Aircraft Structures Notes 1

200
5/26/2009 1 ME4212 Aircraft Structures (formerly Mechanics of Thin-Walled Structures) T. E. Tay, Department of Mechanical Engineering, National University of Singapore Why study thin-walled structures? T. E. Tay, Department of Mechanical Engineering, National University of Singapore

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Aircraft Structure Notes

Transcript of Aircraft Structures Notes 1

  • 5/26/2009

    1

    ME4212

    Aircraft Structures(formerly Mechanics of Thin-Walled

    Structures)

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Why study thin-walled structures?

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

  • 5/26/2009

    2

    Why study thin-walled structures?

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Why study thin-walled structures?

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

  • 5/26/2009

    3

    Linear Elastic Fracture

    Elasto-Plastic Fracture

    Damage Tolerance

    Fatigue

    Delamination

    Fracture MechanicsAircraft Structural Analysis

    Mechanics of Composite Materials

    Stress-Strain Relations of Fiber-Reinforced Composites

    Laminate Design and Architecture

    Beams

    Plates

    Shells

    Stringers and Panels

    Multi-cell Torque Boxes

    Mechanics of Thin-Walled Structures

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Laminate Design and Architecture

    Hygrothermal Effects

    Durability and Failure of Composites

    Tapered Structures

    Buckling and Instability

    Vibration

    Torsion

    Bending

    Course Overview:

    T.E. TayProfessorRoom EA-7-17

    6516 2887Idealized Beams

    Multi-cell Sections & Tapered Beams

    Circular & Rectangular Plates

    Instability of Columns & Plates

    [email protected]

    S L Toh

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Instability of Columns & Plates

    Energy Methods in Instability

    S.L. TohAssociate Professor

  • 5/26/2009

    4

    Torsion Non-Circular Shafts

    Thin-Walled Open Sections

    Thin-Walled Closed Sections

    Warping of Unrestrained Sections

    B diBending

    Unsymmetric Bars

    Thin-Walled Open Sections

    Thin-Walled Closed Sections

    The Shear Center

    Idealized Beams Bending & Torsion

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    dea ed ea s e d g & o s o

    Multi-cell Sections Bending & Torsion

    Tapered Beams & Beams with Varying Moments of Area

    Mechanics of Materials, A.C. Ugural, McGraw-Hill, 1991Ch 6 8 6 9: Torsion Torsion of Thin Walled Shafts

    Books:

    Ch 6.8, 6.9: Torsion, Torsion of Thin-Walled Shafts

    Ch 7: Bending of Beams

    Ch 8.6, 8.8: Unsymmetric Bending, Shear Center

    Mechanics of Materials, Roy R. Craig Jr., Wiley & Sons, 1996Ch 4 4 7 4 8: Torsion Torsion of Noncircular Sections

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Ch 4, 4.7, 4.8: Torsion, Torsion of Noncircular Sections

    Ch 6, 6.6, 6.8-6.10, 6.12: Bending, Unsymmetric Bending, Shear Flow, Shear Center

  • 5/26/2009

    5

    Mechanics of Elastic Structures, J.T. Oden and E.A. Ripperger, McGraw-Hill, 1981

    Books (advanced):

    Aircraft Structures for Engineering Students, T.H.G. Megson, Edward Arnold, 1990 (2nd Edition)

    Analysis of Aircraft Structures, B.K. Donaldson, McGraw-Hill, 1993

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Aircraft Structures & Systems, R. Wilkinson, Addison-Wesley Longman, 1996

  • 1

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Torsion

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Torsion of Circular Sections

    Bars of Circular Sections subjected to torsion

    Radial lines on cross-section remains straight. But square elements are distorted.

  • 2

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    r x

    The shear strain is defined:

    xr

    =

    And the shear stress is

    GrdxdGr

    xGr

    G

    x

    =

    =

    =

    =

    0lim

    where G is the shear modulus.

    dxd = is the rate of twist, and is a constant.

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    rA

    The twisting moment (i.e. torque) is

    ( )

    GJTdxdGJ

    dArdxdG

    dArT

    A

    A

    =

    =

    =

    =

    2

    (1)

    where A is the area of the cross-section, and

    JTrGr

    =

    =

    And the shear stress

    J is the polar second moment of area.

    (2)

    dF

  • 3

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Torsion of Non-Circular Sections

    Bars of Non-Circular Sections subjected to torsion

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Bars of Non-Circular Sections subjected to torsion

    Torsion of Non-Circular Sections

  • 4

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Bars of Non-Circular Sections subjected to torsion

    Torsion of Non-Circular Sections

    Note: There is no change in shape. Hence

    0

    0

    =

    =

    yz

    yz

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Consider a cross-section of arbitrary shape:

    A is an arbitrary point.

    A

    It is displaced to A under torque.

    A

    There is a point O, that has no displacement when the torque is applied, called the centre of twist.

    OLets place the origin of our coordinate system at O.

    y

    z

  • 5

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    A

    A

    O y

    z

    yw =

    zv =

    Horizontal displacement of A.

    Vertical displacement of A.

    xywxzv

    ==

    In general, we write the displacements:

    where is the rate of twist.

    (3a)

    (3b)

    ),( zyu =

    We further assume that the axial displacements are given in this form:

    ),( zywhere is the warping function, yet to be determined.

    (3c)

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Axial displacements depend on the warping function ),( zy

    y

    z

    x

    Our objective is to determine u, v and w, the complete displacement field.

  • 6

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Start with the strain-displacement (compatibility) relations:

    xw

    zu

    yw

    zv

    xv

    yu

    zw

    yv

    xu

    xzyzxy

    zyx

    +

    =

    +

    =

    +

    =

    =

    =

    =

    ,,

    ,,,

    Substituting Eqns (3) into above,

    +

    =

    =

    ====

    yz

    zy

    xz

    xy

    yzzyx

    0 (4a)

    (4c)

    (4b)

    implies cross-section does not distort in its own plane (i.e. all points are simply rotated as in rigid-body rotation).

    0=yz

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    The relevant force equilibrium equation

    0,,

    0

    ===

    =

    +

    +

    xxzxzxyxy

    xzxyx

    GG

    zyx

    This is the Laplace Equation. Clearly, the warping function satisfies both compatibility and equilibrium.

    In order to obtain a solution, we need to specify boundary conditions.

    with

    and Eqns (4) yields

    0

    0

    2

    2

    2

    2

    2

    =

    =

    +

    zy

    (5)

    or

  • 7

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    y

    z

    x

    Consider a small element on the boundary, which is usually traction free.

    dz

    xz

    xy

    dy

    dx

    Force equilibrium in the axial direction provides the equation of the boundary condition.

    dydz

    dydxdzdx

    xzxy

    xzxy

    =

    = 0(6)

    In general, it may be necessary to solve the Laplace Equation numerically.

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Stress Functions for Torsion

    Prandtl assumed a stress function which is twice differentiable, and has the property:

    y

    z

    xz

    xy

    =

    =

    (7a)

    (7b)

    Substituting (7) into (4b) and (4c), differentiating (4b) with respect to z, and (4c) with respect to y,

    G zz z z y

    G yy y y z

    = = +

    (8a)

    (8b)

  • 8

    Ludwig PrandtlFather of Modern Fluid Mechanics

    (1875-1953)

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Subtracting (8b) from (8a) results in

    The solution to this equation satisfies both compatibility and equilibrium.

    In order to obtain a solution, we need to specify boundary conditions.

    G

    Gzy

    2

    2

    2

    2

    2

    2

    2

    =

    =

    + (9)

    or

    0

    0

    =

    =

    d

    dyy

    dzz

    or

    For the boundary condition, substituting (7) into (6), we obtain

    This means that at the boundary, is a constant. Since the value of can be arbitrary, we shall select = 0 for convenience.

    (10)

  • 9

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    dAxz

    dAxyArea dA

    z

    O y

    z

    y

    ( ) =A

    xyxz dAzyT

    The torque about the x-axis due to the shear stresses is given by

    (11)

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    ( )( ) ( )( )dzdyyydydzzzdzdyy

    ydydzz

    z

    dydzzz

    dydzyy

    dydzzz

    yy

    T

    CCDDAABB

    D

    C

    B

    A

    =

    =

    =

    +

    =

    Introducing Eqn (7) , and noting that dA = dydz,

    (12)

    (13)

    (Integration by parts)

  • 10

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    B

    D

    O y

    z

    C

    A

    B

    = dydzT 2

    are values at boundary points, which we have chosen to set to zero. Hence the equation reduces to

    A C D

    (14)

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    If we retain the expression

    GJT = (15)

    Only for the very special caseof the circular cross-section is J equal to the second polar moment of area.

    = dydzGJ 2

    where now we define the symbol J as the torsional constant, then the formula for J is

    The product GJ is known as the torsional stiffness.

    (16)

  • 11

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    The Membrane (Soap Bubble) Analogy

    yz (into plane)

    w

    MTTensionPressure p

    Good for visualizing .

    Equilibrium equation for small deflection w of a flat membrane subjected to internal pressure pclosely resembles the torsion equation.

