- 4 (Red) 4 RTS DSR 6 (Brn) 7 -------------- Wht/Brn -------------- 7 (Brn) 11 N/C

20 DTR GND 7 (Blu) 1 -------------- Wht/Org -------------- 1 (Blu) 7 GND DTR 11 (Org) 2 -------------- Orange -------------- 2 (Org) 6 DSR N/C 20

SSC (CH1 - CH4 & CH9 - CH12) RJ45 adapter to POS (Serial Port, DB9)

(Part #HT9359-ADP)

SSC DB25 Female

Pins

RJ45 Adapter

Pins

CAT 5 Cable

(T568B Spec.)

RJ45 Adapter

Pins

POS DB9 Female

Pins

TXD 2 (Blk) 3 -------------- Wht/Grn -------------- 3 (Blk) 2 RXD RXD 3 (Wht) 8 -------------- Brown -------------- 8 (Wht) 3 TXD RTS 4 (Red) 4 -------------- Blue -------------- 4 (Red) 8 CTS CTS 5 (Grn) 5 -------------- Wht/Blu -------------- 5 (Grn) 7 RTS DSR 6 (Brn) 7 -------------- Wht/Brn -------------- 7 (Brn) 4 DTR GND 7 (Blu) 1 -------------- Wht/Org -------------- 1 (Blu) 5 GND DTR 11 (Org) 2 -------------- Orange -------------- 2 (Org) 6 DSR

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ARCO • ANDI • Wayne PIB Installation & Start Up Guide

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Copyright © 2009 By Allied Electronics, Inc. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Rev. September 4, 2009 Page 2-5

2.3.2. Wayne PIB/Electronic Central

The SSC uses a Fully Populated RS232 communication board in Channel 5 to interface to the Wayne PIB/dispensers. Up to 24 fueling positions may be connected. Channel 5 must have a 7-wire custom cable which terminates in a female DB-25 connector.

SSC (CH5) RJ45 adapter to the Wayne PIB (Part #HT9339-ADP)

SSC

DB25 Female Pins

RJ45 Adapter

Pins

CAT 5 Cable

(T568B Spec.)

RJ45 Adapter

Pins

Wayne/PIB DB25 Female

Pins

TXD 2 (Blk) 3 -------------- Wht/Grn -------------- 3 (Blk) 3 RXD RXD 3 (Wht) 8 -------------- Brown -------------- 8 (Wht) 2 TXD RTS 4 (Red) 4 -------------- Blue -------------- 4 (Red) 5 CTS CTS 5 (Grn) 5 -------------- Wht/Blu -------------- 5 (Grn) 4 RTS DSR 6 (Org) 2 -------------- Orange -------------- 2 (Org) 11 DTR N/C 8 20 N/C GND 7 (Brn) 7 -------------- Wht/Brn -------------- 7 (Brn) 7 GND DTR 11 (Blu) 1 -------------- Wht/Org -------------- 1 (Blu) 8 DCD N/C 20 6 N/C

2.3.3. Wayne CAT

Up to 24 Wayne CATs may be connected to the SSC at Channel 7.

SSC (CH7) RJ45 adapter to the Wayne CAT via a junction box (Part #HT9399-ADP)

SSC

DB25 Female Pins

RJ45 Adapter

Pins

CAT 5 Cable

(T568B Spec.)

RJ45 Modular Jack

Pins

4” x 4” J-box

Hard wired

+ 2 (Red) 4 -------------- Blue -------------- 4 (Red) RS-485 + - 3 (Blk) 3 -------------- Wht/Grn -------------- 3 (Blk) RS-485 -

Note: a #18 awg 2 conductor shielded cable rated at 600 volts oil and gas resistant must be used for cat communication, Allied part #28218 or equivalent. Caution: The CAT cable cannot be installed in the same conduit as the intercom cable or high voltage lines. Serious damage to the CAT and or the SSC may result if the cable is not installed properly.

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ARCO • ANDI • Wayne PIB Installation & Start Up Guide

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Copyright © 2009 By Allied Electronics, Inc. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Rev. September 4, 2009 Page 2-6

2.3.4. Schlumberger/Tokheim PIC via the (SAM/SSM)

The SSC uses channel 12 to interface to the SAM/SSM. The SSM (Schlumberger Security Module) is required for the Payment Island Cashier (PIC) systems with debit and cash acceptor support. Port 2 on the SAM/SSM has a Female DB-9 connector, which is to be connected to Channel 12 of the SSC. The cable pinouts are as follows:

SSC (CH12) RJ45 adapter to the SAM / SSM (Part #HT9347-ADP)

SSC

DB25 Female Pins

RJ45 Adapter

Pins

CAT 5 Cable

(T568B Spec.)

