Användardagar Bentley Mining Solutions - · PDF fileWhat does WaterGEMS V8i do? •...

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bentleyuser.se – Användardagar 8-9.11.2012 Bentley Mining Solutions - Overview

Inge-Magnar Olerud

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• Mining Solution overview

• Mine Survey

• Mine Design

• Summary

Agenda

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Buildings Rail and Transit Bridges

Government Mining and Metals Communications

Roads

Campuses

Water and Wastewater

Utilities

Power Generation

Process Manufacturing

Bentley Solution Offerings

• Intra-operable software product portfolio

• Professional services and learning

• Professional communities networking

A solution includes:

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Buildings Rail and Transit Bridges

Government Mining and Metals Communications

Roads

Campuses

Water and Wastewater

Utilities

Power Generation

Process Manufacturing

Mining Solution overlaps other solutions Campuses, Power generation, Process Manufacturing, Rail & Transits, Roads, Utilities, Water & Wastewater

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1. Cost/value engineering is much more key than oil and gas

2. Faster start-ups for commodity cycles = $$$

3. Shortage of engineering skills

4. Remote sites/difficult construction sites

5. Smart data handover just starting to take hold

6. Access to accurate data, quickly for regulatory compliance

Flexibility and scalability in systems

Key drivers in mining are unique

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Aluminum Oil Sands

Coal Palladium

Cobalt Platinum

Copper Silver

Diamond Tin

Gold Titanium

Iron Ore Tungsten

Lead Uranium

Molybdenum Vanadium

Nickel Zinc

What is in the mining asset class ?

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Company Design/Eng Tools Management Tools

BHP Y Y

Rio Tinto Y Y

Anglo American Y Y

AngloGold Ashanti Y Y

Gold Fields Y Y

DeBeers Y Y

Impala Y Y

Vale Y Y

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....”Centralization, visualisation, simulation, optimisation, automation and communication are all words linked to technologies that industry leaders around the world believe can radically change mining in the decade ahead”......Rio Tinto. (Highgrade article 28-07-2010)

Efficiencies in Mining

These technology areas are key drivers of Bentley’s Solution

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• Smarter ways – look at overall processes and workflow – design to handover , Global workflows

• Interoperability - Multiple software platforms

– AutoPLANT, PlantSpace PDS, PDMS, Microstation, AutoCAD, Revit

• Integration downstream to construction – 4D, 5D

– work face planning and tracking

– streamlining availability of materials, labor & equipment

Open and scalable strategy

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Mine Geo Solution

Benefits

• Comprehensive mapping &

publishing capabilities

• Compliance - ready evidence for

auditors

• Interoperability with other GIS

platforms

Reference : Anglo Coal

Solution for :

• Land & Facilities Management

• Environmental Management

• Production Monitoring

• Expl Drilling & Survey As-builds

• Safety Management

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Mine Civil Solution Solution for :

• Haul roads & ramps

• Standard mine roads,

• Tailings dams, dumps & stockpiles

• Construction tunneling

• Site surveying

• Laser Scanning of as-builds Benefits

• Centralized data model for all Site Civil

Design work - tight ProjectWise integration

• Combines site, survey, and drainage as an

integrated, cohesive solution for land dev &

site modeling.

Ref : Captive market in LatAm EPCs

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Mine Plant Solution

A comprehensive solution for Mine

Processing facilities and refineries.

A portfolio that integrates key aspects of the

plant lifecycle addressing the needs of both

plant owners, engineering contractors and

plant operators.

Benefits

• Interoperability – ISO15926

• Effective handover, from

Eng Info Hub to Plant Eng Info Store”

• Construction Simulation

Ref : All major EPCMs

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What is ProStructures

• 3D-Structural Steel & Concrete Modeling and/or Detailing

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• Full structural analysis integrated with ProSteel, AutoPIPE and ProjectWise and Tekla committed to ISM.

Staad.Pro

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Mine Plant

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Mine Bulk Materials Handling Solution

Solution for :

• Bulk Material Handling for overland and

underground run of mine material

• Port material handling facilities

Benefits

• Integrated and efficient FEED, detailed

engineering and construction Workflows

• Future – Automated BMH Solution

Ref : Hatch, Amec, SKM, PDC, BHP Billiton, Peabody,

Rio Tinto

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Mine Bulk Materials Handling Solution

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Mine Shaft Solution Solution for :

Mine shaft design and construction where

rapid access to the ore body is critical .

