Aberdare low voltage cable range edition 3
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Transcript of Aberdare low voltage cable range edition 3
Please note that it is mandatory that the selection and installation of our products, be carried out in compliance withSANS 10142, Part 1 Code of Practice, "TheWiring of Premises".
Possible Specification Changes : Aberdare’s policy of continuous product improvement may result in changes in thefinished product, the parameters of which may differ from the published parameters in the brochure. Aberdare reservesthe right to change the product specifications from time to time to effect improvements and/or enhancements andaccepts no liability arising from any differences between the published parameters of this brochure and the finishedproduct, unless by prior written agreement.
Aberdare Cables (Pty) Ltd, a member of thePowertech Group, is a South African based cablemanufacturer. The company is the largest cablemanufacturer in Africa and specialises in themanufacture and supply of power cable, rubbercable and a range of general wire industry products.
The company has six factories located in three of themajor provinces within South Africa and has offshoreoperations in Mozambique, Portugal and Spain.Aberdare employs approximately 4000 employeesand maintains an annual turnover that runs intobillions of Rands.
OUR PURPOSE
OUR VALUES
OUR GOALS
OUR COMMITMENTTO QUALITY
OUR COMMITMENT TO OUR PEOPLE
To deliver high quality, well engineered product,supported by on-time delivery and excellent customerservice. To provide the means and resources topromote equality, education and training programmesaimed at the development of our employees to attaintheir true potential in order to satisfy the future humanresource needs of the organisation. To produce profitreturns and growth factors commensurate with ourshareholders requirements, and necessary to securethe future of all our employees.To ensure equality in theworkplace so that no individual shall be deniedemployment opportunities for reasons unrelated toability.
To provide outstanding customer service. Exceptionalquality in our product, and pride in what we do. Todevelop a climate of trust and respect amongst all thosewho are employed at Aberdare.
To achieve and maintain a customer satisfaction levelthat is a benchmark in our industry. To motivate all thepeople of the Aberdare family by promoting a feeling ofbelonging to a winning team. To maintain and improveour leading position in the South African Cable Industry.To develop the best product in every sector of themarket in which we compete.To strive for goals that arerecognised as rewarding and worthwhile to both theCompany and the individual.
Our company is committed to quality. Hence, all ourproducts and processes reflect our ongoingcommitment to attaining the highest quality standards,measured by the high level of customer satisfaction.
Customer satisfaction means the retention ofconfidence in Aberdare as a trusted and valued supplier.It means that each and every delivery must create arecommendation for further business. And it meansthat through this drive for quality, Aberdare is able togenerate new business opportunities. To this end, weoperate our factories and plants according tointernationally recognised quality assurance standards.
Aberdare employs approximately 4000 people atfactories and branches throughout Southern Africa.Thisfigure represents a full complement of key personnelnecessary to sustain the growth of our operation. Itincludes electrical engineers, administration staff, salesstaff, skilled and semi skilled personnel.
The factories follow a philosophy of participativemanagement while overall development and strategyof the group is co-ordinated by the Executive Board.
In accordance with the stated objective of developinghuman resources, Aberdare runs comprehensiveeducation and training programmes to achieve thecontinuous advancement of our personnel within thecompany.
INTRODUCTION
MISSION STATEMENT
Company Overview
ELECTRODAC
18
19
20-21
22
23
24
25
PVDAC (Low-Voltage PVC) CABLE
SINGLE CORE (Low-Voltage PVC) CABLE
MULTICORE (Low-Voltage PVC) CABLE
INTERDAC 3 (Intermediate Voltage 3 Phase 4 Wire 1900 / 3300 V Underground Supply) CABLE
AIRDAC SNE (House Service Connecting) CABLE
AIRDAC II CNE(House Service Connecting) CABLE
ABC (Aerial Bundle Conductor) CABLE
SLIPDAC HOUSEWIRE (Low Friction Single Core General Purpose) CABLE
PVI PANEL FLEX (Single Core Flexible Wiring) CABLE
HRQ INSULATED WIRE (High Temperature Insulated Wire 105°C) CABLE
CABTYRE (Flexible Wiring) CABLE
AUTOMOTIVE (Flexible) CABLE
RIPCORD (Flexible Wiring) CABLE
MONSTER (Flexible Wiring) CABLE
ILLUMINATION (PVC/ Rubber) CABLE
PVI HOUSE WIRE (Single Core General Purpose) CABLE
FLAT TWIN AND EARTH (Innovative Wiring) CABLE
SURFIX (Innovative Wiring) CABLE
SUBMERSIBLE PUMP (3 & 4 Core Flexible) CABLE
NITRILE TRAILING (Flexible PVC - 4 Core) CABLE
PVC NITRILE (Welding) CABLE
GENERAL WELDING (EPM/CM) CABLE
1kV FLEXIBLE POWER CABLE
1-2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
GWI (General Wire Industry Products)
26
27
28
SILICONE CABTYRE (Flexible Wiring) CABLE
SILICONE (Single Core Flexible Wiring) CABLE
SPECIAL SILICONE (Polyester & Glass Fibre Braided) CABLE
SILICONE
29
30
31
ABBREVIATIONS APPLICABLE TO CABLE DESCRIPTIONS
USEFUL TECHNICAL DATA
SABS CERTIFIED
GENERAL
CONTENTS
The following benefits are relevant:
SLIPDAC SLIPDAC
The pulling force required to pull the product through conduit, is significantly reduced, as the cable-to-conduit and cable tocable friction is lower than on the standard product.
The product is neatly and accurately coiled on automatic coilers, which reduces the risk of entanglement.
The coils are sized for placement in a standard bucket where they may be stored securely afteruse. Refer PHOTO 3.
The heat-shrunk plastic used in the packaging, keeps the coil in a sturdy, compact form until such time as it is used, thusthere is a reduced risk of entanglement due to poor handling.
The perforated packaging allows for easy access to the wire end on the inside of the coil, without having to disturb thepackaging or the body of the coil during use. Refer PHOTO 1.
The packaging is perforated on both the top and bottom, thus allowing coils to be stacked for simultaneous extraction ofall required colours. A useful tool for this purpose is a bucket, which will hold the stacked coils in place while the wire isbeing withdrawn. Refer PHOTO 2.
® ®
•
•
•
•
•
•
SLIPDAC HOUSEWIRE®
LOW FRICTION SINGLE CORE GENERAL PURPOSE CABLE
CABLE DESCRIPTION
High conductivity annealed stranded copper conductors to SANS 1411 Part 1. Insulated with PVC and skin coloured in plaincolours to SANS 1411 Part 2. Cable is manufactured to SANS 1507 Part 2.
is the Aberdare Power Cables trade name for a newly developed range of General Purpose wires with superior lowfriction characteristics.SLIPDAC®
INSTALLATION INFORMATION
For the wiring of Industrial Buildings, Housing, Control Panels, where will be easier to pull through conduit, thanstandard housewire particularly on long and difficult runs.