    MTp

    zw

    yw

    =

    +

    2

    2

    2

    2

    (17)

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Comparing Eqns (9) and (17),

    MTp

    zw

    yw

    =

    +

    2

    2

    2

    2

    (17)Gzy22

    2

    2

    2

    =

    + (9)

    = dydzT 2

    Furthermore, according to Eqn (14), the volume under the membrane is proportional to the torsion T.

    (14)

    w is analogous to MTp

    G2is analogous to

  • 12

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    The slope of the membrane is proportional to the shear stresses.

    yz (into plane)

    w

    yw

    y

    zw

    z

    xz

    xy

    =

    =

    yw

    Local slope

    zw

    Similarly for

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    If the section is hollow,

    yz (into plane)

    0=

    yw

    yz

    0=d at both inner and outer boundaries.

    = constant

    = 0

  • 13

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Torsion of Thin-Walled Open Sections

    y

    z

    Profile of w or in x-y plane

    0=y

    over much of y

    y

    x

    Consider a narrow rectangular section:

    Profile of w or in x-z plane

    0=z

    only at the centerline of the section (at z = 0).

    x

    z

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Gzy

    222

    2

    2

    =

    + (9)

    0=y

    Since , Eqn (9) reduces to

    Gz

    222

    =

    (18)

    212 CzCzG ++=

    Integrating twice with respect to z yields

    (19)

    Applying the boundary condition that = 0 at z = + t/2 and t/2, we obtain and .4/0 221 tGCC ==

    =

    4

    22 tzG (20)

  • 14

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    0

    2

    =

    =

    =

    =

    y

    zGz

    xz

    xy

    The stresses are therefore

    (21b)

    Eqn (21a) shows that xy varies linearly with z and is zero at the centerline of the section (at z =0).

    (21a)

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    3

    22

    2

    3

    2/

    2/

    2/

    2/

    22

    btJ

    dzdytz

    dydzG

    J

    b

    b

    t

    t

    =

    =

    =

    From Eqn (16),

    (22)The torsional constant for a thin rectangular section.

    zJTzGxy

    22 ==

    The shear stress

    (23)

    JTt

    MAXxy=

    has maximum values at z = + t/2 and t/2, i.e.

    (24)

  • 15

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    y

    z

    Linear distribution of shear stress across thickness:xy

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Now, consider the warping displacements:

    = zy

    Gxy

    From Eqns (4),

    (25a)

    +

    = yz

    Gxz (25b)

    From Eqn (21b), xz = 0, so Eqn (25b) becomes

    yz

    =

    yz= (26)

    Clearly, C1(y) = C2(z) = 0 and

    Upon integration,

    )(1 yCyz +=

    From Eqn (21a), xy = - 2G, so Eqn (25a) becomes

    zy

    zy

    z

    =

    =

    2

    Upon integration,

    )(2 zCyz +=

  • 16

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    y

    z

    x

    A hyperbolic-paraboloid surface

    yzu = (27)

    The warping displacement is therefore

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    General Open Sections

    yz

    Linear distribution of shear stress across thickness

    xy

    In general,

    3

    3BtJ =

    s = 0

    s = B

  • 17

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    b1

    b2

    b3

    b4

    b5

    b6

    t1

    t2

    t3t4

    t5

    t6

    333333

    366

    355

    344

    333

    322

    311 tbtbtbtbtbtbJ +++++=

    For a section consisting of n elements,

    =

    =n

    iiitbJ

    1

    3

    31 (28)

    Maximum shear stress is

    i

    iMAXiiMAX J

    tT=

    where the proportion of torque T acting on element i is

    TJJT ii

    =

    (29)

    (30)

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Consider a thin-walled closed section:

    yz

    yz (into plane)

    yw

    Local slope almost constant

    Torsion of Thin-Walled Closed Sections

  • 18

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    yz

    Constant distribution of shear stress across thickness

    xy

    Closed Sections

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    y

    z

    x

    x

    t1

    t2

    1

    2

    xt 11

    xt 22

    Taking force equilibrium in the axial direction,

    2211 tt = (31)

    Convenient to define shear flow

    tq = (32) constant21 == qq

  • 19

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Choose an arbitrary point on the wall, at s = 0.

    s = 0qds

    Force due to shear flow on a small element of wall is qds.

    O

    r

    Moment about an arbitrary point O is therefore qrds, where r is the perpendicular distance.

    == rdsqrqdsT

    The total moment then equals the torque,

    (33)

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    s = 0

    O

    qdsr

    =

    =

    =1

    01 2

    1)(ss

    s

    rdss

    As we move from s = 0 to s = s1, the area traced is known as the sectorial swept area, and is defined as

    (34)

  • 20

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    O

    s = 0

    =

    =

    =1

    01 2

    1)(ss

    s

    rdss

    As we move from s = 0 to s = s1, the area traced is known as the sectorial swept area, and is defined as

    = rds21

    The total area enclosed by the centerline of the wall is

    (35)qT = 2

    and the torque, from Eqn (33) is

    (36)

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    x =The section does not distort under torsion. Points on the wall experience a rotation about the center of twist.

    x

    is the tangential displacement component in the s direction.

    xr =

    OCenter of twist

    (37)

  • 21

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    y

    z

    x

    xConsider a small element of the wall

    s

    y

    z

    x

    x

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    s

    Displacement in the sdirection is

  • 22

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    y

    z

    x

    x

    su

    Displacement in the xdirection is u

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    y

    z

    x

    x

    sTherefore, the shear strain in the wall is

    rsu

    xsu

    xs

    +

    =

    +

    =

    (38)

  • 23

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Since it follows that Gxsxs / =

    rGs

    u xs = (39)

    Multiplying both sides by ds and integrating around the total periphery S of the tube,

    = rdstds

    Gqdu (40)

    The integral on the left-hand-side is zero, since u at s = 0 and u at s = S are the same (i.e. same point), so that the difference is zero.

    Substituting for from Eqn (35),

    =

    =

    tds

    Gqt

    dsGq

    2

    20

    (41)

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Substituting for q from Eqn (36),

    = tds

    GT

    24 (42)

    Since T = GJ , the torsional constant J for a closed section is

    =

    tdsJ

    24(43)

    If the thickness t is constant,

    StJ

    24= (44)

  • 24

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    =

    +

    =n

    iiitb

    tdsJ 1

    32

    314

    Hybrid Sections

    (45)

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Example 1

    The round tube shown has an average radius R and a wall thickness t. Compare the torsional strength and rigidity of this tube with that of a similar tube which is slit along its entire length. Assume R/t = 20.

    R

    t

    R

    t

    Closed tube Open section

  • 25

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Torsional constant

    tRtRt

    dsJ Closed

    332

    2

    22

    4

    4

    ==

    =

    Closed tube Open section

    323

    3

    3

    Rt

    btJ Open

    =

    =

    For a given angle of twist, the closed section resists 1200 times the torsion of the open section.

    1200

    32

    =

    =

    tR

    JJ

    Open

    Closed

    For a given torque, the open section twists through an angle 1200 times as great as the closed section.

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Maximum shear stress

    tRT

    tT

    Closed

    22

    2

    =

    =

    Closed tube Open section

    223RtT

    JTt

    MAXOpen

    =

    =

    For a given torque, the shear stress in the open section is 60 times as high as in the closed tube.

    3

    60

    Open

    Closed

    Rt

    =

    =

    If the allowable shear stresses are equal, the closed tube is 60 times as strong as the open section.

  • 26

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Example 2

    A torque of T = 6000 Nmm is applied to the section shown. Determine the rate of twist and maximum shear stress. Assume shear modulus G = 80 GPa.

    Dimensions in mm

    1

    2

    1

    2 215

    20

    19

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    5.582

    192

    201

    19120

    =+++= tds

    The torsional constant is

    ( ) ( )( ) 4332

    32

    mm10913.921531

    5.583804

    314

    =+=

    +

    =

    bt

    tdsJ

    Total area enclosed: 2mm3801920 ==

    Since T = GJ , the rate of twist is

    ( )( )rad/mm1057.7

    108010913.96000

    6

    33

    =

    =

  • 27

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    The contributions to the torsional constant are

    ( )

    ( )( ) 43

    432

    mm4021531

    mm10873.95.58

    3804

    ==

    ==

    Fin

    PartClosed

    J

    J } Compare !The proportions of torque carried are

    Nmm2.2460009913

    40

    Nmm59766000913.9873.9

    ==

    ==

    Fin

    PartClosed

    T

    T

    The maximum stresses are

    ( )( )( )( ) MPa21.1

    4022.24

    MPa86.713802

    59762

    ===

    ==

    =

    Fin

    FinMAXFin

    MIN

    PartClosedMAXPartClosed

    JtTt

    T

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    If the section is slit longitudinally at A as shown, what are the rate of twist and maximum shear stress?

    Dimensions in mm

    1

    2

    1

    2 215

    20

    19

    A

  • 28

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    ( )( )

    ( )( ) rad/mm1078.415710806000

    MPa4.76157

    26000

    43

    =

    ==

    ===

    GJT

    JTt MAX

    MAX

    The torsional constant is

    ( )( ) ( )( ) ( )( ) ( )( )[ ] 43333 mm15723521912011931

    =+++=J

    Note the increase in stress and rate of twist.

    and

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Multiplying both sides by ds and integrating from s = 0 to some other point on the wall,

    where u0 is the displacement of the point s = 0 in the x-direction.