RJ45 Adapter

Pins

SAM / SSM DB9 Female

Pins

TXD 2 (Wht) 8 -------------- Brown -------------- 8 (Wht) 3 RXD RXD 3 (Red) 4 -------------- Blue -------------- 4 (Red) 2 TXD GND 7 (Blk) 3 -------------- Wht/Grn -------------- 3 (Blk) 7 GND

4 5 6 11

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ARCO • ANDI • Wayne PIB Installation & Start Up Guide

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Copyright © 2009 By Allied Electronics, Inc. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Rev. September 4, 2009 Page 2-7

2.3.5. Helix PIC via the Allied Isolation Box

The SSC uses a 4-channel RS485 board to communicate to the Helix Pics. Up to 8 PICS (see note below) may be connected to channel 12 of the SSC. Channel 12 must be connected to J1 of the Allied Isolation box. Note: Up to 8 PICs may be connected to the SSC at channel 12

SSC (CH12) Helix RJ45 adapter set to the Allied Isolation box (Part #HT9392-ADP)

SSC

DB25 Female Pins

RJ45 Adapter

Pins

CAT 5 Cable

(T568B Spec.)

Allied CAT

Isolation Box

2 (Blu) 1 -------------- Wht/Org -------------- 1 RT1 + 3 (Org) 2 -------------- Orange -------------- 2 RT1 - 6 (Blk) 3 -------------- Wht/Grn -------------- 3 RT2 + 7 (Yel) 6 -------------- Green -------------- 6 RT2 - 8 (Grn) 5 -------------- Wht/Blu -------------- 5 RT3 + 9 (Red) 4 -------------- Blue -------------- 4 RT3 - 10 (Brn) 7 -------------- Wht/Brn -------------- 7 RT4 + 11 (Wht) 8 -------------- Brown -------------- 8 RT4 -

2.3.5.1. SSC/Helix to the Allied Isolation Box

Up to 8 HELIX/PICS may be connected to the Allied Isolation Box

SSC/Helix (CH7) To Allied Isolation box

SSC/Helix Allied DB25 Female Isolation box

Pins 1 -------------------- Shield -------------------- Drain 2 -------------------- Red -------------------- Data wire + 3 -------------------- Black -------------------- Data wire -

Note: The SSC/Helix can communicate with dual or single sided Helix PICS. Caution: The Helix cable cannot be installed in the same conduit as the intercom cable or high voltage lines. Serious damage to the Helix and or the SSC may result if the cable is not installed properly.

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ARCO • ANDI • Wayne PIB Installation & Start Up Guide

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Copyright © 2009 By Allied Electronics, Inc. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Rev. September 4, 2009 Page 2-8

2.3.1. Tank Gauge Cable

The SSC uses Channel 13 to interface to the Veeder-Root or Equivalent tank gauge systems. Configure the tank gauge communication parameters as follows: Baud Rate: 9600 Parity: Odd Stop Bits: 1 Data Bits: 7 On a TLS-250, the communication parameters are set using a rotary switch and DIP switches, (please refer to the TLS 250 manual). On a TLS-350, the communication parameters are programmed via the TLS keyboard (please refer to TLS 350/350R manual).

SSC (CH13) RJ45 adapter to the VR TLS

(Part #HT9338-ADP)

SSC DB25 Female

Pins

RJ45 Adapter

Pins

CAT 5 Cable

(T568B Spec.)

RJ45 Adapter

Pins

TLS DB25 Male

Pins

TXD 2 (Blk) 3 -------------- Wht/Grn -------------- 3 (Blk) 3 RXD RXD 3 (Wht) 8 -------------- Brown -------------- 8 (Wht) 2 TXD RTS 4 CTS 5 DSR 6 DTR 11 GND 7 (Red) 4 -------------- Blue -------------- 4 (Red) 7 GND

2.3.1.1. Red Jacket ST

SSC (CH13) RJ45 adapter to the Red Jacket “ST” tank gauge

SSC DB25 Female

Pins

RJ45 Adapter

Pins

CAT 5 Cable

(T568B Spec.)

RJ45 Modular Jack

Pins

Red Jacket DB9 Female

Pins

TXD 2 (Blk) 3 -------------- Wht/Grn -------------- 3 (Blk) 2 RXD RXD 3 (Wht) 8 -------------- Brown -------------- 8 (Wht) 3 TXD CTS 5 (Grn) 5 -------------- Wht/Blu -------------- 5 (Grn) 7 RTS GND 7 (Red) 4 -------------- Blue -------------- 4 (Red) 5 GND

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ARCO • ANDI • Wayne PIB Installation & Start Up Guide

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Copyright © 2009 By Allied Electronics, Inc. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Rev. September 4, 2009 Page 2-9

2.3.1.2. Omntec OEL8000 II

SSC (CH13) RJ45 adapter to the OMNTEC Model OEL8000 II Tank / Leak detection system

SSC

DB25 Female Pins

RJ45 Adapter

Pins

CAT 5 Cable

(T568B Spec.)

RJ45 Modular Jack

Pins

OMNTEC DB9 Female

Pins

TXD 2 (Blk) 3 -------------- Wht/Grn -------------- 3 (Blk) 3 RXD RXD 3 (Wht) 8 -------------- Brown -------------- 8 (Wht) 2 TXD GND 7 (Red) 4 -------------- Blue -------------- 4 (Red) 5 GND

2.3.1.3. OPW EECO

SSC (CH13) RJ45 adapter set to the OPW EECO #1500, 2000, 3000 (Part #HT9396-ADP)

SSC DB25 Female

Pins

RJ45 Adapter

Pins

CAT 5 Cable

(T568B Spec.)