SLIPDAC®
PROPERTIES
Specification : SANS 1507-2Temperature Range : -10°C to 70°CVoltage Rating : 300 / 500V and 600 / 1000VCore Identification : Complete range of coloursPackaging : 100m shrink-wrapped perforated coils
A specially developed low friction PVC compound which is used in the insulation of House wire for supply to the South Africanmarket.
The decreased coefficient of friction is the result of the migration of the slip additives to the cable surface due to the definedincompatibility of the slip additive with the polymer. ("Slip" is a term used to describe the sliding of parallel film surfaces over eachother or the sliding of film surfaces over substrates.)
WHAT ARETHE BENEFITS OFTHIS PRODUCT SOLUTION COMPAREDTO STANDARD HOUSEWIRE?
1
SLIPDAC HOUSEWIRE®
LOW FRICTION SINGLE CORE GENERAL PURPOSE CABLE
TECHNICAL DATA
2
ABERDARE CABLES
SLIPDAC
SLIPDAC
has established a procedure for testing of thepulling force required to pull a sample of cable through a preformedlength of standard 20mm SABS conduit. The initial force required tomove the cable was measured and recorded for a number of samplesof different sizes in the house wire range of colours, for both standardproducts as well as for
See attached photograph of the rig used during testing.(The conduit was exchanged for an unused piece from the same batch,at regular intervals).
®
®
- Assumed ambient air temperature 30°C.- Assumed maximum conductor temperature 70°C.- Compacted Conductors
* Note:
** Note:
Cable
Size
Conductor
Resistance
@ 20°C
Maximum
Current
Rating
*
Approx.
Overall
Diameter
Nominal
Stranding
No. x diameter
1,4
1,6
1,7
2,2
3,2
5,2
7,0
11,1
16,7
44
29
44
29
18
11
7,3
4,4
2,8
1
1,5
1
1,5
2,5
4
6
10
16
2,2
2,4
3,0
3,3
3,6
4,5
5,0
6,0
6,9
12
17
17
21
27
38
47
64
85
18,1
12,1
18,1
12,1
7,41
4,61
3,08
1,83
1,15
1/1,12
1/1,40
7/0,42
7/0,53
7/0,68**
7/0,86**
7/1,05**
7/1,38**
7/1,76**
Approx.
Cable
Mass per
100m Coil
300 / 500V
600 / 1000V
(mm²) (A)(mm) (mV/A/m) (kg)
TECHNICAL DATA
PVI PANEL FLEX®
SINGLE CORE FLEXIBLE WIRING CABLE
CABLE DESCRIPTION
High conductivity bunched plain flexible copper conductors to SANS 1411 Part 1. Insulated with general purpose flexible gradePVC in all colours to SANS 1411 Part 2.
INSTALLATION INFORMATION
PROPERTIES
Control panels
Communication panels
Light fittings
Appliances
For the wiring of all types of:
3
Specification : SANS 1574Temperature Range : -10°C to 70°CVoltage Rating : 300 / 500 V and 600 / 1000VCore Identification : Blue, Black, Brown, Yellow/Green, Orange, Pink, Violet, Grey, White, RedPackaging : 100m shrink-wrapped coils
500m lengths available on request5000m lengths down coiled in cardboard boxes available on request
- Assumed ambient air temperature 30°C.- Assumed maximum conductor temperature 70°C.- Rating for 2 wires only
* Note:
Cable
Size
Conductor
Resistance
@ 20°C
Maximum
Current
Rating
*
Approx.
Overall
Diameter
Approx.
Cable
Mass per
100m Coil
NominalStranding
No. x diameter
0,2
0,2
0,4
0,5
0,75
1
1,5
2,5
4
6
10
16
25
35
92
92
49
39
26
19,5
13,3
7,98
4,96
3,30
1,91
1,21
0,780
0,554
248
248
133
93
62
44
29
18
11
7,3
4,4
2,8
1,9
1,3
1
1
2
3
6
10
16
25
32
38
59
77
95
116
1,2
1,6
1,9
2,6
2,8
3,1
3,2
3,7
4,7
5,5
6,4
7,5
9,4
10,0
0,4
0,5
0,7
1,1
1,3
1,6
2,2
3,1
4,9
7,3
11,1
16,7
27,1
35,8
7/0,2
7/0,2
11/0,25
15/0,2
23/0,2
30/0,2
44/0,2
72/0,2
112/0,2
175/0,2
294/0,2
462/0,2
721/0,21
1026/0,21
100V
300 / 500V
600 / 1000V
(mm²) (A) (mV/A/m)(mm) (kg)
HQR INSULATED WIREHIGHTEMPERATURE INSULATED WIRE 105°C CABLE
CABLE DESCRIPTION
INSTALLATION INFORMATION
High conductivity solid copper conductor to SANS 1411 Part 1. Insulated with D5 High temperature PVC 105°C to SANS 1411Part 2.
Capacitor Tails
Ballasts for Fluorescent Lights
For the wiring of:
PROPERTIES
Specification : SANS 1507-2Temperature Range : -10°C to 105°CVoltage Rating : 300 / 500 VCore Identification : White, Yellow, Black, Brown, Red, Orange, Tan, Light Blue and White
with a choice of either Yellow, Orange, Red, Black, Blue or Brown StripesPackaging : 1000m reels
TECHNICAL DATA
4
- Assumed ambient air temperature 30°C.- Assumed maximum conductor temperature 105°C.
* Note:
(mm²) (A) (mV/A/m)
Cable
Size
Conductor
Resistance
@ 20°C
Maximum
Current
Rating
*
Approx.
Overall
Diameter
Approx.
Cable
Mass per
100m Coil
Nominal
Stranding
No. x diameter
(mm) (kg)
0,5 36 93101,9 1,11 x 0,8
CABTYREFLEXIBLE WIRING CABLE
CABLE DESCRIPTION
INSTALLATION INFORMATION
High conductivity bunched plain flexible copper conductors to SANS 1411 Part 1. Insulated and colour coded with generalpurpose flexible grade PVC to SANS 1411 Part 2. Cores are twisted together and sheathed with a flexible grade PVC.
Electric Lawnmowers
Extension Leads
Power Tools
Multi Plug Extensions
Kitchen Appliances
Small Industrial Machinery
For supplying power to all types of electrical, domestic and industrial appliances and equipment such as:
PROPERTIES
Specification : SANS 1574Temperature Range : -10°C to 70°CVoltage Rating : Light Duty (LD) 300 / 300 V
: Normal Duty (ND) 300 / 500VCore Identification : 2 Core - Blue and Brown:3 Core - Blue, Brown and Yellow/Green
: 4 Core - Blue, Brown, Black and Yellow/Green :5 Core - Blue, Black, Brown, Yellow/Green, Violet: 7 Core - Blue, Brown, Black , Yellow/Green, Violet, Pink, Orange
Sheath Colours : White, Black, GreyPackaging : 100m shrink-wrapped coils / 500m and 1000m lengths available on request
5
TECHNICAL DATA
Ambient temperature, ºC : 30Current Rating based on - Maximum Conductor temperature °C : 70
Cable
Size
Number
of
Cores
Conductor
Resistance
@ 20°C
Current
Rating *Volt DropApprox.
