Advanced Preventive and Predictive Maintenance online Course Brochure.pdf

7/27/2019 Advanced Preventive and Predictive Maintenance online Course Brochure.pdf

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Advanced Preventive and Predictive Maintenance( Optimizing Maintenance Strategies & Philosophies )

10 Modules Over 2.5 MonthsFor upcoming commencement dates, please vie

our course schedule at:

http://www.Reliable-plant.com/schedule

Reliable Plant Online Certificate Course

Live Interactive Classes Over the Internet

Benefits of Attending the Course

Understanding maintenance methodologies and

Philosophies

PM , PDM , Condition based maintenance

Understanding the need for maintenance

& Failure Root cause Analysis

Maintenance program development

Equipment Specific Maintenance Program

& Reliability Program Implementation and control

Maintenance Cost control & Optimization

Maintenance & reliability Data Analysis tools and

techniques.

fe extension and Evaluation of equipment based

on maintenance strategy

Recommendations for Equipment repair and

Replacement program

ENE FITS O F LIVE E-LEARN INGAttend lessons in an online classroom with your instructor and fellow students

Upgrade your skills and refresh your knowledge without having to take valuable time away from work

Receive information and materials in small , easy to digest sections

earn while you travel - all you need is an Internet connection

Have constant support from your course instructor for the duration of the course

nteract and network with participants from around the globe for valuable insight into Int. Practice

earn from international industry experts, based around the globe

ive interactive webinars, not just a book on the web

Receive a certificate of completion for Career Development Purpose

Keep you and yourcompany one step

ahead with this

comprehensive

overview of Power

Plant Reliability and

Maintenance Program

/ Cost Optimization .

Presented BySyed Nadeem Ahme

www.reliable-plant.com Email : [email protected]


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resented by

yed Nadeem AhmedSc Mech.Engg (Power Plants) / Six Sigma MBB

adeem has twenty two plus years of diverse engineering experience

Industrial sectors with a career as a Mechanical Engineer with

anufacturing and Engineering MRO Industry. Nadeem has been

orking with Airline Engineering MRO facility on Maintenance repair, overhaul, testing an

aluation of turbo machinery including aero and aero derivative gas turbine power plant

versified experience on General Electric, Rolls Royce and Pratt & Whitney machines.

adeem has worked on assignments which include the LSS integration with reliability program

d MRO business development of aero / aero derivative gas turbine repair, refurbishment anerhaul.

e is an international conference speaker and event trainer globally addressing gas turbin

wer plants, rotating equipment, reliability engineering , Plant Asset Management , Plant Li

sessment Evaluation and Recommendations and Lean Six Sigma. He has also trained a numb

professionals in the same area within and outside his organisation.

resentation format

e certificate program features real-world applications and use a multi-pronged approacvolving self-study, interactive on-line webinars and homework assignments with a mentor o

ll. The course consists of 10 modules, over a period of 2.5 months.

me modules may involve a practical component or group activity. For each module there w

an initial reading assignment along with coursework or problems to be handed in an

actical exercises in some cases. Participants will have ongoing support from their instructor .

urse reading material will be delivered in electronic (PDF) format in advance of on-lin

esentations. Presentations and group discussions will be conducted using a live interactiv

ftware system. Assignments will be submitted electronically.

ve Webinarsuring the program you will participate in 5 live interactive sessions with the instructor an

her participants from around the world. Each webinar will last approximately 60 to 90 minute

d we take student availability into consideration wherever possible before scheduling webin

mes . Contact us for details of webinar session scheduling . All you need to participate is a

equate Internet connection, speakers and a microphone. The software package and setu

tails will be sent to you prior to the course.


www.reliable- lant.com Email : info@reliable- lant.com


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Module 1

Overview of Plants and Equipment Used

Types of Plants

Process , Power Generation

Plant as an Asset , Special Facilities , LNGs

Plant Economics a basic Insight

Role of Equipment in Process Chain

Videos , Static Vs Rotating

Special purpose Equipment

Plant systems , Components

Compressors , Gas Turbines ,Fans

Motors , Heat Exchangers , Boilers , HRSG Generators etc

Application of Equipment and their part in your process chain

Importance of Equipment as an Asset in Plant

Videos

Module 2

Maintenance Issues for Equipment (General)

Life Cycle / Bath Tub Curve

Optimizing Operation over Lifetime

Optimizing Reliability of plant Equipment

Life cycle operating cost , Cost impact calculationsMaintenance Cost Key Performance Indicators

Key maintenance issues with plant equipment

Maintenance Management

Maintenance Planning & Scheduling for plant Equipment

Maintenance Supervision / Skill Enhancement

Working with external vendors versus self-maintenance

Types of Maintenance and its Implications

Module 3

Maintenance methodologies and philosophies

Reactive , preventive , predictive and proactive maintenance

Preventive maintenance features and benefits

Planning preventive maintenance

Prioritizing candidates for PM

Building credible PM procedures

Understanding & developing a PM program

Preventive maintenance metrics

Setting up preventive maintenance requirements

Applying preventive maintenance to plants and equipments



course outline


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Module 4

Equipment Condition Monitoring Techniques

Test & Inspection ,Inspection Data GatheringVibration Analysis , Thermal techniques

