Alucobond Lidl Ro

LIDL Faade System

Regeldetails und Konstruktionsmerkmale

LIDL Faade System

Overview 3A Composites

LIDL Faade System

3A Composites Worldwide Presence 22 sites in 8 countries

EcuadorGuayaquilQuevedoSanto DomingoManta

BrasilSao Paulo

Singapore

Shanghai

SinsSingen (GER) Osnabrck (GER) Chelmsford (UK)

Glasgow (KY) Northvale (NJ)

Benton (KY) Statesville (NC)

St Louis

Product Market Unit (PMU) LocationsArchitectureDisplayCore MaterialsTransport & Industry

Mumbai

Core Materials

Display & Graphic Arts

Transport & Industry

Architecture

LIDL Faade System

Singen Site founded 1912 1800 employees Production:

> 200.000 t Rolled products > 40.000 t Extrusion > 15.000 t Components > 4.000 t Forged products

Constellium Singen GmbH

Amcor GmbH Foils and laminates > 1100 employees

3A Composites GmbH Composite panels > 300 employees

LIDL Faade System

ACSI Products

LIDL Faade System

Developed and established in 1968 by Alusuisse and BASF Production of ALUCOBOND since 1969 in Singen/Germany 1978 First subsidiary overseas (Benton, Kentucky/USA) 1979 Start-up of the first fire rated ALUCOBOND (SB1, 21) 1989 Production start of non-combustible ALUCOBOND A2 1994 Beginning of first continuous production of the

aluminium honeycomb panel ALUCORE 1995 Start of the first ACM recycling centre in Germany 1997 Start-up of production line in Shanghai 1999 Production start of fire rated ALUCOBOND Plus 2002 Start-up of production line in Brasil 2005 4. production line in Singen (width up to 2005 mm) 2007 First subsidiary in India

ALUCOBOND Success Story: From Pioneer to Synonym

LIDL Faade System

Aluminium-Composite Panels

LIDL Faade System

4% AluminiumTightness21% PolyethyleneTensile Resistance75% CelluloseStiffness

Composition of a beverage carton

Composite = Optimized Set of Properties

Composites

LIDL Faade System

Sandwich Technology

(1) Flange(2) Web

= Funktionality

Composites

LIDL Faade System

11.7 kg

18.7 kg

8.9 kg

5,5 kg ALUCOBOND 4 mm

Aluminium 3,3 mm

Steel 2.4 mm

Fibre cement 5.8 mm

Weight kg/m2 Stiffness E*J

Composites

LIDL Faade System

Fluorocarbon Lacquer System(e. g. PVDF)

Composition:0.5 mm AluminumPlastic or mineralcore material 0.5 mm Aluminum

Formats:Thickness 4 mm (3, 6 mm)Width 1575 mm

1000, 1250, 1500,max. 1750 mm (2050 mm)

Length 2000 - 8000 mm

Composite Materials

LIDL Faade System

ALUCOBONDNormally flammableEN 13501-1 D, s1, d2

ALUCOBOND PlusFlame resistantEN 13501-1 B, s1, d0

ALUCOBOND A2Non combustibleEN 13501-1 A2, s1, d0

Composite Materials

LIDL Faade System

Processing of Composite Panels

LIDL Faade System

Sawing Cutting Routing

Rout & Fold Pressing Rolling

CNC routing Drilling Perforation

ALUCOBOND Fabrication

LIDL Faade System

Verarbeitung - Sgen

Vertical panel saw

Hand saw

Jigg saw

Processing Cutting to size

LIDL Faade System

LEUCO Topline-Kreissgeblatt TFFa

Jigg saw blade for plastic

TC tipped circular saw blades, teeth: trapezoid/flat for ALUCOBOND Plus und ALUCOBOND A2

Tungsten carbide quality grade K01


LIDL Faade System

Cutter angle10positive

Cutter angle5negative

ALUCOBOND, DIBOND, ALUCORE Solid aluminium


LIDL Faade System

Examples

Processing Rout & Return

LIDL Faade System

distanceroller

Milling disk


LIDL Faade System

To fold / bend a long edge on an ALUCOBOND panel, which have been routed, it is recommended to use a folding tool.