Cable
Diameter
Approx.
Mass per
100m Coil
Nominal
Stranding
No. x diameter
(A) (mV/A/m)(mm)(mm²) (kg)
11 33
23453
234572345723457234572345
LIGHT DUTY 300 / 300V
15/0,239
2623/0,2
2623/0,2
NORMAL DUTY 300 / 500V
0,5
0,75
0,75
1
1,5
2,5
4
30/0,2
44/0,2
72/0,2
112/0,2
19,5
13,3
7,98
4,96
3,94,75,56,75,5
5,26,77,89,912,66,37,69,811,614,88,410,813,516,220,713,516,821,824,231,319,025,032,033,9
5,25,56,06,66,1
6,27,07,28,28,76,67,08,08,69,37,88,39,310,010,99,610,311,912,213,211,011,413,514,1
33336
6666610101010101616161616252525252532323232
33336
6666610101010101616161616202020202025252525
9393939362
626262626246464646463232323232191919191912121212
8080808054
545454545440404040402727272727161616161610101010
CABLE DESCRIPTION
INSTALLATION INFORMATION
PROPERTIES
AUTOMOTIVEFLEXIBLE CABLE
High conductivity bunched plain flexible copper conductors to SANS 1411 Part 1. Insulated with general purpose PVCType D2 toSANS 1411 Part 2 and sheathed with general purpose PVC type S3 to SANS 1411 Part 2.
Used throughout the general automotive industry.
Specification : SANS 1017 AFAATemperature Range : -10°C to 70°CVoltage Rating : 100 V MaximumCore Identification : 2 Core - Red, Black
3 Core - Red, Black, Green5 Core - White, Black, Brown, Yellow, Blue7 Core - Black, Yellow, Red, Green, White, Blue, Brown
Packaging : Shrink-wrapped - coils of 30m or 100m- reels of 30m, 100m & 500m
6
TECHNICAL DATA
- Assumed ambient air temperature 30°C.- Assumed maximum conductor temperature 70°C.
- Data based on 1,6mm² Core
* Note:
**Note:
2
3
5
7
3
5
7
0,75
1,6
**1,6mm² x 6 core + 2,5mm² x 1Core
24,5
11
11
6
6
6
6
16
16
16
16
62 54
33
33
27
27 10,7 21,5
6
6
6
6
16
16
16
16
5,4
5,7
7,1
7,9
7,8
9,6
10,5
5,2
5,7
9,4
12,3
10,8
16,3
21,0
(A) (mV/A/m)
Cable
Size
Number
of
Cores
Approximate
Overall
Diameter
Current Rating* Approximate
Cable Mass
(mm)(mm²) (kg/100m)
Conductor
Resistance
@ 20°C
Volt
Drop
60 52
11 33
Specification : SANS 1574Temperature Range : -10°C to 70°CVoltage Rating : 300 / 300 VCore Identification : Standard Colours - White, Brown, Grey, Black, Transparent and Red with Black Stripe
Other Colours available on requestPackaging : 100m shrink-wrapped coils
500m lengths available on request
CABLE DESCRIPTION
INSTALLATION INFORMATION
RIPCORDFLEXIBLE WIRING CABLE
High conductivity bunched plain flexible copper conductors to SANS 1411 Part 1. 2 Core insulated with general purpose flexiblegrade PVC to SANS 1411 Part 2.
Light Household Appliances
Alarm Systems
Lamps
Audio and Visual Equipment
Intercoms
Sola Industry
For the wiring of all types of:
PROPERTIES
TECHNICAL DATA
7
- Assumed ambient air temperature 30°C.- Assumed maximum conductor temperature 70°C.
* Note:
0,2
0,4
0,5
0,75
1,00
1,5
2,5
4
7/0,2
11/0,2
15/0,2
23/0,2
30/0,2
44/0,2
72/0,2
112/0,2
1,6 x 3,2
2,1 x 4,2
2,5 x 5,0
2,7 x 5,4
2,9 x 5,8
3,2 x 6,4
3,9 x 7,9
4,7 x 9,4
1
2
3
6
10
16
25
32
92
48,8
39
26
19,5
13,3
7,98
4,96
248
98
93
62
46
32
19
12
0,95
1,6
2,2
2,8
3,6
4,3
6,9
10,9
(mm²) (A) (mV/A/m)
Cable
Size
Conductor
Resistance
@ 20°C
Maximum
Current
Rating
*
Approx.
Overall
Diameter
Approx.
Cable
Mass per
100m Coil
Nominal
Stranding
No. x diameter
(mm) (kg)
High conductivity bunched plain flexible copper conductors to SANS 1411 Part 1. 2 Core insulated with general purpose flexiblegrade PVC to SANS 1411 Part 2.
CABLE DESCRIPTION
INSTALLATION INFORMATION
PROPERTIES
MONSTERFLEXIBLE WIRING CABLE
Specification : ABERDARE SpecificationTemperature Range : -10°C to 70°CVoltage Rating : 300 / 300 VCore Identification : Transparent with Blue StripePackaging : 100m shrink-wrapped coils or
100m reels
For the wiring of:
Audio and Visual Equipment
Solar Power Industry
TECHNICAL DATA
8
- Assumed ambient air temperature 30°C.- Assumed maximum conductor temperature 70°C.
* Note:
1,00
1,6
3,0
30/0,2
51/0,2
90/0,2
2,9 x 5,8
4,1 x 8,2
5,5 x 11
10
16
29
19,5
11
6,5
46
33
16
3,6
6,3
10,2
(mm²) (A) (mV/A/m)
Cable
Size
Conductor
Resistance
@ 20°C
Maximum
Current
Rating
*
Approx.
Overall
Diameter
Approx.
Cable
Mass per
100m Coil
Nominal
Stranding
No. x diameter
(mm) (kg)
For festoon lighting at festivals, parties, outdoor functions
Other applications where quick fit lamp holders are used or required
ILLUMINATIONFLEXIBLE WIRING CABLE (ALSO CALLED MACONITE)
CABLE DESCRIPTION
INSTALLATION INFORMATION
PROPERTIES
TECHNICAL DATA
High conductivity stranded plain copper conductors. Insulated and sheathed with general purpose flexible grade PVC in a flatparallel configuration.
9
The correct size profile and soft sheath allows for a watertight seal between the standard lamp holder and the cable.
Specification : SANS 1507 AFAATemperature Range : -10°C to 70°CVoltage Rating : 300 / 500 VSheath Colour : Black or RedCore Identification : Black and RedPackaging : 100m shrink-wrapped coils
1000m drums available on request
- Assumed ambient air temperature 30°C.- Assumed maximum conductor temperature 70°C.