RJ45 Modular Jack

Pins

EECO DB9 Male

Pins

TXD 2 (Org) 2 -------------- Orange -------------- 2 (Org) 2 RXD RXD 3 (Blk) 3 -------------- Wht/Grn -------------- 3 (Blk) 3 TXD RTS 4 CTS 5

GND 7 (Grn) 5 -------------- Wht/Brn -------------- 5 (Grn) 5 TXD DSR 6 DTR 11

7 RTS 8 CTS

2.3.1.4. Incon Tank Sentinel

SSC (CH13) RJ45 adapter set to the Incon Tank Sentinel (Part #HT9389-ADP)

SSC DB25 Female

Pins

RJ45 Adapter

Pins

CAT 5 Cable

(T568B Spec.)

RJ45 Modular Jack

Pins

Incon/Comm 2 DB9 Female

Pins

TXD 2 (Org) 2 -------------- Orange -------------- 2 (Org) 2 RXD RXD 3 (Blk) 3 -------------- Wht/Grn -------------- 3 (Blk) 3 TXD RTS 4 CTS 5

1 DCD 4 DTR

GND 7 (Grn) 5 -------------- Wht/Brn -------------- 5 (Grn) 5 Gnd DSR 6 DTR 11

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ARCO • ANDI • Wayne PIB Installation & Start Up Guide

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Copyright © 2009 By Allied Electronics, Inc. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Rev. September 4, 2009 Page 2-10

2.3.2. Car Wash Communication

The SSC uses channel 14 to interface to the car wash controller. The following car wash controllers are supported. 2.3.2.1. Ryko Code A Wash III and Kesseltronics Standard

SSC (CH14) RJ45 adapter to the Ryko Code-A-Wash III and Kesseltronics Standard (Part #HT9348-ADP)

SSC

DB25 Female Pins

RJ45 Adapter

Pins

CAT 5 Cable

(T568B Spec.)

RJ45 Modular Jack

Pins

Car Wash DB9 Male

Pins

TXD 2 (Wht) 8 -------------- Brown -------------- 8 (Wht) 8 RXD RXD 3 (Red) 4 -------------- Blue -------------- 4 (Red) 9 TXD RTS 4 CTS 5

DSR 6 DTR 11

1 4 CTS

GND 7 (Blk) 3 -------------- Wht/Grn -------------- 3 (Blk) 7 Gnd

2.3.2.2. Ryko Code A Wash IV (Serial number less than 166600), Unitec POS 4000 and Portal Ti

SSC (CH14) RJ45 adapter to the Ryko Code A Wash IV (Serial number less than 166600), Unitec POS 4000 and Portal Ti

(Part #HT9344-ADP)

SSC DB25 Female

Pins

RJ45 Adapter

Pins

CAT 5 Cable

(T568B Spec.)

RJ45 Adapter

Pins

Car Wash DB9 Female

Pins

TXD 2 (Blk) 3 -------------- Wht/Grn -------------- 3 (Blk) 2 RXD RXD 3 (Wht) 8 -------------- Brown -------------- 8 (Wht) 3 TXD RTS 4 (Grn) 5 -------------- Wht/Blu -------------- 5 (Grn) 8 CTS CTS 5 (Red) 4 -------------- Blue -------------- 4 (Red) 7 RTS GND 7 (Brn) 7 -------------- Wht/Brn -------------- 7 (Brn) 5 GND DSR 6 (Org) 2 -------------- Orange -------------- 2 (Org) 4 DTR DTR 11 (Blu) 1 -------------- Wht/Org -------------- 1 (Blu) 6 DSR

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ARCO • ANDI • Wayne PIB Installation & Start Up Guide

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Copyright © 2009 By Allied Electronics, Inc. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Rev. September 4, 2009 Page 2-11

2.3.2.3. Ryko Code A Wash IV (Serial number “166600” or greater”)

SSC (CH14) RJ45 adapter to the Ryko Code A Wash IV (S/N 166600 or greater) (Part #HT9352-ADP)

SSC

DB25 Female Pins

RJ45 Adapter

Pins

CAT 5 Cable

(T568B Spec.)

RJ45 Modular Jack

Pins

Car Wash DB9 Female

Pins

TXD 2 (Blk) 3 -------------- Wht/Grn -------------- 3 (Blk) 2 RXD RXD 3 (Wht) 8 -------------- Brown -------------- 8 (Wht) 3 TXD RTS 4 CTS 5

DSR 6 DTR 11

GND 7 (Brn) 7 -------------- Wht/Brn -------------- 7 (Brn) 5 Gnd

2.3.2.4. Unitec Enterlink

SSC (CH14) RJ45 adapter to the Unitec/Enterlink (Part #HT9352-ADP)

SSC

DB25 Female Pins

RJ45 Adapter

Pins

CAT 5 Cable

(T568B Spec.)

RJ45 Modular Jack

Pins

Enterlink DB9 Female

Pins

TXD 2 (Blk) 3 -------------- Wht/Grn -------------- 3 (Blk) 2 RXD RXD 3 (Wht) 8 -------------- Brown -------------- 8 (Wht) 3 TXD RTS 4 CTS 5

DSR 6 DTR 11

GND 7 (Brn) 7 -------------- Wht/Brn -------------- 7 (Brn) 5 Gnd

2.3.2.5.PDQ

SSC (CH14) RJ45 adapter to the PDQ (Part #HT9352-ADP)

SSC

DB25 Female Pins

RJ45 Adapter

Pins

CAT 5 Cable

(T568B Spec.)