    Warping of Unrestrained Thin-Walled Sections

    Recall from Eqn (39) that

    = rdsdsGuu xs 1

    0

    rGs

    u xs =

    (46)

  • 29

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    s = 0

    O

    r

    dsrs = 21)(Recall the sectorial swept area (Eqn (34)), defined as

    The equation, valid for both open and closed sections, can be rewritten as

    0

    )(21

    uuu

    sdsG

    u xs

    =

    =

    where r is measured from an arbitrary point O (called the pole).

    )(210 sdsGuu xs = (47)

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    O

    s = 00=u

    Here, is a function of s, and is zero when the integration is completed around the closed tube.

    u

    For closed sections, since , we havetqxs /=

    2= tds

    Gqu (48)

  • 30

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    For open sections, the contribution of the shearing strain xs to the warping displacement u is negligible because the walls are very thin, so that

    0 dsxs

    2=u

    Hence the equation reduces to

    (49)

    (50)

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Example 3

    The closed box section shown is subjected to a torque T. Determine the warping displacements.

    th

    b

    h

    th

    tb

    tb

    T

    12

    43

    +=

    +=

    +++=

    =

    bh

    bh

    hbhb

    tb

    th

    GhbT

    tb

    th

    GhbT

    tds

    tds

    tds

    tds

    GhbT

    tds

    GT

    22

    22

    2

    1

    1

    4

    4

    3

    3

    222

    2

    2

    224

    4

    4

    Rate of twist:

  • 31

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Select the pole at O the center of section, and starting point at I.

    12

    43

    OI

    bhTTq

    22=

    = and

    hI h th

    tds

    2

    1

    =We find that

    For closed sections, the relative warping displacement is

    2= tds

    Gqu

    1

    1

    1 2 II ht

    dsGqu =

    4222 1

    bhhbI =

    =Also,

    =

    bh tb

    th

    bhGTu

    81Therefore,

    Interestingly, there will be no warping if

    bh tb

    th=

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    12

    43

    OI

    12

    222

    8

    43

    222

    uuth

    tb

    bhGT

    bhtb

    th

    GhbT

    tb

    th

    bhGTu

    hb

    bhbh

    =

    +=

    +

    +=

    43

    242 2

    bh

    bhbhI

    =

    +=Now,

    1413 , uuuu ==Similarly,

    bh

    bI hI

    tb

    th

    tds

    tds

    tds

    +=

    +=

    2

    2

    1

    12

    and

  • 32

    1

    2

    4

    3

    I

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Due to symmetry, we know that the axial displacement at I is zero. Since we have .11 uu =

    ,11 Iuuu =

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Example 4

    What would the warping displacements be if the section is slit longitudinally along its entire length at point I ?

    12

    43

    OI ( )332

    3

    bh bthtGT

    GJT

    +==Rate of twist:

    ( )3332

    bh bthtJ +=Torsional constant:

    2=uFor an open section,

  • 33

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    12

    43

    OI

    ( ) ( )33331 83

    23

    4 bhbh bthtGbhT

    bthtGTbhu

    +=

    +=From I to 1,

    ( ) 1332 389 u

    bthtGbhTu

    bh

    =+

    =From I to 2,

    ==

    4525 313bhuu IFrom I to 3,

    ==

    4727 414bhuu IFrom I to 4,

    ==

    4828 31'bhuu II From I to I,

    1

    2

    4

    3

    I

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Longitudinal slit

  • 34

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Example 5

    Let us return to the closed section. What will happen if we select another point O as pole?

    12

    43

    O I

    22 1

    bhI =From I to 1,

    =

    +

    =

    b

    bhh

    tb

    bhGT

    bhtb

    th

    GhbT

    th

    bhGTu

    4

    2222 221

    hI th

    tds

    2

    1

    =and

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    12

    43

    O I

    bhI =22From I to 2,

    bhI tb

    th

    tds

    += 22

    and

    =

    +

    +=

    h

    bhbh

    th

    bhGT

    bhtb

    th

    GhbT

    tb

    th

    bhGTu

    4

    222 222

    1423 , uuuu ==

    Similarly, we can show that

    Try it yourself !

  • 35

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    10,30 ==bh tb

    thFor illustration purposes, let 0.1

    2=

    bhGT

    and

    5.2,5.7,5.7,5.2 4321 ==== uuuuThen

    1

    2

    4

    3

    I

    1

    2

    4

    3

    I

    From Example 3: Present Example 5:

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Hence changing the pole does not alter the problem (i.e. the stresses are also unaffected), but merely changes the reference plane from which the axial displacements are measured.

    In this example, the new reference plane is rotated about the OI axis.

  • 1

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Bending

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Bending of Bars

    Bars of Non-Circular Sections subjected to pure bending

    Bending Moment M

  • 2

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Pure bending occurs only when the force F acts through the Shear Center E.

    Built-in end

    When the force F acts through any other point, there is combined bending and twisting.

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    t

    Let the loads Vz and Vy act through the shear centre E. Hence pure bending.

    Vy

    Vz

    Shear Centre

    E

    y

    z

    xCentroid O

    x-y-z are the centroidal axes

  • 3

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    t

    y

    z

    xCentroid O

    x-y-z are the centroidal axes

    The shear loads give rise to the applied moments (positive right hand screw rule)

    My

    Mz

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    y (into page)

    z

    x

    Contribution of Vzto bending moment

    dx

    Vz

    E

    Hence

    xM

    V

    dxVdM

    yz

    zy

    =

    =

    (51a)

    + dMy

  • 4

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    z (out of page)

    y

    x

    dx

    Vy

    E

    Hence

    xMV

    dxVdM

    zy

    yz

    =

    =+ 0

    (51b)

    Contribution of Vyto bending moment

    + dMz

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    t

    y

    z

    x

    dx

    ds

    Let x denote the normal stress due to bending. Since there is no nett axial load,

    0= dAA

    x (52a)

    xArea dA = t ds

  • 5

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    t

    y

    z

    x

    Consider a small element of the wall (in positive z)

    Consider applied moment about the y-axis

    dx

    ds My

    x

    Area dA = t ds

    z

    The moment about the y-axis contributes to the normal stress xdue to bending.

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    y (into page)

    z

    x

    + dMy

    dx

    dAzMA

    xy = (52b)

    x

    Area dA = t ds

    z

    Contribution of axial force dF due to x to the bending moment

    (Tensile on positive z)

  • 6

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    t

    y

    z

    x

    Consider a small element of the wall (in positive y)

    Consider applied moment about the z-axis

    dx ds

    Mz

    x

    y

    The moment about the z-axis also contributes to the normal stress xdue to bending.

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    z (out of page)

    y

    x

    + dMz

    dx

    x

    y

    Area dA = t dsdAyM

    Axz = (52c)

    Contribution of axial force dF due to x to the bending moment

    (Compressive on positive y)

  • 7

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Plane sections remain plane assumption implies that the axial strain x (and axial stress x ) is a linear function of y and z. The cross-section rotates about a neutral axis whose orientation is dependent upon the loading and geometry of the cross-section.

    y

    z

    Cross-sectionx

    Side view along the neutral axis

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Let zCyCCx 321 ++=

    and substituting this into Eqns (52) and solving for the constants C1, C2, C3, we have C1 = 0 and

    zIII

    IMIMy

    IIIIMIM

    yzzzyy

    yzzzzy

    yzzzyy

    yzyyyzx

    ++

    += 22 (53)

  • 8

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Eqn (53) can be rewritten in the form

    +

    =

    +

    =

    +=

    zzyy

    yz

    zz

    yzzy

    y

    zzyy

    yz

    yy

    yzyz

    z

    yy

    y

    zz

    zx

    III

    IIM

    MM

    III

    IIM

    MM

    IzM

    IyM

    2

    2

    1

    1

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    The neutral axis can be located by setting x = 0 in Eqn (53), and find, for angle ,

    yz

    yzzzzy

    yzyyyz

    IMIMIMIM

    yz

    ++

    ==tan (54)

  • 9

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    y

    z

    x

    Neutral axis Compression

    Tension

    xGeneral distribution of normal bending stress

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    If the section is symmetric about either the y- and z-axes, Iyz = 0 and Eqn (53) reduces to

    yy

    y

    zz

    zx I

    zMI

    yM+= (55)

  • 10

    A word about sign convention for moments:

    Applied Moment MyPositive into page

    yy

    y

    zz

    zx I

    zMI

    yM+=

    y (into page)

    z

    x

    z (out of page)

    y

    xPositive out of page

    Applied Moment Mz

    This causes tensile (+) stresses for positive z

    This causes compressive (-) stresses for positive y

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Note that Equation (53) for normal bending stresses is valid for all general sections(whether solid or thin-walled, open or closed sections).

  • 11

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    The simply-supported beam has an unsymmetrical cross-section. Locate the neutral axis and determine the largest tensile and compressive stresses in terms of load Q and where they occur. (Assume Q acts through the shear center.)

    Example 6

    1000 1500

    Q

    y

    z

    20

    80

    20 60

    Q

    Cross-section

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    The maximum bending moment occurs at the point of application of load Q and is given by

    My = - (0.6Q)(1000) = -600 Q Nmm.

    Mz = 0.