* Note:
1,00
1,6
3,0
30/0,2
51/0,2
90/0,2
2,9 x 5,8
4,1 x 8,2
5,5 x 11
10
16
29
19,5
11
6,5
46
33
16
3,6
6,3
10,2
(mm²) (A) (mm)(mV/A/m)
Cable
Size
Current
Rating
*
Conductor
Resistance
@20°C
Approx.
Cable
Mass
Approx.
Overall
Diameter
Number
of
Cores
(kg/100m)
Specification : SANS 1507-2Temperature Range : -10°C to 70°CVoltage Rating : 600 / 1000 VCore Identification : Blue, Black, Brown, Yellow/Green, Orange, Pink, Violet, Grey, White, RedPackaging : 100m shrink-wrapped coils up to 70mm²
Over 70mm² on 300m drums
PVC HOUSE WIRE®
SINGLE CORE GENERAL PURPOSE CABLE
CABLE DESCRIPTION
INSTALLATION INFORMATION
PROPERTIES
High conductivity annealed stranded or solid copper conductors to SANS 1411 Part 1. Insulated with general purpose grade PVCin plain colours to SANS 1411 Part 2.
Light Fittings
Communication PanelsHousing
Industrial Buildings Control Panels
Appliances
For the wiring of :
TECHNICAL DATA
10
- Assumed ambient air temperature 30°C.- Assumed maximum conductor temperature 70°C.- Compacted Conductors
* Note:
** Note:
(mm²) (A) (mV/A/m)
Cable
Size
Conductor
Resistance
@ 20°C
Maximum
Current
Rating
*
Approx.
Overall
Diameter
Approx.
Cable
Mass per
100m Coil
Nominal
Stranding
No. x diameter
(mm) (kg)
25
35
50
70
95
120
150
185
240
300
400
500
630
110
135
170
220
270
320
365
425
500
580
680
780
900
0,73
0,52
0,39
0,27
0,19
0,15
0,12
0,10
0,08
0,06
0,05
0,04
0,03
1,8
1,3
0,9
0,7
0,50
0,41
0,35
0,30
0,25
0,23
0,21
0,19
0,18
8,4
9,5
11,3
12,6
15,8
17,5
19,7
22,0
25,0
27,5
31,0
34,5
38,0
25,6
34,7
47,2
66,1
97,6
120,0
147,0
182,2
235,0
298,0
379,0
483,1
622,5
19/1,38**
19/1,62**
19/1,88**
19/2,28**
19/2,50
37/2,03
37/2,28
37/2,50
61/2,28
61/2,50
61/2,80
61/3,15
91/2,93
Copper conductors to SANS 1411 Part 1, PVC insulated to SANS 1411 Part 2, laid up with a bare copper earth-continuity-conductorbetween them, PVC sheathed to SANS 1411 Part 2.
Wiring in hollow walls Roof access wiring
Surface wiring Under-plaster wiring
Complies with SANS 10142/2001 “Code of Practice for the wiring of Premises” Section 6.
FLATTWIN AND EARTHINNOVATIVE WIRING CABLE
CABLE DESCRIPTION
INSTALLATION INFORMATION
TECHNICAL DATA
PROPERTIES
* Conductors larger than 2,5mm² are usually stranded.** Maximum conductor temperature 70° C, and installed as per installation Method 3 of SANS 10142-1.*** 2 Core - Volt drop is phase to Neutral (ie. Single-phase).
3 and 4 Core - Volt drop is phase-to-phase. (ie. Three phase AC).
ConductorResistance(dc @ 20° C)
( /km)W
CurrentRating
**(A)
VoltDrop***
(mV/A/m)
OverallDiameter(Approx.)
(mm)
CableMass
(Approx.)(kg/100m)
1 Sec ShortCircuitRating
(kA)
Phase
2 Core
3 Core
4 Core
Earth EarthPhase
1,5
2,5
4
6
10
16
1
1,5
2,5
1
1,5
1
1,5
1,5
2,5
4
6
1
1
1,5
1
1
12,1
7,4
4,61
3,08
1,83
1,15
18,2
12,1
7,4
18,2
12,1
18,1
12,1
12,1
7,41
4,61
3,08
18,2
18,2
12,2
18,2
18,2
17
23
30
38
52
69
12
15
20
12
15
29
18
11
7,3
4,4
2,8
38
25
15
38
25
0,14
0,24
0,38
0,58
0,96
1,54
0,11
0,14
0,24
0,11
0,14
8,7 x 4,7
10,3 x 5,5
11,9 x 6,4
13,4 x 7,0
16,5 x 8,3
18,7 x 9,2
4,4 x 10,4
4,8 x 10,5
5,5 x 12,3
4,4 x 13,0
4,8 x 14,5
8,7
12,8
17,5
23,3
36,1
51,6
8,9
9,9
14,1
11,4
14,5
Electrical Properties Physical Properties
Cable Size
*
(mm²)
11
Specification : SANS 1574Temperature Range : -10°C to 70°CVoltage Rating : 300 / 500 VSheath Identification : White & BlackCore Identification : 2 Core - Red & Black
3 Core - Red, Yellow, Blue4 Core - Red, Yellow, Blue, Black
Packaging : 100m shrink-wrapped coilsAvailable in 500 & 1000 metre wooden drums on request
Specification : SANS 1507-2Temperature Range : -10°C to 70°CVoltage Rating : 300 / 500 VSheath Identification : White & BlackCore Identification : 2 Core - Red & Black
3 Core - Red, Yellow, Blue4 Core - Red, Yellow, Blue, Black
Packaging : 100m shrink-wrapped coilsAvailable on 500 & 1000 metre wooden drums on request
Copper conductors to SANS 1411 Part 1, PVC insulated to SANS 1411 Part 2 , laid up with a bare tinned copper earth wire incontact with a longitudinal aluminium/polyethylene laminate, UV stable PVC sheathed to SANS 1411 Part 2.
Surface wiring
Wiring in hollow walls
Under-plastering wiring
Wiring in roof spaces
Complies with SANS 10142 “Code of Practice for wiring of Premises” Section 6.
TECHNICAL DATA
SURFIXINNOVATIVE WIRING CABLE
INSTALLATION INFORMATION
PROPERTIES
12
Cable Size
*ConductorResistance(dc @ 20° C)
( /km)W
CurrentRating
**(A)
VoltDrop***
(mV/A/m)
OverallDiameter(Approx.)