RJ45 Modular Jack

Pins

PDQ DB9 Female

Pins

TXD 2 (Blk) 3 -------------- Wht/Grn -------------- 3 (Blk) 2 RXD RXD 3 (Wht) 8 -------------- Brown -------------- 8 (Wht) 3 TXD RTS 4 CTS 5

DSR 6 DTR 11

GND 7 (Brn) 7 -------------- Wht/Brn -------------- 7 (Brn) 5 Gnd

Page 19: ARCO ANDI Wayne PIB Installation and Start Up Guide

ARCO • ANDI • Wayne PIB Installation & Start Up Guide

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Copyright © 2009 By Allied Electronics, Inc. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Rev. September 4, 2009 Page 2-12

2.3.2.6. Kesseltronics Advanced dual bay via the MUX PAP isolator box

SSC (CH14) RJ45 adapter to the Kesseltronics “Advanced Dual bay” via MUX PAP isolator box /DB9 (Part #HT9352-ADP)

SSC

DB25 Female Pins

RJ45 Adapter

Pins

CAT 5 Cable

(T568B Spec.)

RJ45 Modular Jack

Pins

Kesseltronics ADB DB9 Female

Pins

TXD 2 (Blk) 3 -------------- Wht/Grn -------------- 3 (Blk) 2 RXD RXD 3 (Wht) 8 -------------- Brown -------------- 8 (Wht) 3 TXD RTS 4 CTS 5

DSR 6 DTR 11

GND 7 (Brn) 7 -------------- Wht/Brn -------------- 7 (Brn) 5 Gnd

SSC (CH14) RJ45 adapter to the Kesseltronics “Advanced Dual bay” via MUX PAP isolator box /RJ45 (Part #HT9406-ADP)

SSC

DB25 Female Pins

RJ45 Adapter

Pins

CAT 5 Cable

(T568B Spec.)

Kesseltronics ADB RJ45 Pins

TXD 2 (Org) 2 -------------- Orange -------------- 2 RXD RXD 3 (Blk) 3 -------------- Wht/Grn -------------- 3 TXD RTS 4 CTS 5

DSR 6 DTR 11

GND 7 (Red) 4 -------------- Blue -------------- 4 GND

Page 20: ARCO ANDI Wayne PIB Installation and Start Up Guide

ARCO • ANDI • Wayne PIB Installation & Start Up Guide

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Copyright © 2009 By Allied Electronics, Inc. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Rev. September 4, 2009 Page 2-13

2.3.3. Fuel Price Sign Communication

The SSC uses channels 9, 10, 11 or 12 and to interface to Electronic price signs. The following price signs are supported. 2.3.3.1. Daktronics Price Sign

SSC (CH9, 10 or 11) RJ45 adapter set to the Daktronics Price Sign (Part #HT9359D-ADP)

SSC

DB25 Female Pins

RJ45 Adapter

Pins

CAT 5 Cable

(T568B Spec.)

RJ45 Modular Jack

Pins

Daktronics DB9 Female

Pins

TXD 2 (Blk) 3 -------------- Wht/Grn -------------- 3 (Blk) 2 RXD RXD 3 (Wht) 8 -------------- Brown -------------- 8 (Wht) 3 TXD RTS 4 (Red) 4 -------------- Blue -------------- 4 (Red) 8 CTS CTS 5 (Grn) 5 -------------- Wht/Blu -------------- 5 (Grn) 7 RTS DSR 6 (Brn) 7 -------------- Wht/Brn -------------- 7 (Brn) 4 DTR GND 7 (Blu) 1 -------------- Wht/Org -------------- 1 (Blu) 5 GND DTR 11 (Org) 2 -------------- Orange -------------- 2 (Org) 6 DSR

2.3.3.2. PWM Price Sign

SSC (CH9, 10 or 11) RJ45 adapter set to the PWM Price Sign (Part #HT9428-ADP)

SSC

DB25 Female Pins

RJ45 Adapter

Pins

CAT 5 Cable

(T568B Spec.)

PWM RJ45

Connector

TXD 2 (Grn) 5 -------------- Wht/Blu -------------- 4 RXD RXD 3 (Blk) 3 -------------- Wht/Grn -------------- 5 TXD RTS 4 (Red) 4 -------------- Blue -------------- 2 CTS CTS 5 (Yel) 6 -------------- Green -------------- 3 RTS GND 7 (Wht) 8 -------------- Brown -------------- 1 GND DSR 6 DTR11

Page 21: ARCO ANDI Wayne PIB Installation and Start Up Guide

ARCO • ANDI • Wayne PIB Installation & Start Up Guide

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Copyright © 2009 By Allied Electronics, Inc. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Rev. September 4, 2009 Page 3-1

3. Programming

3.1. Wayne Addressing

3.1.1. Wayne CAT Interface Board

The following is a list of the jumper settings for the Wayne CAT IF board when used with the ANDI.