    1000 1500

    Q

    0.6 Q 0.4 Q

    1000

    0.6 Q

    MyFree-body diagram:

    Positive into page

  • 12

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    First, locate the centroid C, as the equations are related to centroidal axes.

    20

    80

    20 60

    QThe total cross-sectional area:

    = (20)(100) + (60)(20) = 3200 mm2

    Cy

    z

    AD

    B

    Define the points A, B and D.

    mm510020110

    20

    60

    0

    =

    +==

    dyydyyA

    ydAA

    y

    mm151 == zdAAz

    Therefore,

    measured from point B,and

    measured from point D.

    15

    5

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    20

    80

    20 60

    Q

    Cy

    z

    15

    5

    Section properties (second moments of area):

    46

    23

    23

    mm10907.2

    )25)(1200(12

    )20)(60(

    )15)(2000(12

    )100)(20(

    =

    ++

    +=yyI

    46 mm10627.1 =zzI

    46 mm102.1

    )25)(25)(1200()15)(15)(2000(

    =

    +=yzI

  • 13

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Cy

    z

    Neutral axis:

    =

    ==

    ++

    =

    4.36627.1

    2.1

    tan

    zz

    yz

    yzzzzy

    yyzyzy

    II

    IMIMIMIM

    since Mz = 0.Compression

    Tension

    36.4

    A (-25,35)

    B (-5,-65)

    Points A and B are furthest from the neutral axis, and therefore experience the greatest stresses.

    From Eqn (53), we find

    ( )( ) MPa0182.0

    MPa0158.0Q

    Q

    Bx

    Ax

    =

    =

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    There is also a shear stress distribution due to bending.

    We will now discuss shear stresses due to bending in thin-walled members only.

  • 14

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    y

    z

    x

    Shear stress distribution due to bending

    qdx

    dsds

    sqq

    +

    x

    dxx

    xx

    +

    xt

    sq

    dxdssqqqdxtdsdx

    xtds

    x

    xxx

    =

    =

    ++

    ++

    0

    Force equilibrium in x-direction:

    (56)

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Recall that Eqn (53) holds for normal bending stresses. Differentiating with respect to x,

    where the relations in Eqns (51) have been used.

    zIIIIVIV

    yIIIIVIV

    x yzzzyyyzyzzz

    yzzzyy

    yzzyyyx

    +

    +

    =

    22

    (57)

    ( ) ( )( )tIII

    QIVIVQIVIVtq

    yzzzyy

    yyzyzzzzyzzyyyxs 2

    +== (58)

    Substituting Eqn (57) into Eqn (56) and integrating with respect to dA (= t ds), we have

    zAdAzQ

    yAdAyQ

    Ay

    Az

    ==

    ==

    where (59a)

    (59b)

    ( and are coordinates of the centroid)

    zy

  • 15

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Eqn (58) can be rewritten in the form

    =

    =

    +=

    zzyy

    yz

    zz

    yzyz

    z

    zzyy

    yz

    yy

    yzzy

    y

    yy

    yz

    zz

    zy

    IIIIIV

    VV

    III

    IIV

    VV

    IQV

    IQV

    q

    2

    2

    1

    1

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    If the section is symmetric about either the y- and z-axes, Iyz = 0 and Eqn (58) reduces to

    +=

    yy

    yz

    zz

    zy

    IQV

    IQV

    q (60)

  • 16

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    y

    z

    x

    q is a function of s and may even change direction, depending upon loading

    General distribution of bending shear flow q for open sections

    s

    Bending of open sections

    q = 0

    q = 0

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Vy

    Vz

    E

    y

    z

    xCentroid O

    Bending of closed sections

    Select an arbitrary point m on the wall for s = 0

    smx

    dxx

    xx

    +

    ds

    sqqm

    +

    qm

    We already know that . This gives the same solution for the shear flow distribution as in the open section case. But qm is not zero because the section is closed. However, qm can be found by equating to zero the sum of moments about x-axis, since no torque is applied.

    xt

    sq x

    =

  • 17

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Example 7

    Determine the shear flow distribution in the z-section of uniform thickness t, due to a shear load Vz applied through the shear center of the section.

    First thing to note is that due to anti-symmetry, the centroid and the shear center are the same point O. This is a special case.h/2

    t

    h/2

    y

    z

    O

    h/2

    h/2

    8422422

    12232

    312222

    3

    33

    332

    thhhhthhhtI

    thhtI

    ththhhtI

    yz

    zz

    yy

    =

    +

    =

    =

    =

    =+

    =

    Vz

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Hence

    z

    zzyy

    yz

    zzz

    zzyy

    yz

    zz

    yzz

    y V

    III

    VVV

    IIIIIV

    V 28.21

    86.01

    22=

    ==

    =

    The shear flow due to bending:

    =

    =

    +=

    ssz

    ss

    z

    s

    yy

    zs

    zz

    y

    zdsydshV

    ztdsth

    ytdsth

    V

    ztdsIVytds

    IV

    q

    003

    03

    03

    00

    85.63.10

    3/28.2

    12/86.0

  • 18

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    h/2

    t

    h/2

    y

    z

    O

    h/2

    h/2

    For the bottom flange, define a coordinate s1 such that z = - h/2 and y = - h/2 + s1, where 2/0 1 hs

    ( )chsshV

    dshdshshVq

    z

    ssz

    +=

    =

    1213

    01

    011312

    72.115.5

    285.6

    23.10

    11

    1 2

    s1

    Boundary condition: At s1 = 0, q12 = 0; hence c = 0

    ( )121312 72.115.5 hsshVq z =

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    y

    z

    O

    1 2

    s1

    ( )121312 72.115.5 hsshVq z =

    For values of s1 < 0.334h, q12 is negative and therefore in opposite direction to s1.

    At 2, s1 = h/2, q12 = 0.43 Vz/h.

    Shear flow distribution is parabolic, with a change in sign at s1 = 0.334h.

    0.334h

    The shear flow distribution on the top flange is similar.

  • 19

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    ( ) 220

    2323

    2

    85.643.3 qdsshhVq

    sz +=

    where q2 is the shear flow at point 2, i.e. q2 = 0.43 Vz/h.

    y

    z

    O

    1 2

    s2

    3Along the vertical web 2-3, z = s2 h/2, y = 0, and hs 20

    This shear flow distribution is also parabolic, with a maximum at s2 = 0.5h.

    ( )2222323 43.343.343.0 shshhVq z +=

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    The Shear Center

    There is a point where the resultant force must pass through in order that no twisting moments (torque) are developed. This point is called the shear center.

    Why do we wish to find the shear center?

    So that we will know, for a given load, how to proportion the stresses (and deformations) due to bending and torsion.

    How do we find the shear center ?

    We make use of its definition. A general procedure:

    1. Find the centroid.

    2. Find section properties.

    3. Apply Vz or Vy, in turn.

    4. The moment due to shear flows is due to application of the shear force through the shear center. The position of the shear center with respect to a convenient point can thus be obtained.

  • 20

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Example 8

    Determine the position of the shear center of the section.

    First thing to note is that since the section is symmetric, the positions of the centroid and the shear center must lie somewhere on the horizontal axis of symmetry.

    Vz

    Assume the shear center E exists and is located distance ye from vertical web, as shown. h/2

    tw

    tf

    y

    z

    O

    b

    h/2

    tfApply a shear load Vz through the shear center.

    yeE

    02122

    212

    2323

    =

    +=

    +=

    yz

    fwf

    wyy

    I

    bhththbthtI

    Section properties:

    because section is symmetric.

    Izz is not relevant.

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Vzh/2

    tw

    tf

    y

    z

    O

    b

    h/2

    tf

    yeE

    At the top flange, z = h/2, y = b s1, where s1 defined.

    Hence 0, == yzz VVV

    dstzIVq

    s

    yy

    z =0

    s1

    .0,0

    2

    2

    1

    1

    1

    1

    1

    10

    ==

    =

    =

    s

    yy

    fz

    s

    fyy

    zs

    qs

    sI

    htV

    dshtIVq

    At (free edge).

  • 21

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Vzh/2

    tw

    tf

    y

    z

    O

    b

    h/2

    tf

    yeE

    Therefore, the shear center is to the left of the section.

    Take moments about the point A,

    zyy

    f

    b

    zyy

    f

    b

    sez

    VI

    thb

    sVIth

    dsqhyV

    4

    2222

    0

    21

    2

    10

    1

    =

    =

    = s1

    ( )fwf

    yy

    fe

    bthttb

    Ithb

    y

    63

    42

    22

    +=

    =

    A

    b

    s dsq0

    11

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Example 9

    Determine the position of the shear center of the semi-circular section.

    The section is symmetric, the positions of the centroid and the shear center must lie somewhere on the horizontal axis of symmetry.

    Vz

    Assume the shear center E exists and is located distance ye from vertical web, as shown.

    y

    z

    OApply a shear load Vz through the shear center.

    yeE

    02

    3

    =

    =

    yz

    yy

    I

    trI

    Section properties:

    because section is symmetric.