(mm)
CableMass
(Approx.)(kg/100m)
1 Sec ShortCircuitRating
(kA)
Phase
2 Core
3 Core
4 Core
Earth EarthPhase
1,5
2,5
4
6
10
16
1,5
2,5
4
6
1,5
2,5
4
6
1
1,5
1,5
2,5
4
6
1
1,5
1,5
2,5
1
1,5
1,5
2,5
12,1
7,41
4,61
3,08
1,83
1,15
12,1
7,41
4,61
3,08
12,1
7,41
4,61
3,08
18,2
12,2
12,2
7,56
4,7
3,11
18,2
12,2
12,2
7,56
15
20
27
34
25
15
9,5
6,4
0,14
0,24
0,38
0,58
8,0
9,3
10,8
12,0
10,9
15,7
21,0
28,7
18,2
12,2
12,2
7,56
15
20
27
34
25
15
9,5
6,4
0,14
0,24
0,38
0,58
8,7
10,2
11,8
12,8
13,3
19,3
26,5
33,5
17
23
30
38
52
69
29
18
11
7,3
4,4
2,8
0,14
0,24
0,38
0,58
0,96
1,54
7,8
8,8
10,1
11,3
13,5
15,0
10,6
14,4
20,8
25,7
39,3
52,0
Electrical Properties Physical Properties
(mm²)
* Conductors larger than 2,5mm² are usually stranded.** Maximum conductor temperature 70° C*** 2 Core - Volt drop is phase to Neutral (ie. Single-phase).
3 and 4 Core - Volt drop is phase-to-phase. (ie. Three phase AC).
, and installed as per installation Method 3 of SANS 10142-1.
CABLE DESCRIPTION
Specification : SANS 1574Temperature Range : -10°C to 70°CInsulation & Sheath : Flexible grade waterproof PVCVoltage Rating : 600 / 1000 VSheath Identification : 3 Core - Blue
4 Core - GreenCore Identification : 3 Core - Red, Yellow, Blue
4 Core - Red, Yellow, Blue, BlackPackaging : Available on 500 metre wooden drums
High conductivity bunch plain flexible copper conductors to SANS 1411 Part 1.. Cores insulated and bedded with Flexible PVCGrade. Final protection is given by a flexible PVC outer sheath.
Quarries
De-watering
Cleaning and Sewerage extraction plantsFarms
Boreholes
Power supply of mobile and portable submersible pumps as used in:
TECHNICAL DATA
SUBMERSIBLE PUMP3 AND 4 CORE CABLE
CABLE DESCRIPTION
INSTALLATION INFORMATION
PROPERTIES
13
- Assumed ambient air temperature 30°C.- Assumed maximum conductor temperature 70°C.
* Note:
1,5 x 3
2,5 x 3
4 x 3
6 x 3
10 x 3
16 x 3
1,5 x 4
2,5 x 4
4 x 4
6 x 4
10 x 4
16 x 4
15
20
30
35
50
65
15
20
30
35
50
65
0,15
0,2
0,3
0,5
0,6
0,8
0,2
0,25
0,35
0,5
0,7
1
10,2
11,7
13,5
15,1
17,6
20,1
11,2
12,8
14,6
16,5
19,2
22,0
Cable
Size
(mm²)
Conductor
Resistance
@ 20°C
Maximum
(A)
Current
Rating
*
Volt
Drop
1220V
f 3380V
f
(mV/A/m)
Minimum
Bending
Radius
Approx.
Cable
Mass
(mm) (kg/m)
Approx.
Overall
Diameter
(mm)
3 Core
4 Core
82
94
108
121
141
161
89
102
116
132
153
176
25
15
9,5
6,4
3,8
2,4
25
15
9,5
6,4
3,8
2,4
29
17
12
7,3
4,3
2,8
29
17
12
7,3
4,3
2,8
13,3
7,98
4,96
3,30
1,91
1,21
13,3
7,98
4,96
3,30
1,91
1,21
TECHNICAL DATA
NITRILETRAILINGFLEXIBLE PVC - 4 CORE CABLE
CABLE DESCRIPTION
INSTALLATION INFORMATION
PROPERTIES
Power supply of mobile and stationary industrial machinery.
Applications that require medium duty abrasion and where oil and water resistance is required.
High conductivity bunch plain flexible copper conductors to SANS 1411 Part 1. Cores insulated and bedded with Flexible PVC.Flexible Grade PVC / Nitrile outer sheath.
High abrasion resistance. Good chemical resistance. Flame retardant, self extinguishing. Oil and water resistant.
Specification : SANS 1574Temperature Range : -10°C to 70°CVoltage Rating : 600 / 1000 VSheath Identification : PVC / Nitrile - OrangeCore Identification : Red, Yellow, Blue, BlackPackaging : Available on 500 metre wooden drums
14
- Assumed ambient air temperature 30°C.- Assumed maximum conductor temperature 70°C.
* Note:
1,5 x 4
2,5 x 4
4 x 4
6 x 4
10 x 4
16 x 4
13,3
7,98
4,96
3,30
1,91
1,21
15
20
30
35
50
65
25
15
9,5
6,4
3,8
2,4
11
13
15
17
20
23
0,2
0,3
0,4
0,5
0,7
1
(mm²) (A) (mV/A/m)
Cable
Size
Conductor
Resistance
@ 20°C
Maximum
Current
Rating
*
Volt
Drop
Approx.
Overall
Diameter
Approx.
Cable
Mass
(mm) (kg/m)( /km)W
PVC NITRILEWELDING CABLE
CABLE DESCRIPTION
INSTALLATION INFORMATION
PROPERTIES
15
Single core flexible copper conductors to SANS 1411 Part 1 insulated with a PVC / Nitrile compound to SANS 1411 Part 2, light-dutywelding cables.
Specification : SANS 1576Voltage Rating : 100V ac or dc to earth for welding applicationsPackaging : 100m shrink-wrapped coils
Light duty welding for:Indoor and outdoor electric welding equipment.
Ambient temperature, ºC :
Rating factor, X :
251,04
301,00
350,95
400,91
450,85
- Assumed ambient air temperature 30°C.- Assumed maximum conductor temperature 70°C.- Derating of maximum current for other ambient temperatures - use rating factor X as given below:* Note:
* Note:
(mm) (kg/m)
Conductor
Size
Colour
Code
(mm²)
162535507095120
GreenBlueGreyRed
BrownYellowBlack
(mm)
Maximum
Diameter
of wires
0,310,310,310,310,310,310,51
(mm)
Approx.
Diameter
6,27,28,810,612,514,315,6
Nominal
Thickness
of
Insulation
(mm)
2,02,02,02,22,42,62,8
Approx.
Overall
Diameter
Approx.
Cable
Mass
10,1511,5012,8015,0017,2519,5021,50
0,210,290,390,550,760,991,24
Maximumresistance
of untinnedconductor
at 20°C
1,2100,7800,5540,3860,2720,2060,161
Conductor Dimensions
PHYSICAL PROPERTIES
Conductor
Size
(mm²) 100%
Class of Welding
85%
Automatic Manual Very
IntermittentSemi-automatic
* Maximum current rating (A) for duty cycles of
D.C.