Jumper Position JP1, JP2, JP4 – JP6, JP10, JP11 – JP28, JP30, JP31 1 & 2 JP3, JP8, JP9, JP29 None JP7 2 & 3

3.1.2. Wayne Dispensers and CATs

Channel 5 has been designated to communicate with the Wayne dispensers via the PIB, which must be set to 1200 or 9600 baud, and can communicate with up to 24 fueling positions. The SSC uses Channel 7 to communicate with the Wayne CATs. A communication cable connects Channel 7 to a junction box for connection to the CATs. If a CAT IF board is present it is installed in the Electronic Central. In this case all of the CATs are connected to the motherboard inside of the EC. Example:

Fueling Positions CAT Fueling Position Address SSC

Channel Address SSC

Channel 1 1 CH-5 1 CH-7 2 2 CH-5 2 CH-7 3 3 CH-5 3 CH-7 4 4 CH-5 4 CH-7 5 5 CH-5 5 CH-7 6 6 CH-5 6 CH-7 7 7 CH-5 7 CH-7 8 8 CH-5 8 CH-7 9 9 CH-5 9 CH-7 10 10 CH-5 10 CH-7 11 11 CH-5 11 CH-7 12 12 CH-5 12 CH-7 13 13 CH-5 13 CH-7 14 14 CH-5 14 CH-7 15 15 CH-5 14 CH-7 16 16 CH-5 16 CH-7 17 17 CH-5 17 CH-7 18 18 CH-5 18 CH-7 19 19 CH-5 19 CH-7 20 20 CH-5 20 CH-7 21 21 CH-5 21 CH-7 22 22 CH-5 22 CH-7 23 23 CH-5 23 CH-7 24 24 CH-5 24 CH-7

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ARCO • ANDI • Wayne PIB Installation & Start Up Guide

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Copyright © 2009 By Allied Electronics, Inc. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Rev. September 4, 2009 Page 3-2

3.1.3. Wayne “Vista” Dispensers

The following parameters must be set in the Wayne “Vista” dispensers and in the 2400 console in order for the system to function correctly.

Vista Dispenser Model Option #2 (Macro) Option #51 (Blend Ratios)

V390 D1, (non-blend) 5 N/A V395 D1, (variable blend) 13 Must match mode 17 in the 2400 console V580, (variable blend) 10 Must match mode 17 in the 2400 console V580 D3, (variable blend) 11 Must match mode 17 in the 2400 console V590 Uni-hose, (fixed blend) 10 Must match mode 17 in the 2400 console V590 D1, (fixed blend) 7 Must match mode 17 in the 2400 console

2400 console Mode Sub-mode Setting

03 (FP to tank assignment) FP # Pure products, ex. (0534, 0540) 18 (Grade to position assignment) FP # POS FP config. must match mode 18 17 (Blend ratio to grade) 06 (blended product) Must match option 51 in the dispenser

3.1.3.1. Wayne “Vista” Blending Dispensers

Variable Blenders The ANDI interfaces to the following Wayne variable blenders. 580 D1 - Single hose. Multi product dispenser without diesel.

580 D3 - Single hose. Multi product dispenser without diesel. 395 - Single hose + 1. Multi product dispenser with diesel.

Fixed Blenders The ANDI interfaces to the following Wayne fixed blenders. 590 - Multi hose, multi product dispenser without diesel.

590U - Single hose, multi product dispenser without diesel. Uses the same configuration as the 580.

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ARCO • ANDI • Wayne PIB Installation & Start Up Guide

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Copyright © 2009 By Allied Electronics, Inc. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Rev. September 4, 2009 Page 3-3

Dispenser and 2400 Console Settings For the Wayne blenders to operate properly, several options must be set at the dispenser, at the Decade 2400 console and also at the POS.

1- Dispenser Macro

The dispenser options are set via a macro. Below are the proper macro settings for the variable blenders.

Model Type Macro Setting

590 7 395 13

580 D1 & 590U 10 580 D3 11

2- 2400 Console Programming

Additional programming parameters must be set via the Decade 2400 console for proper dispenser operation. a) Set Mode 18 for each fueling point. Mode 18 is the Grade to Position assignment for each fueling point. The table below summarizes proper mode setting for each type of blending dispenser.

Model Type Mode 18 Setting

590 0465000 395 1005640

580 D1 & 590U 0050604 580 D3 0056400

b) Set Mode 03 for each fueling point. Mode 03 programs the Grade assignment for each fueling point. Below summarizes the proper setting for each type of blending dispenser.

Model Type Mode 03 Setting

590 0540 395 0541

580 D1 & 590U 0540 580 D3 0540

c) Set Mode 17, sub- mode 6 (blend grade). This sets the Blend Ratio for product 6. This blend ratio must match the ratio that is set at the dispenser in option 51 and also at the POS in the Blended Fuels Ratios Menu.