    Izz is not relevant.

    t

    r

  • 22

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Vz

    y

    z

    Oye

    E

    t

    r

    Define coordinate s.

    where.,cos rddsrz ==

    sin

    cos

    2

    0

    2

    0

    yy

    z

    yy

    z

    s

    yy

    z

    ItrV

    drI

    tV

    dstzIVq

    =

    =

    =

    s

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Vz

    yeEy

    z

    O

    t

    r

    s

    Take moments about the point O,

    [ ]

    z

    yy

    z

    S

    ez

    Vr

    ItrV

    dqr

    dsqryV

    4

    cos 04

    0

    2

    0

    =

    =

    =

    =

    The shear center is to the leftof the section.

    r

    rye

    27.1

    4

    =

    =

  • 23

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Example 10

    Determine the position of the shear center of the closed section and the distribution of shear flow.

    Vz

    Assume the shear center E exists and is located distance ye from vertical web, as shown.

    t1

    150

    t1Apply a shear load Vz = 1 106 N through the shear center.

    .mm6,mm3

    0

    mm1078.25

    21

    46

    ==

    =

    =

    tt

    I

    I

    yz

    yy

    Section properties:

    because section is symmetric.

    Izz is not relevant.t1

    250

    t2

    yeE

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Define coordinates and points as follows.

    Let the shear flow at A be qm, an unknown quantity to be determined.

    t1 t1

    t1

    t2

    y

    z

    O

    s4

    s2

    s1

    s3

    A

    B C

    D1251 += zsFrom A to B,

    1253 += zsFrom C to D,

    From B to C, z = 125

    From D to A, z = 125

  • 24

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    ( )

    ( )211116

    6

    11

    5.0125116.0

    1251078.25

    )3)(10(

    ssq

    dssq

    dsztIVqq

    m

    m

    yy

    zmAB

    =

    =

    =

    At B, qAB = qm

    ( )2

    2

    21

    5.14

    125116.0

    sq

    dsq

    dsztIVqq

    m

    m

    yy

    zmBC

    +=

    =

    =

    At C, qBC = 2175 + qm

    t1 t1

    t1

    t2

    y

    z

    O

    s4

    s2

    s1

    s3

    A

    B C

    Dqm

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    qm ( )

    ( ) 21751255.0233.0125

    1078.25)6)(10(

    323

    336

    6

    32

    +=

    =

    =

    ssq

    dssq

    dsztIVqq

    m

    m

    yy

    zmCD

    At D, qCD = qm + 2175

    ( )21755.14

    125116.0

    4

    4

    41

    +=

    =

    =

    sq

    dsq

    dsztIVqq

    m

    m

    yy

    zmDA

    t1 t1

    t1

    t2

    y

    z

    O

    s4

    s2

    s1

    s3

    A

    B C

    D

  • 25

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Rate of twist = 0, since load acts through shear center.

    0

    02

    1

    41

    32

    21

    11

    =+++

    =

    =

    dst

    qdst

    qdst

    qdst

    q

    dstq

    Gdxd

    AB

    DA

    AB

    CD

    BC

    BC

    AB

    AB

    which simplifies to

    1.8860598125675

    ==+

    m

    m

    qq

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    4

    323

    2

    211

    5.14128929116.01289

    5.141.886058.05.141.886

    sqssq

    sqssq

    DA

    CD

    BC

    AB

    =+=

    +=+=

    Therefore,A

    B C

    D

    qm = - 886.1

    qm = - 886.1 q = 1288.9

    q = 1288.9

  • 26

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Take moments about point O to obtain shear center.

    ( )

    ( )

    mm7.939364625075525

    29116.09.1288150

    5.141.886250

    150250

    3

    250

    03

    23

    2

    150

    02

    32

    =+=

    ++

    +=

    =+

    e

    ez

    ez

    D

    CCD

    C

    BBC

    y

    dsss

    dssyV

    yVdsqdsq

    Vz

    150

    250

    yeE

    O

    A

    B C

    D

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Combined Bending and

    Torsion

  • 27

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    General Case: Superposition of Bending and Torsion

    P

    E

    P

    =Pure Bending through shear center

    +Pure Torsion T = Pd

    E

    d

    T

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Pure Torsion of Open Sections

    T

    Linear distribution of shear stress across thickness

    xy

  • 28

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Pure Torsion of Closed Sections

    T

    Shear flow q is constant anywhere in the section, but shear stress is NOT constant because of varying wall thickness

    xs

    Constant distribution of shear stress across the thickness

    xs

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Pure Bending of Open Sections

    Bending stress exists in walls

    x

    E

    P

    Distribution of shear flow q in walls due to bending such that nett contribution of q must be due to P, applied force.

  • 29

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Pure Bending of Closed Sections

    E

    P

    Bending stress exists in walls

    x

    Distribution of shear flow q in walls is similar to that of an open section, except for a constant q0superimposed.

  • 1

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Idealized Beams

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

  • 2

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

  • 3

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    y

    z

    xCentroid O tn

    An

    The section is made up of concentrated stringers of area An, joined by thin sheets of thickness tn.

    zn

    yn

    The nth stringer is located at positions yn and zn away from the origin at the centroid.

    Let the loads Vz and Vy act through the shear centre E. Hence pure bending.

    VyVz

    Shear Centre

    E

  • 4

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Taking moments as before (see Eqns (51)), we have

    xVMx

    MV

    zy

    yz

    =

    =

    (61a)

    and

    xVMx

    MV

    yz

    zy

    =

    =

    (61b)

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    y

    z

    xCentroid O

    An

    Let n denote the normal stress due to bending in the nthstringer. Since there is no nett axial load,

    01

    ==

    N

    nnn A (62a)

    n where N is the total number of stringers.

  • 5

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    y

    z

    xCentroid O

    An

    zn

    yn

    =

    =

    =

    =

    N

    nnnn

    N

    nyny

    zA

    MM

    1

    1

    (62b)

    Myn

    n

    The moment about the y-axis contributes to the normal stress ndue to bending.

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    y (into page)

    z

    x

    + Myn

    dx

    n

    Contribution of axial force dF due to n to the bending moment

    (Tensile on positive z)

    nnnyn zAM =Area An

    zn

  • 6

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    y

    z

    xCentroid O

    An

    zn

    yn

    =

    =

    =

    =

    N

    nnnn

    N

    nznz

    yA

    MM

    1

    1

    (62c)

    The moment about the z-axis contributes to the normal stress ndue to bending.

    Mzn

    n

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    z (out of page)

    y

    x

    dMzn

    dx

    Contribution of axial force dF due to n to the bending moment

    (Compressive on positive y)

    nnnzn yAM =Area An

    n

    yn

  • 7

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Let nnn zCyCC 321 ++=

    and substituting this into Eqns (62) and solving for the constants C1, C2, C3, we have C1 = 0 and

    nyzzzyy

    yzzzzyn

    yzzzyy

    yzyyyzn zIII

    IMIMy

    IIIIMIM

    ++

    += 22 (63)

    Invoke again the assumption that plane sections remain plane, which implies that the axial strain (and axial stress ) is a linear function of y and z.

    Note the similarity with Eqn (53).

    The expression for the neutral axis remains the same as Eqn (54).

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    However, the section properties are now

    =

    =

    =

    =

    =

    =

    N

    nnnnyz

    N

    nnnzz

    N

    nnnyy

    zyAI

    yAI

    zAI

    1

    1

    2

    1

    2 (64a)

    (64b)

    (64c)

    They are easier to evaluate than integrals!

  • 8

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Eqn (63) can, of course, be rewritten in terms of equivalent moments:

    +

    =

    +

    =

    +=

    zzyy

    yz

    zz

    yzzy

    y

    zzyy

    yz

    yy

    yzyz

    z

    yy

    ny

    zz

    nzn

    III

    IIM

    MM

    III

    IIM

    MM

    IzM

    IyM

    2

    2

    1

    1

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    y

    z

    x

    nGeneral distribution of normal bending stress

    Neutral axis

    Compression

    Tension

  • 9

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    y

    z

    x

    Now, consider the shear flows in the sheets or webs.

    qn

    nnA

    + dxx

    A nnn

    nnn

    n

    nnnn

    nnn

    qAx

    q

    dxqdxqAdxx

    A

    +

    =

    =+

    ++

    +

    +

    1

    1 0

    Force equilibrium in x-direction:

    (65)

    qn+1

    Select a small length dx of a typical nth stringer with two adjacent nthand (n + 1)th sheets.

    dx

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Substituting Eqn (63) into Eqn (65) and using Eqns (61),

    ( ) ( )( ) nnyzzzyy

    nyzyzzznyzzyyyn qAIII

    zIVIVyIVIVq +

    +=+ 21 (66)

    This equation relates the shear flow of the (n + 1)th sheet to the shear flow of the adjacent nth sheet.

    If the section is open, starting from one free edge, the shear flows in successive sheets may be easily found.

    Note that the shear flow does not vary with s within each sheet or web.

  • 10

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Eqn (66) can be rewritten in the form

    1

    2

    2

    1

    1

    y n z nn n n

    zz yy

    z yzy

    yyy

    yz

    yy zz

    y yzz

    zzz

    yz

    yy zz

    V y V zq A qI I

    V IV

    IV

    II I

    V IV

    IV

    II I

    +

    = + +

    =

    =

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    If the section is closed, we first analyze the problem as if one of the sheets (pick one arbitrarily) is missing.