Voltage
Drop
30% 20% mV/A/m60%
162535507095120
110140185230290350406
120150200250315380440
200255340420530640740
245316415515650785905
2,9041,8721,3300,9260,6520,4940,386
140180240295375450525
ELECTRICAL PROPERTIES
TECHNICAL DATA
16
TECHNICAL DATA
GENERAL WELDINGEPM/CM OR EPM/CR CABLE
CABLE DESCRIPTION
INSTALLATION INFORMATION
PROPERTIES
Single core flexible copper conductors to SANS 1411 Part 1, EPM (Ethylene-propylene monomer) insulated, CM (ChloronatedPolyethylene) or CR (Polychloropene) sheathed, heavy duty welding cables.
Heavy duty welding for:Indoor and outdoor electric welding equipment.
* Note: - Assumed ambient air temperature 30°C.- Assumed maximum conductor temperature 85°C.- Derating of maximum current for other ambient temperatures - use rating factor X as given below:
Ambient temperature, ºC :Rating factor, X :
251,04
301,00
350,95
400,91
450,85
Conductor
Size
(mm²) 100%
Class of Welding
85%
Automatic Manual Very
IntermittentSemi-automatic
* Maximum current rating (A) for duty cycles of
D.C.
Voltage
Drop
30% 20% mV/A/m60%
162535507095120
130175215270340420460
140190235295370445500
235320395495620750870
2903904806307909401090
2,921,901,350,950,670,500,38
170225280350440530610
(mm) (kg/m)
Conductor
Size
Colour
Code
(mm²)
162535507095120
(mm)
Maximum
Diameter
of wires
0,310,310,310,310,310,510,51
(mm)
Approx.
Diameter
5,47,28,510,111,714,115,5
1,2100,7800,5540,3860,2720,2060,161
Nominal
Thickness
of
Insulation
(mm)
2,02,02,02,22,42,62,8
Approx.
Overall
Diameter
Approx.
Cable
Mass
9,411,212,514,616,619,321,5
0,230,330,440,610,811,081,41
Maximumresistance
of untinnedconductor
at 20°C
( /km)W
Conductor Dimensions
GreenBlueGreyRed
BrownYellowBlack
PHYSICAL PROPERTIES
ELECTRICAL PROPERTIES
Specification : SANS 1576Voltage Rating : 100 V ac or dc to earth for welding applicationsCore Identification : EPM/CM - Outer CM sheath is coloured
EPM/CR - EPM insulation is coloured and CR sheath is blackPackaging : 100m shrink-wrapped coils
TECHNICAL DATA
CABLE DESCRIPTION
PROPERTIES
Single core flexible copper conductors to SANS 1411 Part 1, insulated with general purpose flexible grade PVC and sheathed witha flexible grade waterproof PVC/Nitrile.
1kV FLEXIBLE POWER CABLE
INSTALLATION INFORMATION
Specification : SANS 1574Temperature Range : -10°C to 70°CVoltage Rating : 600 / 1000 VCore Identification : Red, Black, Blue, Yellow (Other colours on request).Packaging : Shrink-wrapped coils from 16mm² to 70mm² or 500m drums
The product is sequentially marked at one metre intervals.
LV transformer connections Motor control centres
General wiring applications Distribution boards
A flexible power cable where flexibility is needed in equipment such as:
17
* Note: - Assumed ambient air temperature 30°C.- Maximum conductor temperature 70°C.- Derating of maximum current for other ambient temperatures - use rating factor X as given below:
Ambient temperature, ºC :
Rating factor, X :
Fault rating :
25 30 35 40 451,04 1,00 0,95 0,91 0,85115A/mm² (1 Second)
16
25
35
50
70
95
120
150
185
(mm²)
(mV/A/m)
Conductor
Size
Approx.
Conductor
Diameter
Impedance
@ 70°C
Approx.
Volt Drop
Continuous
Current Rating* Approx.
Cable
Mass(A)
(kg/m)(mm)
Approx.
Cable
Diameter
(mm)
5,4
7,2
8,5
10,1
11,7
14,1
15,5
17,0
18,9
1,460
0,933
0,663
0,462
0,326
0,247
0,193
0,163
0,140
2,92
1,866
1,326
0,924
0,652
0,494
0,386
0,326
0,280
2,529
1,616
1,148
0,800
0,565
0,428
0,334
0,282
0,242
9,4
11,2
12,5
14,1
15,8
18,1
19,6
24,0
27,1
3f1f 3f1f
76
101
125
151
192
232
269
300
341
68
89
110
134
171
207
239
262
296
0,230
0,316
0,423
0,575
0,759
1,010
1,291
1,723
2,206
* Current ratings are based on cable installed in a cubicle, and may vary depending on other applications.
18
PVDACLOW-VOLTAGE PVC CABLE
TECHNICAL DATA
Electrical and physical properties of 3 and 4 core PVC insulated PVC bedded *SWA PVC sheathed 600/1000 V cables withaluminium or copper conductors and manufactured to SANS 1507-3.
*Where the armouring of cable is used as the earth continuity path, it may be necessary to replace some of the steel wires withtinned copper wires (ECC) or to use a supplementary earth continuity conductor.