Page 24: ARCO ANDI Wayne PIB Installation and Start Up Guide

ARCO • ANDI • Wayne PIB Installation & Start Up Guide

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Copyright © 2009 By Allied Electronics, Inc. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Rev. September 4, 2009 Page 3-4

POS Product to Position Mapping The following is a list of the Wayne product identification numbers: 1- Diesel 2- Not Used 3- Mid grade, Non Blended Product 4- Low grade 5- High grade 6- Blended product The POS fuel product I.D. numbers must match the Wayne product I.D. numbers. If the product I.D. numbers do not match and if there is a card reader at the dispenser the card reader will display “Blend Grade Assign ERROR”, after configuration. Once the product mapping is corrected, the dispenser card reader will display the idle prompt. The tables below list the proper fueling point “product to position” assignment for each blender type. This programming is done via the Fueling Point Configuration Menu at the POS. For proper operation the fueling point “product to position” assignment must match the configuration of mode 18 which is programmed via the Wayne Decade 2400 console. The blender type setting is not used and should be set to zero (0).

Model 590

Position Product 1 Not assigned 2 Low grade 3 Blended product 4 High grade 5 Not assigned 6 Not assigned 7 Not assigned 8 Not assigned

* The low grade and the high grade products may be switched depending on the position of the dispenser and the installation of the product lines.

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ARCO • ANDI • Wayne PIB Installation & Start Up Guide

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Copyright © 2009 By Allied Electronics, Inc. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Rev. September 4, 2009 Page 3-5

The blender type setting is not used and should be set to zero (0).

Model 395

Position Product 1 Diesel 2 Not assigned 3 Not assigned 4 High grade 5 Blended product 6 Low grade 7 Not assigned 8 Not assigned

* The low grade and the high grade products may be switched depending on the position of the dispenser and the installation of the product lines. The blender type setting is not used and should be set to zero (0).

Models 580 D1 & 590 U

Position Product 1 Not assigned 2 Not assigned 3 High grade 4 Not assigned 5 Blended product 6 Not assigned 7 Low grade 8 Not assigned

* The low grade and the high grade products may be switched depending on the position of the dispenser and the installation of the product lines.

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ARCO • ANDI • Wayne PIB Installation & Start Up Guide

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Copyright © 2009 By Allied Electronics, Inc. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Rev. September 4, 2009 Page 3-6

The blender type setting is not used and should be set to zero (0).

Model 580 D3

Position Product 1 Not assigned 2 Not assigned 3 High grade 4 Blended product 5 Low grade 6 Not assigned 7 Not assigned 8 Not assigned

* The low grade and the high grade products may be switched depending on the position of the dispenser and the installation of the product lines.

Page 27: ARCO ANDI Wayne PIB Installation and Start Up Guide

ARCO • ANDI • Wayne PIB Installation & Start Up Guide

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Copyright © 2009 By Allied Electronics, Inc. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Rev. September 4, 2009 Page 3-7

3.1.3.2. Wayne Blending Quick Reference Guide

Dispenser Model Dispenser Macro Mode 03 setting Mode 18 setting POS FP Positions

395 13 0541 1 0 0 5 6 4 0

1- Diesel 2- Not Assigned 3- Not Assigned 4- High grade 5- Blend grade 6- Low grade 7- Not Assigned 8- Not Assigned

580 D1

&

590 U

10 0540 0 0 5 0 6 0 4

1- Not Assigned 2- Not Assigned 3- High grade 4- Not Assigned 5- Blend grade 6- Not Assigned 7- Low grade 8- Not Assigned

580 D3

11 0540 0 0 5 6 4 0 0

1- Not Assigned 2- Not Assigned 3- High grade 4- Blend grade 5- Low grade 6-Not Assigned 7-Not Assigned 8- Not Assigned

590 07 540 0 4 6 5 0 0 0

1- Not Assigned 2- Low grade 3- Blend grade 4- High grade 5- Not Assigned 6- Not Assigned 7- Not Assigned 8- Not Assigned

Note: “Not Assigned” = 0 product value.

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ARCO • ANDI • Wayne PIB Installation & Start Up Guide

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Copyright © 2009 By Allied Electronics, Inc. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Rev. September 4, 2009 Page 3-8

3.2. PIC Addressing (Payment Island Cashier)

3.2.1. Schlumberger/Tokheim PIC

Channel 12 of the ANDI box has been designated to communicate with the Schlumberger/Tokheim PICs (via the SAM). Each PIC can be configured (via the POS) to control any or all of the fueling positions. The PICs can be addressed from 1-8. (See example)

3.2.1.1. Schlum/Tok Access/Security Module (SAM/SSM) for Debit

The Schlumberger/Tokheim Access/Security Module (SAM/SSM) must be ordered from Schlumberger for a specific Network application. The following switches in the SAM/SSM must be set for proper operation.

SAM/SSM Switch #1 SAM/SSM Switch #3 Position Setting Position Setting

1 off 1 off 2 on - DUKPT

off – MK/SK 2 on

3 off 3 off 4 off 4 on 5 on 5 off 6 off 6 on 7 off 8 on

Example: PIC Address SSC Channel

1 CH-12 2 CH-12 3 CH-12 4 CH-12 5 CH-12 6 CH-12 7 CH-12 8 CH-12

Page 29: ARCO ANDI Wayne PIB Installation and Start Up Guide

ARCO • ANDI • Wayne PIB Installation & Start Up Guide

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Copyright © 2009 By Allied Electronics, Inc. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Rev. September 4, 2009 Page 3-9