    The unknown shear flow is then superposed onto the problem and solved by taking moments of the combined shear flows about a convenient point.

    q1

    q2

    q3

    q4

    q5

    Replace the missing sheet with the unknown shear flow.

    q0

    + q0

    + q0

    + q0

    + q0

    + q0

  • 11

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Determine the shear flow distribution in the idealized channel section produced by a vertical load of 48 kN acting through its shear center. Assume the skin is effective only in resisting shear stresses, while the stringers, each of area 300 mm2, resist all the direct stresses.

    Example 11

    y

    z2000

    2000

    2000

    48 kN

    2

    43

    1

    4924

    1

    2 mm108.4)2000)(300(4 ====i

    iiyy zAI

    Dimensions in mm

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    N/mm612)2000)(300(108.4

    48000

    N/mm126)2000)(300(108.4

    48000

    N/mm6)2000)(300(108.4

    48000

    0

    9

    233334

    9

    122223

    9

    1112

    =

    =

    +=

    =

    =

    +=

    =

    =

    +=

    qzAIVq

    qzAIVq

    zAIVq

    yy

    z

    yy

    z

    yy

    z

    y

    z2000

    2000

    2000

    2

    43

    1

    Dimensions in mm

    12 N/mm

    6 N/mm

    6 N/mm

    Note that we can check vertical and horizontal force equilibrium and show that the resultants are 48 kN and zero, respectively.

  • 12

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Find the shear flows in the webs of the unsymmetrical closed beam section.Example 12

    Vy = 4 kN

    Vz = 10 kN

    Vz

    Vy

    A

    200 mm

    100 mm

    CD

    B300 mm2 100 mm2

    300 mm2 100 mm2

    y

    z

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    46

    4

    1

    46224

    1

    2

    46224

    1

    2

    mm100.2)100)(50)(100()100)(50)(100(

    )50)(100)(300()50)(100)(300(

    mm100.8)100)(100(2)100)(300(2

    mm100.2)50)(100(2)50)(300(2

    =++

    +==

    =+==

    =+==

    =

    =

    =

    iiiiyz

    iiizz

    iiiyy

    zyAI

    yAI

    zAI

    42

    42

    2 .04000 100002.0 1.8667 10

    ( 2.0)1(2.0)(8 .0)

    2 .010000 40008.0 1.4667 10

    ( 2.0)1(2.0)(8 .0)

    y

    z

    V

    V

    = =

    = =

  • 13

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    ( )

    1

    2 2

    3

    1.8667 1.46678.0 10 2.0 10

    2.33 7.33 10

    y n z nn n n

    zz yy

    n nn n

    n n n n

    V y V zq A qI I

    y z A q

    y z A q

    +

    = + +

    = + +

    = +

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Let qAD be the unknown shear flow, i.e. qAD = q0.

    ( )0

    03

    60)100(10)50(33.7)100(33.2

    qqqDC

    +=+=

    A

    CD(-100,-50)

    B

    q0

    Consider stringer D:

    100 mm2 60 + q0

  • 14

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    ( )0

    3

    100)300(10)50(33.7)100(33.2

    qqq DCCB

    +=+=

    A

    C(100,-50)D

    B

    q0

    Consider stringer C:

    300 mm2 60 + q0

    100 + q0

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    ( )0

    3

    40)100(10)50(33.7)100(33.2

    qqq CBBA

    +=+=

    A

    CD

    B(100,50)

    q0

    Consider stringer B:

    100 mm2

    60 + q0

    100 + q0

    40 + q0

  • 15

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    N/mm502004

    0)50)(200()100)(100()50)(200()100)(100(

    0

    0

    ==

    =+++

    qq

    qqqq DCCBBAAD

    A

    CD

    B

    q0

    Let us now take moments about, say O:

    60 + q0

    100 + q0

    40 + q0

    O

    qAD = - 50 N/mm qDC = 10 N/mm

    qCB = 50 N/mm qBA = - 10 N/mm

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Find the shear center.Example 13

    Area of each stringer = A mm2

    y

    zr Vz

    yeE

    rV

    IAzVq

    ArzAI

    z

    yy

    nnz

    iiiyy

    2

    2 22

    1

    2

    ==

    == =

    Taking moments about O,

    2

    2

    20

    2

    0

    ry

    rVqr

    dqr

    dsqryV

    e

    z

    r

    ez

    =

    =

    =

    =

    =

    O

    s

  • 16

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Find the shear center.Example 14

    A

    B

    45

    F

    120

    60

    C

    D

    60 mm2

    60 mm2

    120 mm2

    120 mm2 All dimensions in mm

    40360

    )90)(120()60)(60(1

    40360

    )120)(60(21

    4

    1

    4

    1

    =+

    ==

    ===

    =

    =

    iii

    iii

    zAA

    z

    yAA

    y

    First, remember to locate the centroid!

    measured from C

    measured from C

    y

    z

    O40

    40

    (-40,-50)

    (80,-20)

    (80,40)(-40,40)

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    46

    4

    1

    46224

    1

    2

    462224

    1

    2

    mm10144.0)50)(40)(120(

    )40)(40)(120()40)(80)(60()20)(80)(60(

    mm10152.1)40)(120(2)80)(60(2

    mm10612.0)50)(120()20)(60()40)(12060(

    =+

    ++==

    =+==

    =+++==

    =

    =

    =

    iiiiyz

    iiizz

    iiiyy

    zyAI

    yAI

    zAI

    Section properties:

  • 17

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Let us first find the z-coordinate position of shear center E.

    A

    B

    F

    C

    D

    Assume an arbitrary shear force Vy applied to the shear center.

    y

    z

    O

    Vy

    6

    6

    0.894 10

    0.210 10

    yy

    zz

    zy

    yy

    VV

    IV VI

    =

    =

    Hence

    ze

    E

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    ( )

    ( )

    6

    3

    6 3

    3

    3

    0

    0.894(80) 0.210( 20) 60 10

    4.543 10

    0.894(80) 0.210(40) 60 10 4.543 10

    8.33 10

    5.68 10

    y A z AAB A

    zz yy

    y

    y

    y B z BBC B AB

    zz yy

    y y

    y

    CD y

    V y V zq AI I

    V

    V

    V y V zq A qI I

    V V

    V

    q V

    = + +

    =

    =

    = + +

    =

    =

    =

    A

    B

    F

    C

    D

    y

    z

    O

    qAB

    qBC

    qCD

  • 18

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    A

    B

    F

    C

    D

    y

    z

    O

    qBC

    qABqCD

    Taking moments about a convenient point F,

    2 3( 5) [ (45) ( 5.68) ( 4.543)(60)(120) ( 8.330)(120)(45)] 10

    113.83

    108.8 mm

    y e y

    y

    e

    V z V

    V

    z

    + = + +

    =

    = measured from O.

    5

    Vy

    ze

    E

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Let us now find the y-coordinate position of shear center E.

    A

    B

    F

    C

    D

    Assume an arbitrary shear force Vz applied to the shear center.

    y

    z

    O

    yyy

    z

    yzz

    y

    VIV

    VIV

    6

    6

    1068.1

    1021.0

    =

    =

    Now,

    Vz

    ye

    E

  • 19

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    zCD

    BC

    zAB

    Vq

    qVq

    3

    3

    10056.7

    010024.3

    =

    ==

    A

    B

    F

    C

    D

    y

    z

    O

    qABqCD

    Taking moments about F,

    mm7.267.66

    10)]120)(60)(024.3()056.7()45([)40( 32

    ==

    +=+

    e

    z

    zez

    yV

    VyV

    measured from O.

    40

    Vz

    ye

    E

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    The idealized tube is loaded by a vertical shear force of 10 kN acting in the plane of the section. Assuming the direct stresses are carried by the stringers while the webs are effective only in carrying the shear stresses, calculate the distribution of shear flow around the section.

    Example 15

    100

    All dimensions in mm

    y

    z

    O 60200

    240120 240

    1

    23

    4

    56 7 8

    10 kNA1 = A8 = 200 mm2

    A2 = A7 = 250 mm2

    A3 = A6 = 400 mm2

    A4 = A5 = 100 mm2

  • 20

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    ( )

    0mm1086.13

    )50)(100()100)(400()100)(250()30)(200(2

    46

    22228

    1

    2

    ==

    +++== =

    yz

    iiiyy

    I

    zAI

    Section properties:

    because the section is symmetric about the horizontal axis.

    Izz does not enter into calculation because Vy = 0.

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Select the shear flow in web 2-3 to be the unknown shear flow, q23.