COPPER CONDUCTORS
(kA)
1 sec
short
circuit
rating
D1 D2
Approx. MassNominal Diameters
d
Cable
size Current ratings
Ground Ducts
Impe-
danceAir
Volt
drop
4c3c4c3c
ELECTRICAL PROPERTIES PHYSICAL PROPERTIES
(mm²) (A) (A) (A) ( /km)W (mV/A/m) (mm) (mm)(mm)(mm)
4c4c 3c3c
(mm)(mm) (kg/km) (kg/km)
1,52,54610162535507095120150185240300
8,519,6111,4012,5814,5916,5519,4620,8924,2627,0731,1933,3836,6840,8246,4351,10
243242537091119143169210251285320361416465
20263443587596116138171205234263298344385
192635456283110135163207251290332378445510
0,170,280,460,691,151,842,874,025,758,0510,9213,8017,2521,2727,6034,50
9,3310,5612,5713,9016,1419,1821,3423,9728,1431,2935,8238,1042,0546,7553,0658,53
1,251,251,251,251,251,251,601,601,602,002,002,002,002,502,502,50
1,251,251,251,251,251,251,601,601,602,002,002,002,002,502,502,50
14,1315,2317,0218,4
20,4122,3726,4627,8931,4635,4739,9942,1845,9851,1257,1362,20
14,9516,1818,3919,7221,9625,9228,3431,1736,5440,0944,6247,4052,6557,4564,1670,13
4485226677909961295183822152871361749015720690886901076712950
501597762910116917682196273238934837611572699250110391372616544
14,488,875,523,692,191,38
0,87490,63350,47180,33250,24600,20120,16980,14450,12200,1090
25,08015,3639,5616,3913,7932,3901,5151,0970,8170,5760,4270,3480,2940,2500,2110,189
PVC CURRENT RATINGS ARE BASED ONTHE FOLLOWING ENVIRONMENTAL PARAMETERS
70°C 25 C° 30 C° 1,2 K.m/W 500mm
Maximum sustained
conductor temperature
Ground
temperature
Ambient air temperature
(Free air shaded)
Ground
thermal ResistivityDepth of laying to top
of cable or duct
(kA)
1 sec
short
circuit
rating
D1 D2
Approx. MassNominal Diameters
d
Cable
size Current ratings
Ducts
Impe-
danceAir
Volt
drop
4c3c4c3c
ELECTRICAL PROPERTIES PHYSICAL PROPERTIES
(mm²) (A) (A) (A) ( /km)W (mV/A/m) (mm) (mm)(mm)(mm)
4c4c 3c3c
(mm)(mm) (kg/km) (kg/km)
ALUMINIUM CONDUCTORS
2535507095120150185240
90108129158192219245278324
7387104130157179201229268
8099119151186216250287342
1,44461,04650,77490,53880,39340,31480,26070,21330,1708
2,5021,8131,3420,93330,6810,5450,4520,3690,296
1,802,523,615,056,868,6610,8313,3517,32
17,7619,3321,8724,7628,6831,0933,9937,8042,60
20,6521,9325,0529,2733,7335,4439,3944,5150,04
1,601,601,601,602,002,002,002,002,50
1,601,601,601,602,002,002,502,502,50
24,7626,3329,0731,9637,0839,8942,7947,1052,90
27,6529,1332,2537,6742,5344,2449,6954,8161,14
130114771782213229083328383745575977
155417572150293036474023527662317550
Under short circuit conditions a maximum conductor temerature of 160 C is allowed for a maximum of 1 secondo
Ground
PVC CURRENT RATINGS ARE BASED ONTHE FOLLOWING ENVIRONMENTAL PARAMETERS
70°C 25 C° 30 C° 1,2 K.m/W 500mm
Maximum sustainedconductor temperature
Groundtemperature
Ambient air temperatureGround
thermal ResistivityDepth of laying to top
of cable
Cables inTrefoil Formation
Current Rating Voltage dropper amp
per metremV
Duct
(A)
Air
(A)
Ground
(A)
2535507095120150185240300400500630
8,359,4010,9512,5914,7416,1617,9920,1023,1126,2529,5032,5138,75
1,251,251,251,251,251,601,601,601,602,02,02,02,5
15,4516,5018,0519,8922,0425,1626,9929,3032,3137,0541,5044,5151,75
5637008461128150417842102254731144124513362038218
0,8790,6390,4790,3390,2570,2130,1820,1570,1340,1230,1130,1060,099
125156183223266301336370410476529581623
112140165200238269299329363420465509541
1,521,110,830,590,450,370.320,270,230,210,190,180,17
121147177221273314357401481546622695779
Impe-
dance
( /km)Wkg/kmD2D1
Rated
Area
mm² d
Approx.
MassApproximate Diameters
19
SINGLE CORELOW-VOLTAGE PVC CABLE
TECHNICAL DATA
Electrical and physical properties of single core PVC Insulated cables with stranded copper conductors, unarmoured, PVCsheathed 600 / 1000V manufactured to SANS 1507-3.
Electrical and physical properties of single core stranded copper conductors, PVC Insulated, PVC bedded, AWA PVC sheathed600 / 1000V cables manufactured to SANS 1507-3.
TECHNICAL DATA
Cables inTrefoil Formation
Current Rating Voltage dropper amp
per metremV
Duct AirAir
Current Rating
Cables A.C. or D.C.
mm² D1 D2 kg/km ( /km)W GroundGround
2535507095120150185240300400500630
5,957,008,159,7911,5412,9614,3916,1018,7121,4524,3026,5133,15
11,5512,6014,5516,1918,3419,7622,2924,1027,1130,2533,5036,5143,15
366469632880116014131734214527253375439552996965
0,87670,63560,47450,33560,25000,20540,17340,14990,12680,11310,10280,09630,0890
118156186232281324370424498566651740836
126156191246300349404463549635742835953
1,751,270,950,670,500,410,350,300,250,230,210,190,18
127153180221265301338381442499565634718
111132155190226256287323372419472532603
112141172223273318369424504584679778892
1,521,100,820,580,430,360.300,260,220,200,180,170,15
Rated
AreaNominal
Diameters
Nominal
Mass
Impe-
danceVoltage drop
per ampper metre
mV
Electrical and physical properties of Multicore PVC Insulated PVC Bedded *SWA PVC sheathed 600/1000V cables with strandedcopper conductors manufactured to SANS 1507-3.
*Where the armouring of cable is used as the earth continuity path, it may be necessary to replace some of the steel wires withtinned copper wires (ECC) or to use a supplementary earth continuity conductor.
PVC CURRENT RATINGS ARE BASED ONTHE FOLLOWING ENVIRONMENTAL PARAMETERS
70 Co 25 Co 30 Co 1,2 K.m/W 500mm
Maximum sustained
conductor temperature
Ground
temperature
Ambient air temperature
(Free air shaded)
Ground
thermal ResistivityDepth of laying to top
of cable or duct
MULTICORELOW-VOLTAGE PVC CABLE
TECHNICAL DATA
Ground(A)
Ducts(A)
Air(A)
8,86688,86688,86688,86688,86688,86688,86688,86688,86688,86688,86688,86688,86688,86688,8668
No of
coresCurrent ratings
( /km)W (nF/km)
Capacitance
D1 D2 (kg/km)
Nominal Diameters (mm)
d
ELECTRICAL PROPERTIES PHYSICAL PROPERTIES
Impedance Mass
14,715,216,217
18,518,518,922,524,825,728,132,032,634,837,6
487487487487487487487477434434434434434434410
9,09,610,611,512,712,713,016,618,119,021,425,125,726,629,4
1,251,251,251,251,251,251,251,601,601,601,601,601,602,002,00
47552460669073775680610001306142116952053218125943011
23456781012141924273037
373232272524222119181614141312
312626222019181715141312111010
312626222120191817161413131211