3.2.2. Helix PIC

Channel 12 of the ANDI box has been designated to communicate with the Helix PICs (Via the Allied Isolation box). Each PIC can be configured (via the POS) to control any or all of the fueling positions. The PICs can be addressed from 1-8. (See example) Note: The Helix PIC IDs must also be setup thru the keypad on the PIC itself. Example:

PIC Address SSC Channel 1 CH-12 2 CH-12 3 CH-12 4 CH-12 5 CH-12 6 CH-12 7 CH-12 8 CH-12

3.3. SSC Parameters Values and Options

The SSC keypad is not used to configure the SSC. The SSC configuration is done by the POS. The POS has to download all required parameters to the SSC. The SSC will start polling the dispensers only after the POS has downloaded station configuration data. If the SSC has not receive the download from the POS you will see [CHXX Await Cnfg.] This means the SSC is waiting to be configured before this Channel becomes active. Parameters Downloaded from POS: DPT and PIC Configuration Fuel Information Product Information Cash / Credit Limits Mode of Service Default Price Level Sale Stacking Number of fueling positions

Page 30: ARCO ANDI Wayne PIB Installation and Start Up Guide

ARCO • ANDI • Wayne PIB Installation & Start Up Guide

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Copyright © 2009 By Allied Electronics, Inc. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Rev. September 4, 2009 Page 3-10

3.4. Keypads

3.4.1. Wayne

Type 1

1

2

3

Pay

Outside Credit

4

5

6

Pay

Inside Cash

Pay

Inside Credit

7

8

9

No

Yes

Clear

0

Enter

Help

Cancel

Type 2

1

2

3

Pay

Outside

4

5

6

Pay

Inside

7

8

9

No

Yes

Clear

0

Enter

Help

Cancel

Page 31: ARCO ANDI Wayne PIB Installation and Start Up Guide

ARCO • ANDI • Wayne PIB Installation & Start Up Guide

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Copyright © 2009 By Allied Electronics, Inc. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Rev. September 4, 2009 Page 3-11

Type 3

1

2

3

Pay

Outside Debit

Pay

Outside Credit

4

5

6

Pay

Inside Cash

Pay

Inside Credit

7

8

9

No

Yes

Clear

0

Enter

Help

Cancel

Type 4

1

2

3

Pay

Pay

4

5

6

Inside Outside

7

8

9

No

Yes

Clear

0

Enter

Help

Cancel

Type 6

1

2

3

Yes

4

5

6

No

7

8

9

Help

Clear

0

Enter

Cancel

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ARCO • ANDI • Wayne PIB Installation & Start Up Guide

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Copyright © 2009 By Allied Electronics, Inc. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Rev. September 4, 2009 Page 3-12

Type 7

1

2

3

Yes

4

5

6

No

7

8

9

Clear

0

Enter

Cancel

Type 8

1

2

3

Yes

4

5

6

No

7

8

9

Help

Clear

0

Cancel

Enter

Type 9

1

2

3

4

5

6

7

8

9

Yes

Help

Clear

0

Enter

No

Cancel

Page 33: ARCO ANDI Wayne PIB Installation and Start Up Guide

ARCO • ANDI • Wayne PIB Installation & Start Up Guide

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Copyright © 2009 By Allied Electronics, Inc. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Rev. September 4, 2009 Page 3-13

Type A

1

2

3

Pay

Outside Credit

4

5

6

Pay

Inside

7

8

9

No

Yes

Clear

0

Enter

Help

Cancel

Type B

1

2

3

Pay

Outside Debit

Pay

Outside Credit

4

5

6

Pay

Inside

7

8

9

No

Yes

Clear

0

Enter

Help

Cancel

Type C

1

2

3

Pay

Outside Credit

4

5

6

Pay

Outside Cash

Pay

Inside

7

8

9

No

Yes

Clear

0

Enter

Help

Cancel

Page 34: ARCO ANDI Wayne PIB Installation and Start Up Guide

ARCO • ANDI • Wayne PIB Installation & Start Up Guide

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Copyright © 2009 By Allied Electronics, Inc. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Rev. September 4, 2009 Page 3-14

Type D

1

2

3

Pay

Outside Debit

Pay

Outside Credit

4

5

6

Pay

Outside Cash

Pay

Inside

7

8

9

No

Yes

Clear

0

Enter

Help

Cancel

Type E

1

2

3

Yes

4

5

6

No

7

8

9

Help

Clear

0

Enter

Cancel

Type F

1

2

3

Yes

4

5

6

No

7

8

9

Cancel

Clear

0

Enter

Debit

Page 35: ARCO ANDI Wayne PIB Installation and Start Up Guide

ARCO • ANDI • Wayne PIB Installation & Start Up Guide

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Copyright © 2009 By Allied Electronics, Inc. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Rev. September 4, 2009 Page 3-15

Type G

1

2

3

Pay

Inside

4

5

6

Pay

Outside Credit

Pay

Outside Debit

7

8

9

Help

Cancel

Clear

0

Enter

Yes

No

Type H

1

2

3

Credit

4

5

6

Debit

7

8

9

No

Yes

Clear

0

Enter

Help

Clear/ Cancel

Type I (FCL)