ALUCOBOND

6,2

4,2

Platten-streifen

Folding Tool

LIDL Faade System

gaug

e

8 mm

Clearance for adhesive

2 mm

end thickness10 mm

Double return of ALUCOBOND 4 mm


LIDL Faade System

Determination of periphery and size of cuttingThe measures of periphery and routing are determined out of the drawing measurements (final measures). For each folding 1mm must be subtracted from the final measure.The size of cutting results from the sum of the routing measures.In any case the final measures should be tested before starting a production run. Afterwards the limit stops of the circular saw should be kept fix to obtain identical elements with the same sizes.

LIDL Faade System

indexable inserts (TC)ALUCOBOND Plus und A2

Disc Milling Cutters for Vertical Panel Saws

Milling Form-Cutters with Cylindrical Shank


LIDL Faade System

SawingRouting


LIDL Faade System

Panel saw with routerHand panel miller

Hand Routing Machine

CNC-centre


LIDL Faade System

Two-parts facia-corner


LIDL Faade System

Developed view


LIDL Faade System

Processing on panel saw


LIDL Faade System

Cutting on guillotine

www.edel-stanztec.de www.knuth.de

Processing Punching

LIDL Faade System

Serial punching machine MP 6000for ALUCOBOND cassettes

www.liechtblick.ch

Processing Punching

LIDL Faade System

Processing Punching

Developed view on ALUCOBOND cassette

LIDL Faade System

pilot point drill bit normal drill bit

EXTREME 2TM HSS-G metal drill bit DIN 338

Processing Drilling

LIDL Faade System

Single Flute Cutters for Cut to Size and Contour Cutting of ALUCOBOND on CNC- centers

www.gis-tec.dewww.bewe-online.com

Processing Drilling

LIDL Faade System

Outwards: parallel feedInwards: counter rotation

Outwards: counter rotationInwards: parallel feed

Inwards cut

Outwards cut

Single Flute Cutterspin to right

FeedFeed

Feed 5 m/min.Rotation speed 24.000 U/min.

SerieF 113

ALUCOBOND

ALUCOBOND plus

ALUCOBOND A2

Processing Drilling

www.gis-tec.de

LIDL Faade System

CD-ROM:Supplier list for Machines Tools Accessories Profile sections

LIDL Faade System

Aluminium Constructionsin Faades

LIDL Faade System

Guidelines for ventilated CladdingsDIN 18516www.fvhf.dewww.sfhf.chwww.oefhf.at

LIDL Faade System

De-aeration min. 50 cmper meter,i. e. min. 5 mm gap

Ventilated cladding

LIDL Faade System

Min. venting 20 mm

Local reduction by sub-structure to 5 mm

Continuous ventilation from bottom to top

Sliding console

Fix console

De-aeration min. 50 cmper meter,i. e. min. 5 mm gap

Ventilated cladding

LIDL Faade System

Thermal movement

LIDL Faade System

Surface temperatures of facades

-30

-20

-10

0

10

20

30

40

50

60

70

80

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24time of day [h]

T

e

m

p

e

r

a

t

u

r

e

[

C

]

Surface temperature

Surface temperature

Air temperature

Air temperature

SUMMER

WINTER

max. 75C

LIDL Faade System

Thermal Expansion of ALUCOBOND Panels_________________________________________________________________________________

The linear thermal expansion factor is to be taken in consideration: 2,4 mm/(m length 100 K)i.e. 2,4 mm expansion/contraction on every meter length/width at 100 degrees temperature differenceExample: supposed temperature at erection 20C

temperature difference t = 50K expected heat up of the panel max. 70C panel length 3 m

Calculation 1: 2,4mm 3(m) 0,5(t =50K) = 3,6 mm expansion of paneli.e.: on each of the opposite edges 1,8 mm movement must be allowed, if substructure isrestrained as e.g. mounting on wooden structure or substructure vertical to the panel expansionIf the aluminium substructure is parallel to panel expansion the temperature difference can bereduced to t = 10K in general (according DIBt-Approval Z-33.2-6), if the panel lays directly onthe substructure (e.g. ECOCLAD-system)

Calculation 2: 2,4mm 3(m) 0,1( t =10K) = 0,72 mm expansion of panel

Note: For ALUCOBOND on steel substructures 50% of the thermal movement must be allowed,since steel has a linear thermal expansion factor of 1,2 mm/(m 100 K), i.e. 50% of aluminium.