Oil Analysis , Wear Debris Detection

Online Monitoring of CBM data

Performance Monitoring and Analysis

Other methods & Latest Developments

Module 5

Equipment Fatigue and Failure Modes

Causes of Fatigue and failuresAerofoil / Impeller failures in Turbo Machinery

Failure Videos , Root Cause Failure Analysis Process , Failure Reporting

Cause behind the cause

Use of Six Sigma tools and Methodologies

Module 6

Equipment Maintenance KPIs / Overhauling Work-Scopes

Cost per hour of Operation

Restoration Work scoping Minimum Cost

MTBO , MTBUR , MTTF ConsiderationsLean Maintenance concepts

Reliability, Availability, Maintainability, and Safety

Impact of special and common cause variation on RAMS

Work-Scope example of Gas turbine in LNG Applications

Module 7

Reliability Program for Plant Equipment

Reliability Programs

The RCM Process and Method

Forecasting and predicting the failures

RCM Programs and Gains

Reliability Program elements , Implementation and Control

RCM Exercises , Reliability Analysis

Understanding a Reliability Program Implementation

Performance Measurement and Parameters

Monthly Plant Reliability Report

Reliability Based Inspections.

MRB , RCB and RRB functioning ( base lines )

Implementing RCB recommendations.



course outline


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Module 8Maintenance Program Implementation

Documents ( OEM , MPD , OSMP , Modification)

Plant Operators Scheduled / Unscheduled Maintenance

Task / Function Codes , Logistics and Man hour planning aspects

Maintenance Task Packaging

Turn around Checks , Equalized Programs ,Phased Programs

Maintenance Task Cards , CMMS

Maintenance Program Implementation and Development

Staggered Implementation Plan ,Service Experience ,

Periodic Rev & Amendments , Inspection Interval EscalationsLean Maintenance Concepts.

Efficiency & Effectiveness of Equipment maintenance Program

Inventory Monitoring to Support Equipment Maintenance Program

Module 9

quipment Maintenance work scopes

Work-scope planning guides ( OEMs)

Work-scope Examples GTs , HRSG , STs , Generators , GE

Understanding work-scope cost

HARD / SOFT time threshold for Rotating Equipment

Module 10

conomic life of Capital equipment

Operation and Maintenance economics

Direct and Indirect Cost Associated with Plant

Maintenance Cost Baselines

Maintenance Contracts Cost Aspects

Maintenance Cost Reporting

Life extension and evaluation for Equipment

Repair vs Replace ,Lease vs Buy-inLTSAs , Best Mix of Qualities


PRACTICAL EXERCISES

Throughout the course you will

Participate in Practical exercises

through videos , which will help you

put theory to practice immediately

HARDWARE and SOFTWARE

REQUIRE MEN TS

All you need to participate is an

adequate Internet connection, PC,speakers and a microphone. The

software package and setup details w

be sent to you prior to the course.

ENTRANCE REQUIREMENTS

Some practical work experience in

some of these topics would obviously

be advantageous

CERTIFICATION

Participants completing all the

assignments and achieving 50% or

more for their final mark, as well as

attending 65% of the live webinars, w

receive the Reliable Plant Technical

Training Certificate in Preventive &

Predictive Maintenance Strategies


ENROLL NOWEmails : [email protected]

[email protected]

Contact Us : + 92-333-3057489

+ 92-21-36190691

+ 1 210 -526- 9677We believe in Customer oriented solutions . Please

let us know your training requirements , we will

esign a course for you online and onsite and at a

venue of your choice .

course outline


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pcoming Online Certificate Series

e offer complete online and venue based Training solutions for

Power Generation Plants CCPP & TPP

Process Plants all Categories

Aviation MROs

Oil & Gas Industries

Reliable Plant is a web based , customer oriented technical training solutions

provider at an affordable cost . Please let us know your training requirements , we

will design a course for you online and onsite and at a venue of your choice . Email u

for more details on complete series of technical courses in above fields .

Email : [email protected]

training @reliable-plant.com

ENROLL NOW

Emails : [email protected]@reliable-plant.com

Contact Us : + 92-333-3057489

+ 92-21-36190691

+ 1 210 -526- 9677

Our PartnersWarping Wing AeroWarping Wing Aero is a primary solution provider to aviation companies through Engineering and

Technical services. The company is associated with the leading manufacturers of Aircraft

Components, MROs, OEMs for Commercial as well as Non-Commercial Aircraft. Our team of

professionals in Technical, Marketing, Sales would assist our valued customers in organizing

complete aviation solutions. WWA is committed to achieve complete satisfaction for its valued

customer and persistently gaining confidence through collaborative feedback from its valued

customer .WWA endeavors to attain highest level of trust in aviation domain

Please visit www. warpingwingaero.com


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Advanced Preventive and Predictive Maintenance online Course Brochure.pdf

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