1

2

3

Yes

French

4

5

6

No

7

8

9

Help

Clear

0

Enter

Cancel

Page 36: ARCO ANDI Wayne PIB Installation and Start Up Guide

ARCO • ANDI • Wayne PIB Installation & Start Up Guide

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Copyright © 2009 By Allied Electronics, Inc. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Rev. September 4, 2009 Page 3-16

Type J

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Pay

Outside

4

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Pay

Inside

7

8

9

Yes

Help

Clear

0

Enter

No

Cancel

3.4.2. Schlumberger PIC

Enter

1

2

3

Receipt

4

5

6

English Espanol

7

8

9

Cancel

Clear

0

Page 37: ARCO ANDI Wayne PIB Installation and Start Up Guide

ARCO • ANDI • Wayne PIB Installation & Start Up Guide

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Copyright © 2009 By Allied Electronics, Inc. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Rev. September 4, 2009 Page 3-17

3.5. Peripheral Devices

3.5.1. Tank Gauge Systems

The ANDI/SSC uses Channel 13 to interface to either the Veeder-Root tank gauge system or the Red Jacket “ST Model” tank gauge system. The SSC is connected to the Serial board on a Device and it may be connected to the DIM board on a TLS 350R. When the SSC is connected to the DIM board on a TLS 350R it will send real-time fuel transaction data i.e. sale started, sale complete, volume dispensed, meter reading etc. This is accomplished by implementing the Veeder-Root Dispenser Interface Protocol (a proprietary interface defined by Veeder-Root. to the TLS 350R). This will allow the TLS to utilize the AccuChart Automatic Tank Calibration feature for underground storage tank reconciliation. Configure the TLS-250/350/350R or the Red Jacket communication parameters as follows: Baud Rate - 9600, Parity - Odd, Stop Bits - 1, Data Bits - 7 Notes: On a TLS-250 the communication parameters are set using a rotary switch and some DIP switches, (please refer to the TLS 250 manual). On a TLS-350/350R the communication parameters are programmed via the TLS keyboard (please refer to the TLS 350/350R manual). No additional SSC configuration is needed, the SSC will automatically check if it is connected to a DIM card. If not, the SSC will not send any Dispenser Interface commands to the TLS. Communicating with other devices requires POS programming. To display the TLS link status press the “D” key on the SSC keyboard. CH-13 Link Up TLS RS-232 FP Once the SSC detects it is connected to a DIM board the device name changes to TLS-R CH-13 Link Up TLS-R RS-232 FP

Page 38: ARCO ANDI Wayne PIB Installation and Start Up Guide

ARCO • ANDI • Wayne PIB Installation & Start Up Guide

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Copyright © 2009 By Allied Electronics, Inc. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Rev. September 4, 2009 Page 3-18

3.5.2. Car Wash Controllers

The following requirements must be met in order for the Car Wash controllers to communicate to the “ANDI”. Car Wash controller Software Version Ryko Code A Wash III “8B” or newer Ryko Code A Wash IV “V” (1) Unitec POS 4000 “6.50” or newer (2) Unitec/Enterlink Any version Kesseltronics Any version PDQ Any version

Notes: 1. The Ryko Code A Wash IV should communicate to the ANDI using any version of software. However, Ryko recommends that the controller be upgraded to the latest version. 2. The Unitec software must be able to support External POS 1, 2 or 3. This information may be found either on the PROM label which is located inside the controller, or via the configuration report printed from the controller. There will be a line on the report indicating the “External POS” type. The Unitec controller must be programmed to use the Ryko protocol. See section 6.2.10 in the External POS Menu of the Unitec manual. Set POS offset to “0”, Down. Set External POS type to “2”. Set baud rate to 9600. If the Unitec hardware version is 6.1, a (SA1606) 9 pin adapter (which can be ordered from Unitec, if required) must be used to connect the serial port to the communication cable. If the hardware version is 6.2 or higher, the communication cable must be connected directly to the 9 pin serial port. To distinguish 6.1 from 6.2 hardware, look at the label attached to the base of the unit. If the Model field has “POS4000” then it is 6.1 hardware. If it has “POS4000/2” (or /3 etc.) then it is 6.2 or higher hardware. The 6.2 and higher cable pinouts are standard for a 9-pin DTE serial port, which is not the case for 6.1units. 3. The Ryko Code A Wash II will not work with the ANDI system. It can be upgraded to a Code A Wash III.

Page 39: ARCO ANDI Wayne PIB Installation and Start Up Guide

ARCO • ANDI • Wayne PIB Installation & Start Up Guide

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Copyright © 2009 By Allied Electronics, Inc. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Rev. September 4, 2009 Page 3-19

3.5.3. Fuel Price Signs

The ANDI controller supports electronic price sign controllers. The following signs communicate with the ANDI controller via the use of the ANDI protocol message set. These devices physically connect to an available POS RS232 for communications.

• PWM • Daktronics

For specific versions available with support for the FMD protocol, please visit the Allied Electronics, Inc. website and review the release notes for the system in question. The release notes can be found at the link noted below: http://www.alliedelectronics.com/Software_Release_Notes.html The controllers noted above may have specific software version requirements for the support of the ANDI protocol interface. Please contact the respective manufacturer for specific details. Other sign integrations are currently under development. Please contact Allied Electronics, Inc. for up to date details regarding other possible signs that have integrated to the controller.