Time-critical and pressure-intensive

engineering design & construction process

Benefits

• Efficient and accurate design

reviews and clash detection – zero

tolerance (fabrication)

• Cavity scanning (chambers) – often

requires model adjustments to allow

for inaccurate blasting practice

Ref : Anglo American, Hatch

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Mine Power Solution A solution for mine substation infrastructure

for surface and underground electrical power

distribution

Also integrates with Bentley’s leading electrical

control systems solution.

Benefits

• Combines intuitive 3D modeling,

powerful electrical design &

automatic BOM & report generation.

• Fast schematic designs with built-in

symbol libraries

Ref : LogiCamms,

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Mine Power

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Mine Water Solution Solution:

• For Mining townships and mine site

facilities which need infrastructure to

supply Water, collect Wastewater and

deal with Dewatering

• That allows effective mapping &

design, hydraulic simulation, tailwater

assessment and fire flow analysis

Benefits

• Automatic generation of drawings &

reports

• Design analysis, schedule sim,

facilities management, that support

the construction process

Ref : BMA Coal, LGL

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Mine Water

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What does WaterGEMS V8i do?

• Hydraulics

• Master planning

• Subdivisions design

• Fire flow analysis

• Water quality

• Source tracking

• Piped Irrigation

• Criticality/reliability

• Pump selection

• Tank sizing/location

• Operational studies

• Emergency planning

• Energy studies and minimization

• Pressure zones

• Control adjustments

• Flushing

• Leakage

• Rehabilitation

• Operator training

• SCADA linkage

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Network Analysis & Design - Wastewater • Bentley Wastewater - Design, document and manage Wastewater networks

• Bentley SewerCAD / SewerGEMS (Sanitary) - Wastewater collection modelling and design solution - specialising in design and rehabilitation. Operates on multiple platforms.

• Bentley SewerGEMS – Fully dynamic sanitary and combined sewer modelling & management solution. Operates on multiple platforms.

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Network Analysis & Design - Storm • Bentley Wastewater - Design, document and manage Waste water distribution

networks

• CivilStorm – Model every aspect of a stormwater system including rainfall, runoff, inlet capture and bypass, gravity and pressure piping, detention ponds, outlet structures, open channels, culverts, and more.

– Stormcad – Underground Pit and Pipe Design

– PondPack – Detention Pond analysis & design

– CulvertMaster – Culvert hydraulic analysis & design

– FlowMaster – Hydraulic Analysis for Open Channels, Pipes, Weirs, and Orifices

– HEC-Pack – Hydraulic Analysis for Open Channels, Pipes, Weirs, and Orifices

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Mining & Metals - a cohesive solution

Mine

Data Asset

ProjectWise Collaboration, Design Review & Construction Management -Engineering Models

-Structured Data

-Engineering Docs

-Visualization

AssetWise Asset Lifecycle Information Management -Configuration Control

-Controlled Docs

-Records Management

-Corrective Action

-Human Performance

-Knowledge Mgmt

Mine Geo

Mine Plan

Mine Civil

Mine Plant

Mine BMH

Mine Shafts

Mine Power

Mine Water

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• Mine Survey

• Mine Design

• Summary

Agenda

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• Mine Survey Pervasive throughout entire mining lifecycle

• Mission critical throughout Mine Planning phase

• To test the execution, effectiveness and accuracy of the mines operation

• Without the survey information:

• Impossible to gauge the mine’s progress with any accuracy,

• Improve the next planning cycle

• To comply to government regulations and safety requirements

Mine Survey

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• Don’t have a fully secure and auditable Mine Survey system

• Don’t have a tool tailored to the Mine Survey workflows, having:

– Support for a diverse range of survey sensors, survey based file formats & data collection techniques

– Support for numerous calculation & creation techniques

– Ability to analyze data

– Production of survey deliverables

– Notification & transmittal procedures

– Management & maintenance of spatial data

• Don’t have a tool supporting both Open Pit and Underground Mining

Why Bentley Mine Survey?