    100 y

    z

    O 60200

    240120 240

    1

    23

    4

    56 7 8

    10 kNA1 = A8 = 200 mm2

    A2 = A7 = 250 mm2

    A3 = A6 = 400 mm2

    A4 = A5 = 100 mm2

    23

    236

    3

    2333

    34

    9.28

    )400(1086.13

    )100)(1010(

    q

    q

    qAI

    zVqyy

    z

    +=

    +

    =

    +

    =

    q23q23 28.9

  • 21

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    100 y

    z

    O 60200

    240120 240

    1

    23

    4

    56 7 8

    10 kNA1 = A8 = 200 mm2

    A2 = A7 = 250 mm2

    A3 = A6 = 400 mm2

    A4 = A5 = 100 mm2

    23

    236

    3

    3444

    45

    5.32

    9.28)100(1086.13

    )50)(1010(

    q

    q

    qAI

    zVqyy

    z

    +=

    +

    =

    +

    =

    2367

    233456 9.28qq

    qqq=

    +==

    Due to symmetry,

    q23q23 28.9

    q23 32.5

    q23 28.9 q23

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    100 y

    z

    O 60200

    240120 240

    1

    23

    4

    56 7 8

    10 kN

    A1 = A8 = 200 mm2

    A2 = A7 = 250 mm2

    A3 = A6 = 400 mm2

    A4 = A5 = 100 mm2

    23

    236

    3

    81

    23

    236

    3

    78

    4.22

    1.18)200(1086.13

    )30)(1010(

    1.18

    )250(1086.13

    )100)(1010(

    q

    qq

    q

    qq

    +=

    ++

    =

    +=

    +

    =

    237812 1.18 qqq +==Due to symmetry,

    q23q23 28.9

    q23 32.5

    q23 28.9 q23q23 + 18.1

    q23 + 22.4

    q23 + 18.1

  • 22

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    100 y

    z

    O 60200

    240120 240

    1

    23

    4

    56 7 8

    10 kN

    Take moments about the point of intersection of the line of action of the shear load and the horizontal axis of symmetry.

    q23q34

    q45

    q12

    q81

    A

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    100 y

    z

    O 60200

    240120 240

    1

    23

    4

    56 7 8

    10 kN

    0)480)(30()240)(70()100)(240240120()120)(50(

    8112

    12233445

    =+++++

    qqqqqq

    Take moments about the point of intersection of the line of action of the shear load and the horizontal axis of symmetry.

    50q45

    50q34

    120q34 240q23240q12

    70q12

    30q81

    A

  • 23

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    N/mm7.12N/mm0.17N/mm7.12N/mm4.5N/mm3.34N/mm9.37N/mm3.34

    N/mm4.5

    12

    81

    78

    67

    56

    45

    34

    23

    ========

    qqqqqqqqSubstituting for q23 and solving, we obtain

    1

    23

    4

    56 7 8

    10 kN

    5.434.3

    37.9

    12.7

    17.0

    34.35.4

    12.7

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Question to ponder:

    How do we determine the separate proportions of these shear flows due to bending and torsion?

    1

    23

    4

    56 7 8

    10 kN

    5.434.3

    37.9

    12.7

    17.0

    34.35.4

    12.7

  • 24

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Determine the position of the shear center.

    (Let the thickness of each web = 1 mm.)

    Example 15

    100

    All dimensions in mm

    y

    z

    O 60200

    240120 240

    1

    23

    4

    56 7 8

    A1 = A8 = 200 mm2

    A2 = A7 = 250 mm2

    A3 = A6 = 400 mm2

    A4 = A5 = 100 mm2

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    100 y

    z

    O 60200

    240120 240

    1

    23

    4

    56 7 8

    eyqq

    qqqq

    )1010()480)(30()240)(70(

    )100)(240240120()120)(50(3

    8112

    12233445

    =++

    +++

    Take moments about the point of intersection of the line of action of the shear load and the horizontal axis of symmetry.

    50q45

    50q34

    120q34 240q23240q12

    70q12

    30q81

    A10 kN

    ye

    E

  • 25

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    e

    e

    yqy

    qqqqqq

    =+=+

    +++++++

    24.5192.97)1010(322560

    1440043440034680030408016800240002400012000)5.32(6000

    23

    32323

    23232323

    Substituting for the unknown shear flow,

    The additional equation is supplied by the rate of twist equation.

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    y

    z

    O

    1

    23

    4

    56 7 8

    A

    Rate of twist = 0, since load acts through shear center.

    0222

    02

    1

    8118 81

    8145

    54 45

    4534

    43 34

    3423

    32 23

    2312

    21 12

    12 =++++

    =

    =

    dstqds

    tqds

    tqds

    tqds

    tq

    dstq

    Gdxd

  • 26

    T. E. Tay, Department of Mechanical Engineering, National University of Singapore

    Rate of twist = 0, since load acts through shear center.

    0)4.22()5.32(

    )9.28(22)1.18(2

    8118

    234554

    23

    3443

    232332

    231221

    23

    =+++

    +++

    dsqdsq

    dsqdsqdsq

    264.03701400

    0)60)(4.22()100)(5.32()130)(9.28(2)240(2)250)(1.18(2

    23

    23

    2323

    232323

    ==

    =++++++

    qq

    qqqqq

    Substituting this into the moment equation, we have

    mm9.544=ey

  • 5/26/2009

    1

    Multicell Thin-walled SectionsThe multicell tube in pure torsion is a statically indeterminate problem. The condition of consistent twist must be used for each cell of the tube in order to obtain the solution.

    Consider the n-celled tube of general shape subjected to a torque T. Clearly, the shear flow in the web between cell i and cell j is qj-qi. Similarly, in the web between cell j and cell k, the shear flow is qj-qk. H th t f t i t f ll j bHence, the rate of twist of cell j becomes

    where j is the area enclosed by cell j.

    =

    j ji jks s skij

    jj tdsq

    tdsq

    tdsq

    Gdxd

    21

    n

    j

    21 , , qi qjqk

    (1)

    T.E.Tay,DepartmentofMechanicalEngineering, NationalUniversityofSingapore

    The first integral is evaluated over the entire cell parameter sj, the second integral over the web between cell i and cell j (i.e. sji), and the third integral over the web between cell j and cell k (i.e. sjk).

    1

    ki

    Although cross-sections warp, they do not distort in their own plane. This means that

    the entire cross-section and each cell rotate at the same rate of twist . Thusdxd

    Therefore, for a general case where cell j is bounded by m cells,

    nj dxd

    dxd

    dxd

    dxd

    dxd

    ==

    ==

    =

    =

    ......21

    (2)

    = m

    jdsqdsqd 1 (3)

    T.E.Tay,DepartmentofMechanicalEngineering, NationalUniversityofSingapore

    For n cells, there are n such equations.

    2

    =

    j jrs r srj

    j tq

    tq

    Gdx 12(3)

  • 5/26/2009

    2

    However, the number of unknowns involved is (n+1), i.e. q1, q2, q3, , qj, , qnand . The additional equation required is the moment equilibrium equation, i.e.

    dxd

    (4) n

    T 2

    where qi is the shear flow in the ith cell.

    The foregoing procedure can also be used for multicell thin-walled tubes loaded by

    transverse forces, in which case the moments induced by the transverse forces

    (4)=

    =i

    iiqT1

    2

    T.E.Tay,DepartmentofMechanicalEngineering, NationalUniversityofSingapore

    t a sve se o ces, w c case t e o e ts duced by t e t a sve se o ces

    should be taken into account in the moment equilibrium equation, and the shear

    flow expressions for bending should be used.

    3

    Example 1:The section shown has constant thickness t throughout. It is subjected to a constant torque T. Determine the rate of twist.

    a 2a

    Consider cell 1: Consider cell 2:

    4 61 ddd aa

    aq1

    1 2

    q2

    T.E.Tay,DepartmentofMechanicalEngineering, NationalUniversityofSingapore 4

    (2)( )21

    0

    122

    4

    0

    112

    42

    1

    21

    qqtGa

    tdsq

    tdsq

    Gadxd aa

    =

    =

    ( )12

    0

    121

    6

    0

    222

    64

    1

    41

    qqtGa

    tdsq

    tdsq

    Gadxd aa

    =

    =

    (1)

  • 5/26/2009

    3

    Moment equilibrium:

    2211

    2

    1

    22

    2

    qq

    qTi

    ii

    +=

    = =

    From (1) and (2) we have:

    d

    (3)( )212 22 qqa +=

    dxdaGtq

    2316

    1 =

    Substituting these into (3),

    dxdGtaT 3

    23104

    =

    T.E.Tay,DepartmentofMechanicalEngineering, NationalUniversityofSingapore

    and

    5

    dxdaGtq

    2318

    2 =

    3104

    23Gta

    Tdxd

    =

    Example 2. Calculate the shear stress distribution in the walls of the three-cell wing

    section shown when it is subjected to an anticlockwise torque of 11.3kNm.

    Wall Length (mm) Thickness (mm) G (N/mm2) Cell Area (mm2)

    12o 1650 1.22 24200 AI = 258000

    12i 508 2 03 27600 A = 355000

    Note: The superscript symbols o and i are used to distinguish between outer and inner walls connecting the same points.