LIDL Faade System

Drill hole in panel

Drill hole in sub-structure

Drilling holes

Thermal Expansion of Aluminium

LIDL Faade System

Drilling device for centrically drilling


LIDL Faade System

distance0,3 mm


Riveting

Riveting device

LIDL Faade System


Screws

LIDL Faade System

Fastener made of aluminium and/or stainless steelNo counter sank screwsfor exterior application!


LIDL Faade System

Wind loads

LIDL Faade System

Wind loads

Eurocode 1, Part 2-1Wind actionsBS prEN 1991-2-1Chapt. 7.2.9 Internal pressure

LIDL Faade System

Wind loads

Ventilated rain screens:Cp, res = 0,5 Area of joints Cladding areaVertical barrier at the corner

0,75%

LIDL Faade System

Lidl Cladding Constructions

LIDL Faade System

SZ20 Facade System

Tongue-/groove Panels(Horizontal layout)

LIDL Faade System

15-20

44024

44025

S

Z

Basis

44026

LIDL Faade SystemKassettenprofile SZ 20

44024

44025

Hut-Profil35953

44026

LIDL Faade SystemReference details: Fixing on insulated concrete parts

5 mm Aluminium rivetwith stainless steel mandrelHead 11 mmRAL9006 coated

500

Approved manufacturerz. B.: Ejot, MBE, SFS, Wrth

2

0

Profile RAL 9006Powdercoated

Slot hole

LIDL Faade System

Reference details: Fixing on insulated concrete parts

Joint sealant

LIDL Faade System

Reference details: Fixing on insulated concrete parts

Mineral Insulation(non combustible, A2, s1, d0)

Reinforcement, if required

LIDL Faade SystemCustomized solution: Fixing on brick wall

Slot hole3mm flange

LIDL Faade System

Protection foil

Panel reverse side

Reference details: Panel Layout

LIDL Faade System

Reference details: Typical grid of substructure

Permissible loads for anchors may requires more substructureWind load

Wind load

LIDL Faade System

Reference details: Typical fixing of substructure

sliding console(s)for wind load only(with slot holes)

1x fix console for wind load and dead load(e. g. in concrete or steel bar)

LIDL Faade System

Reference details: Typical fixing of substructure

f

i

x

s

l

i

d

i

n

g

LIDL Faade System

Tray panels with horizontal layout

SZ20 3000x1000x4

Load: -1,5 kN/m

LIDL Faade System

Technical Services

LIDL Faade System

thread freezone

Approved manufactures:z. B. Ejot, SFS

Reference details: Typical fastener to substructure

LIDL Faade System

perforated sheet or 5 mm slot

Reference details: bottom of faade

LIDL Faade System

Circular frame

Reference details: bargeboard

LIDL Faade System

20Circular frame

20

Reference details: ridge / eaves

LIDL Faade System

A A

Section B-B

Section A-A1-part corner

Reference details: facia corner

LIDL Faade SystemReference details: Renovation of Plus stores

LIDL Faade SystemReference details: Renovation of Plus stores

Counter plates

LIDL Faade SystemBad examples: Renovation of Plus stores

LIDL askes for a complete structural calculation (for all components)They send assessors for final acceptance of construction work


www.spaeter.de


?


f

i

x


Different level of fix consoles


Dist

ance

!?


lousy fabrication


Irregular distance of rivets < 500


Slot hole?!

LIDL Faade System

Questions?!

Alucobond Lidl Ro

Documents

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