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• Fully configurable mine survey data model (metadata driven)

• Import from survey instruments

• Manual data entry from survey instruments and tape and offset

• Survey reduction and adjustment

• Survey calculation

• Survey reporting

• Standard Spatial Database support (SQL Server Spatial or Oracle Spatial)

• User rights management

• Historical and audit for survey observations and survey features

Mine Survey- Functional Scope

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Mine Survey - Workflow & Key Requirements

Ability to analyze data & results of

surveys

Production of accurate survey deliverables

Notification & transmittal procedures

Support for a diverse range of survey sensors,

survey based file formats & data collection

techniques

Support for numerous calculation & creation

techniques Management & maintenance

of spatial data

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Mine Survey - Workflow & Key Requirements

Ability to analyze data & results of

surveys

Production of accurate survey deliverables

Notification & transmittal procedures

Support for a diverse range of survey sensors,

survey based file formats & data collection

techniques

Support for numerous calculation & creation

techniques Management & maintenance

of spatial data

Collect,

Position &

Analyze

Deliver,

Manage &

Maintain

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Bentley and Cyest Partnership

Global multi-industry expertise and funding

Dominant graphics platform provider in mining

Off-the-shelf foundation & enterprise components

South African based, and is focussed on innovation in mining

Proven track record in strategic scheduling and advanced analytics

Cyest

Bentley

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Strategic to Operational planning

Encourage planning at the correct granularity

Consistent use of modifying factors across

all levels of planning

Feedback loops between operational and

strategic models

Options analysis to ensure that only valid options are refined at more detailed levels

Strategic Operational

Feedback

Incorporation of non-mining activities at all levels

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Automation

Rules based design and schedule improves accuracy and consistency of model

Automation of repetitive design tasks will significantly reduce time to complete mine plans

Plans can be kept current with advanced editing and “change” recognition techniques

Parameter changes can be easily propagated through the model

Optimisation, targeting and constraints management

Practical approach to crew / fleet scheduling

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Validation and Diagnostics

Advanced graphics visualisation and state-of-the-art analysis tools will give new perspectives of

data previously unexplored

Determine critical path of mining activities and long term sensitivities to change in plan / actuals

Establish real feasibility of the plan related to mining infrastructure constraints

Ore reserve build up and management by classification will become a reality

The holistic approach to planning allows the discovery of real drivers of profitability

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Collaboration with support services

Managed data sharing between all departments

Enterprise concepts enforced by the Bentley Suite

Standardisation of attributes and features

Catalogue of storage location and structure as opposed to central storage

MicroStation

ProjectWise/Geospatial Server Design Sync

Geo W

eb Publisher

Documents Data Files Data Files

w/ Database Linkages Spatial Databases

Mine Planning

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• Narrow tabular mining method data model

• Geology integration framework for 3rd party systems

• Productive mining editing tools

• Geometric business rules automating repetitive design tasks

• Workplace management

• Interoperability with wider enterprise (push design data and workplace to database)

• Scheduling and Optimization (provided by Cyest)

• Schedule animation

• Thematic display of mine object based on schedule

• Store design data in ProjectWise

Mine Design- Functional Scope

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Asset

Lifecycle Mngt

Vizualization

& Simulation

Piping

Geotech

Mine Geo Mine Plant Mine BMH Mine Power Mine Civil Mine Plan Mine Shaft Mine Water

Mining & Metals Product Map Ancillary Infrastructure Core Infrastructure Product

Map

2D Layout/

Schematics

3D Design

Structural

Electrical

Geospatial

Mine Data

Platform

Web Portal

Bentley Cadastre

AXSYS.Process

InRoads Suite

Bentley Navigator

Bentley Substation

promis.e

ProjectWise

MicroStation

ProjectWise Lifecyle Server

Geospatial Server

Geo Web Publisher

OpenPlant P&ID

OpenPlant Modeller

i-Model Composer

PlantWise

ProStructures

Structural Modeler

STAAD PRO

WaterCAD

Bentley Rail Track FlowMaster

Data Sheets

Data Manager

OpenPlant Isometrics

PondPack

PowerCivil

Bentley Map

gINT

AutoPipe and PlantFlow

ConstructSim

AssetWise

Bentley I&W

WaterGEMS

Bentley Rebar

Bentley Descartes

PondPack CloudWorks

Användardagar Bentley Mining Solutions - · PDF fileWhat does WaterGEMS V8i do? •...

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