    12i 508 2.03 27600 AII = 355000

    13, 24 775 1.22 24200 AIII = 161000

    34 380 1.63 27600

    35, 46 508 0.92 20700

    56 254 0.92 20700

    11300Nm

    T.E.Tay,DepartmentofMechanicalEngineering, NationalUniversityofSingapore 6

    I II III

    6

    5

    4

    3

    2

    1

  • 5/26/2009

    4

    Let andGPa 6.27=refG tGGt

    ref

    = Hence

    07.122.16.272.24

    12==t o

    508

    154207.1

    1650

    12 12

    12 ==

    ds

    tds

    o o

    o

    69.0

    07.16.27

    564635

    2413

    ===

    ==

    ttt

    tt

    736

    233

    725

    25003.2

    508

    4635

    34 34

    34

    24 24

    24

    13 13

    13

    12 12

    12

    =

    ==

    ==

    dsdst

    dst

    dst

    ds

    tds

    i i

    i

    T.E.Tay,DepartmentofMechanicalEngineering, NationalUniversityofSingapore 7

    368

    736

    56 56

    56

    46 46

    46

    35 35

    35

    =

    ==

    tds

    tt

    For cell I,( )

    ( ) ( )( )IIIref

    IIIIref

    qqG

    tds

    qt

    dsq

    tds

    qGdx

    di i

    i

    i i

    i

    o o

    o

    250250154225800021

    25800021

    12 12

    12

    12 12

    12

    12 12

    12

    +=

    +=

    For cell II,

    For cell III,

    ( ) ( )( )IIIIIIrefqqq

    Gdxd 233725233725250250

    35500021

    ++++=

    ( ) ( )( )IIIIIrefqq

    Gdxd 368233736736233

    16100021

    ++++=

    531

    T.E.Tay,DepartmentofMechanicalEngineering, NationalUniversityofSingapore 8

    I II III

    642qI qII qIII

  • 5/26/2009

    5

    From the moment equilibrium equation

    ( ) 6103.111610003550002580002 =++ IIIIII qqq

    These equations are solved to give

    N/mm 2.4N/mm 9.8N/mm 1.7

    ===

    III

    II

    I

    qqq

    7.18.9 4.21 3 5

    T.E.Tay,DepartmentofMechanicalEngineering, NationalUniversityofSingapore 9

    4.2

    4.2

    4.7

    8.9

    1.8

    2 46

    The Method of Successive Approximations for Pure Torque

    Consider a two-cells section free to warp and subjected to torque T.

    I II

    If the cells were separated, we see that and this violates the constant rate of twist condition.

    qIqII

    III dxd

    dxd

    T.E.Tay,DepartmentofMechanicalEngineering, NationalUniversityofSingapore 10

    qI

    I

    qII

    II

  • 5/26/2009

    6

    If we arbitrarily let , then 1=

    =

    III dxdG

    dxdG

    For cell I, For cell II,

    12

    12

    =

    =

    =

    II

    II

    I

    I

    qt

    dsqdxdG

    12

    12

    =

    =

    =

    IIII

    IIII

    II

    II

    qt

    dsqdxdG

    T.E.Tay,DepartmentofMechanicalEngineering, NationalUniversityofSingapore 11

    2 I 2 II

    Considering the separated cell I, we see that at the wall shared with cell II, the shear

    flow must be corrected for the shear flow due to cell II.

    qI

    qIII

    T.E.Tay,DepartmentofMechanicalEngineering, NationalUniversityofSingapore 12

  • 5/26/2009

    7

    The contribution of qII to the rate of twist is represented by an equivalent shear flow qI

    over the perimeter of cell I.

    IIIII

    II t

    dsqt

    dsq,

    =

    q

    T.E.Tay,DepartmentofMechanicalEngineering, NationalUniversityofSingapore 13

    I IIq I Iq

    Or,

    where for the wall common to cells I and II

    I

    IIIIII qq

    ,=

    = tds

    III ,

    The correction carry-over factor is then defined as

    t,

    IIIIII

    I

    IIIIII

    Cqq

    C

    ,

    ,,

    =

    =

    q

    I Iq

    T.E.Tay,DepartmentofMechanicalEngineering, NationalUniversityofSingapore 14

    qI

  • 5/26/2009

    8

    Since the correction carry-over factor is less than unity, if the procedure is repeated,

    the correction become successively smaller until they are finally negligible. The

    number of iterations depends on the accuracy required.

    where

    ( ) K++++= IIIIFinalI qqqqq

    IIIIII

    IIIIII

    CqqCqq

    ,

    ,

    =

    =

    T.E.Tay,DepartmentofMechanicalEngineering, NationalUniversityofSingapore 15

    Similarly for cell II,

    IIIIIIC

    ,, =

    IIqI

    IIIIII

    II

    Cqq ,=

    IIq

    qII

    T.E.Tay,DepartmentofMechanicalEngineering, NationalUniversityofSingapore 16

    qIIIIIIq

  • 5/26/2009

    9

    Example 3:Let us solve the problem of the previous example using the method of successive approximations. 1212 +=

    =

    i i

    i

    o o

    o

    tds

    tdst

    dsI

    I II III

    6

    531

    11300Nm 17922501542

    12 1212 12

    =+=

    i io o tt

    1933725233725250

    =+++=II

    368736233736 +++=III

    T.E.Tay,DepartmentofMechanicalEngineering, NationalUniversityofSingapore 17

    642 2073=

    250, =III

    233, =IIIII

    The carry-over factors are:

    531

    1400250

    129.01933250

    ,

    ,, ===

    III

    II

    IIIIII

    C

    C

    The initial assumed values of shear flows:

    I II III

    642

    121.01933233

    112.02073233

    140.01792

    ,

    ,

    ,,

    ==

    ==

    ===

    IIIII

    IIIII

    IIII

    C

    C

    C

    ( ) 9.287179225800022

    ==

    =I

    IIq

    T.E.Tay,DepartmentofMechanicalEngineering, NationalUniversityofSingapore 18

    ( )

    ( ) 3.1552073

    16100022

    3.367193335500022

    ==

    =

    ==

    =

    III

    IIIIII

    II

    IIII

    I

    q

    q

  • 5/26/2009

    10

    Cell I Cell II Cell III

    CI,II = 0.129 CII,I = 0.140 CII,III = 0.112 CIII,II = 0.121

    A d 287 9 367 3 155 3Assumed q 287.9 367.3 155.3

    q (0.140)(367.3)=51.4 (0.129)(287.9)=37.14 (0.121)(155.3)=18.8 (0.112)(367.3)=41.1

    q (0.140)(37.14)=5.2 (0.129)(51.4)=6.63 (0.121)(41.1)=4.97 (0.112)(18.8)=2.10

    q 0.93 0.67 0.25 0.56

    q 0.09 0.12 0.07 0.03

    Final q 345 5 435 9 199 1

    T.E.Tay,DepartmentofMechanicalEngineering, NationalUniversityofSingapore 19

    Final q 345.5 435.9 199.1

    We still need the torque equilibrium equation to arrive at the correct solution.

    From the torque equilibrium equation,

    ( )( ) ( )( ) ( )( )1610001.19923550009.43522580005.3452222

    ++=++= IIIIIIIIIIII qqqT

    But the actual applied torque is 0.113x108

    So the values of q must be scaled down by a factor of 0.113/5.52=0.0205

    81052.5 =

    Cell I Cell II Cell III

    T.E.Tay,DepartmentofMechanicalEngineering, NationalUniversityofSingapore 20

    Final q 345.5 435.9 199.1

    Scaled q 7.07 8.92 4.1

  • 5/26/2009

    11

    Bending Shear Stresses in Multi-cell Beams

    Consider a three-cells section carrying a shear load through the shear centre

    (no twist):

    I II III

    VZ

    T.E.Tay,DepartmentofMechanicalEngineering, NationalUniversityofSingapore 21

    If each cell were cut, the open-section shear flow would be given by

    ( )

    ( )2yzzzyy

    zyzzzyzb

    VdsztIdsytI

    IIIVQIQI

    q

    =

    Distribution of qb:

    ( )2yzzzyy

    zzzyz

    III

    VdsztIdsytI

    =

    T.E.Tay,DepartmentofMechanicalEngineering, NationalUniversityofSingapore 22

    I II III

  • 5/26/2009

    12

    If we now close the cells, the constant shear flows qI, qII and qIII must be superposed

    onto the shear flow qb in the respective cells:

    qI qII qIII

    qb

    T.E.Tay,DepartmentofMechanicalEngineering, NationalUniversityofSingapore 23

    Considering each cell separately, we now have to correct for the shear flows in the

    shared walls. Consider, for example, cell II, where qI acts on the left wall, and qIII on the

    right wall:

    qI

    qII

    qIII

    T.E.Tay,DepartmentofMechanicalEngineering, NationalUniversityofSingapore 24

    qb

  • 5/26/2009

    13

    Since the twist is zero,

    From the figure, taking positive torque anti-clockwise,

    0+ dsdsdsds

    02

    1=

    =

    IIIIII t

    dsqdxdG 0=

    IItdsqor

    The other two cells have similar equations, i.e.:

    and

    0,,

    =

    +

    IIIIIIII

    IIII

    IIII

    IIb t

    qt

    qt

    qt

    q

    0,,

    =

    +

    IIII

    IIIIII

    III

    II

    b tdsq

    tdsq

    tdsq

    tdsq

    0,,

    =

    +

    IIIII

    IIIIIII

    IIIIII

    IIIb t

    dsqt

    dsqt

    dsqt

    dsq

    T.E.Tay,DepartmentofMechanicalEngineering, NationalUniversityofSingapore 25

    These three equations can be solved to obtain

    The above equations are also applicable to idealized multicell beams.

    ,,

    qI , qII and qIII

    The Method of Successive Approximations for Bending Shear Flows

    Since the twist is zero,If shear force acts through shear centre

    02

    1=

    =

    IIIIII tdsq

    dxdG

    d

    Hence, from the figure, taking positive torque anti-clockwise, for cell II,