Indian Centre forManufacturing Excellence

16 July 2016 | SATURDAYHOTEL LAMELLZ

LUDHIANA

Certified Course on Preventive and Predictive Maintenance

Today for survival, Manufacturing Industries are focusing not only on the Human Productivity, Product Quality and Services, but the goal is to achieve 360 Degree Operational Excellence for improving 'Customer Satisfaction, Sales and Profitability'. This involves not only Product Focus but also includes in-depth understanding of Plant Machines, its Designs and Life cycles with Preventive & Predictive Maintenance.

Keeping this in view, Indian Centre for Manufacturing Excellence (ICME) has felt a need for Total Transformation in the thought process of Maintenance Team , if they really wish to contribute to the Manufacturing Process Improvement in Company via understanding Systematic and Scientific way for 'Machine Health Management'.

ROOTSPRODUCTIONS

Event Coordinator

Preventive and Predictive Maintenance (PPM) is the regular and systematic application of engineering knowledge and maintenance attention to equipment and facilities to ensure their proper functionality and to reduce their rate of deterioration. In addition to dedicated engineering, PPM encompasses regular examination, inspection, lubrication, testing and adjustments of equipment without prior knowledge of equipment failure. PPM also provides the framework for all planned maintenance activity, including the generation of planned work orders to correct potential problems identified by inspection. The result is a proactive (rather than a reactive) environment, optimizing equipment performance and life.

Properly developed PPM programs are engineered efforts, which optimize the relationship between equipment ownership and operating profits by balancing cost of maintenance with cost of equipment failure, and associated production losses.

PPM includes actions which extend the life of equipment and avoid unnecessary failures by substituting selective programmed effort for “fix it when it fails” maintenance. Actions that extend the life of equipment include: lubrication, cleaning, adjusting and the replacement of minor components like drive belts, gaskets, filters, etc. Actions that avoid unnecessary failure include timely, consistent equipment inspection and the aggressive use of non destructive testing techniques such as vibration analysis, infrared testing, oil analysis and other techniques.

Predictive maintenance is the complement of preventive maintenance. A total PPM program is absolutely essential to an efficient, reliable and safe production process. Benefits are

direct and substantial, including: high product quality, long machine life, avoidance of work stoppage, high safety, high morale and fewer

Total Maintenance Cost

Reactive MaintenanceExcessive Repairs & Failures

Excessive PMNo Repairs & No Failures

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Mai

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ProactiveMaintenance

Lost ProductionCaused by FailuresLack of PM Access

Cost of Repairs Cost of PM

Level of MaintenanceLow High

High

AC

Low

B

The PMProgram

A ControlledExperiment

SYNOPSIS

PARTICIPANT PROFILE

?Directors

?CEOs

?Plant Heads

?Process Engineers

?Manufacturing Excellence Heads

?Strategic Planning Heads

?Business Excellence Heads

?

?Start up entrepreneurs

?Senior Managers

Maintenance Heads

KEY TAKE AWAYS

TRAINER’S PROFILE

?B.Tech in Mechanical Engineering, Certified TPM

Facilitator from JIPM, Japan and Certified

Business Manager from Federal Ministry of

Commerce & Technology, Germany?More than 17 years of experience as a Principal

Counselor at CII - Avantha, Chandigarh and

practical Auto- sector working experience?Conducted 150+ Programs imparting training to

more than 5000 professionals on 5S, 3M, Kaizen,

TPM, SMED, Poka-Yoke, TPS, Value Stream

Mapping, Flow Mfg, Jishu Hozen, Integrated

Quality Mngt., QCC, LCA, 7 QC tools & Problem

Solving tool?Worked closely with UNIDO and UNDP?Served 100 Organizations covering Indian, American and German

MNCs?40 Organizations across Mohali, Mandi Gobindgarh, Ludhiana, Jalandhar &

Amritsar?Reported savings for more than 1000 millions?Exposure to Benchmark Plants & Practices in detail with companies like BMW

& Mercedes?Also an Assessor for ACMA Annual Awards at National Level

?Development of a PPM Plan for your organization to

ensure flow in the Production Process

?Manufacturing Process Improvement via understanding

Systematic and Scientific methods for Machine Health

Management

?Improvement in Product Quality, Readuced Breakdowns and

Line Stoppages, Higher Productivity and Safety of Man &

Machine

?Understanding the use of Technology in Maintenance to

Improve Plant Availability by 18-20%, Reduce Maintenance

Workload by more than 25-30% & Save Cost by around 35-

40%.

?Converting Maintenance from a Cost-Centre to Profit-

Centre.

ROOTSPRODUCTIONS

Event Coordinator

For Registration, please contact:Parul Kansal

Program Coordinator, Indian Centre for Manufacturing Excellence& Training Facilitator, Roots ProductionsRegister Today , Call : 90416 26719

Email : training@icmeonline.comwww.icmeonline.com

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TQM tools

By 2022, India targets to improve share of its Manufacturing GDP from 16% to 25% and

generate 100 million jobs. Indian Centre for Manufacturing Excellence (ICME) was

started to build Manufacturing Competitiveness of Indian Industries by improving

quality, cost and delivery to end customers via creating a Responsive Production System

using Lean Tools with an approach of Total Employee Involvement to achieve the dream

‘Make in India’.

ICME is committed to provide world class Manufacturing Services for improving

competitiveness of manufacturing Industries and transforming them into ‘Market Leader

in their Segment’, best in Quality, Cost and Delivery (QCD). The major focus is to

reduce cost by establishing flow, quality systems, health of machines and improving

productivity on the shop floor via integration of tools & techniques.

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