2.5mm² MULTICORE CABLES
1.5mm² MULTICORE CABLES
No of
coresCurrent ratings
Ground(A)
Ducts(A)
( /km)W (nF/km)
Capacitance
Air(A) D1 D2 (kg/km)
Nominal Diameters (mm)
d
23456781012141924273037
29242421201817161514121111109
23202017161514131211109887
2219191716151413121211101099
14,478214,478214,478214,478214,478214,478214,478214,478214,478214,478214,478214,478214,478214,478214,4782
422422422422422422422413413413379379379379379
8,18,69,510,311,411,412,614,815,316,219,222,422,923,725,9
1,251,251,251,251,251,251,251,251,251,601,601,601,601,601,60
13,814,315,115,817,017,018,220,721,222,025,929,329,830,732,8
42245651057761362971083790198014041687178318672153
Impedance Mass
ELECTRICAL PROPERTIES PHYSICAL PROPERTIES
20
SUSTAINED CURRENT RATING FACTORS FOR NON-STANDARD CONDITIONS FOR BOTH PVDACAND MULTICORE LV PVC CABLES
*D is overall diameter of one cable
No of cables
Condition DERATING FACTOR
2
0,86
0,91
3 5
0,81 0,75
0,89 0,87
6
0,74
0,87
9
0,72
0,85
Cables touching
Clearance D* between cables
CURRENT RATING FACTORS FOR GROUPING OF MULTICORE CABLES INSTALLEDHORIZONTALLY IN AIR
Maximum ConductorTemperature (°C)
700,880,941,00 0,82
GroundTemperatures (°C)
25 30 35 40
Maximum ConductorTemperature (°C)
700,870,941,00 0,79
AirTemperatures(°C)
30 35 40 45
Touching
Direct in groundNo ofcables
in groupAxial spacing (mm)
23456
0,810,700,630,590,55
150 300 450 600
0,870,780,740,700,67
0,910,840,810,780,76
0,930,870,860,830,82
0,940,900,890,870,86
Depth of laying(mm)
Direct in ground
500
800
1000
1250
1500
1,00
0,96
0,94
0,92
0,90
No of
cores
( /km)W (nF/km)
Capacitance
D1 D2 (kg/km)
Nominal Diameters (mm)
d
ELECTRICAL PROPERTIES PHYSICAL PROPERTIES
Impedance Mass
6mm² MULTICORE CABLES
234567
625353441438
514343353331
534545373633
3,68683,68683,68683,68683,68683,6868
556556556556521521
11,812,613,915,317,717,7
1,251,251,251,251,601,60
17,418,419,721
24,424,4
684791911
105413761412
Current ratings
Ground(A)
Ducts(A)
Air(A)
MULTICORELOW-VOLTAGE PVC CABLE
No of
cores
( /km)W (nF/km)
Capacitance
D1 D2 (kg/km)
Nominal Diameters (mm)
d
ELECTRICAL PROPERTIES PHYSICAL PROPERTIES
Impedance Mass
23456781012141924273037
504242353331292725232119181716
413434282725242220191615141413
413535292826252422211918171715
5,51715,51715,51715,51715,51715,51715,51715,51715,51715,51715,51715,51715,51715,51715,5171
487487487487487487487477434434434434434434410
10,210,912,313,614,914,918,120,220,422,824,931,032,235,836,2
1,251,251,251,251,251,251,251,601,601,602,002,002,002,002,00
16,317,018,419,721,021,024,227,028,229,632,538,639,843,443,8
597669764884961986107912511211188522823113335439664124
Current ratings
Ground(A)
Ducts(A)
Air(A)
4mm² MULTICORE CABLES
21
Use of intermediate Voltage allows increased power transfer over long distances with smaller conductor sizes, eg for loadstypically 25 kVA this represents a considerable saving when compared to conventional systems.
Underground cable - with a specially adapted tractor, the cable can be buried with minimum labour, and thus least cost.
Buried cable results in a "clean" landscape - no poles or overhead lines to hinder farm vehicles.
Screened cable construction for ease of fault location.
TECHNICAL DATA
CABLE DESCRIPTION
INSTALLATION INFORMATION
PROPERTIES
3 circular stranded plain soft copper conductors, XLPE insulated, layed up with one circular stranded tinned soft copper earthingconductor, collectively screened with an aluminium polyethylene laminate (APL) tape, polyethylene sheathed undergroundsupply cable.
ELECTRICAL PROPERTIES
CABLE SIZE (mm²)
Phase Conductor Resistance* ( /km)�
Earth Conductor Resistance* ( /km)
Impedance (Z) ( /km)
Current Rating** (A)
1 Second Short Circuit Rating (kA)
�
�
1,83
1,83
2,34
80
0,82
1,15
1,15
1,47
105
2,29
0,73
0,73
0,93
135
3,57
10 16 25
* DC @ 20°C** In ground. Soil temperature 25°C. Depth of lay 500mm. Soil thermal resistivity 1,2 K.m/W. Operating temperature 90°C
PHYSICAL PROPERTIES
CABLE SIZE (mm²)
Phase Conductor Construction (no. x diam.) (mm)
Earth Conductor Construction (no. x diam.) (mm)
Insulation Thickness (nominal) (mm)
Aluminium Screen Thickness (mm)
Sheath Thickness (nominal) (mm)
Cable Diameter (nominal) (mm)
Approximate Cable Mass (kg/km)
Minimum Bending Radius (mm)
7 x 1,33
7 x 1,33
2,1
0,15
1,45
20,5
545
205
7 x 1,67
7 x 1,67
2,2
0,15
1,6
21,3
990
210
19 x 1,38
19 x 1,38
2,2
0,15
2,0
26,4
1100
260
10 16 25
22
INTERDAC 3INTERMDIATE VOLTAGE 3 PHASE 4 WIRE
1900 / 3300 V UNDERGROUND SUPPLY CABLE
Specification : SANS 1507-4Temperature Range : -10°C to 90°CVoltage Rating : 1900 / 3300 VCore Identification : Red, Yellow, Blue and bare tinned earth conductorPackaging : Available on 500 metre wooden drums
Circular stranded hard drawn copper phase conductor, XLPE insulated with concentrically arranged identified neutral and bareearth conductors. Polyethylene sheathed 600/1000 V service connection cable. Nylon ripcord laid under sheath. Manufacturedto SANS 1507 and NRS 063..
Small overall diameter - concentric construction (SNE - Seperate Neutral Earth).
Lower mass - due to smaller diameter - no steel wire armour.
Increased safety - reliable earthing.
Improved reliability - UV stable sheath and core insulation and water blocked.
Tamper and vandal proof - unauthorised access to phase conductor inhibited by concentric layer.
Easy strip with nylon ripcord.
MECHANICAL PROPERTIES
10 16
Phase Conductor (No. x OD)(mm)
Nominal Insulation Thickness (mm)
Neutral Conductor (No. x OD)(mm)
Earth Conductor (No. x OD)(mm)
Nominal Sheath Thickness (mm)
Approximate Cable OD (mm)
Approximate Cable Mass (kg/km)
7 x 1,35
1,0
7 x 1,33
3 x 1,78
1,6
12,8
320
7 x 1,67
1,0
7 x 1,76
3 x 2,20
1,6
14,5
485
CABLE SIZE (mm²)
AIRDAC SNEHOUSE SERVICE CONNECTING CABLE
WITH OR WITHOUT PILOT CORES
TECHNICAL DATA
CABLE DESCRIPTION
INSTALLATION DATA
SAG* (mm)
SAG* (mm)
10 mm²
16 mm²
45
40
180
170
400
380
710
670
1110
1050
3600
5760
900
1440
Span (m) 10 20 30 40 50UTS** MWT***
Based on
* Assuming worst conditions, i.e. - 5,5 °C with simultaneous wind speed of 31 m/s and measured at midspan.** UTS = Minimum ultimate tensile strength.*** MWT = Minimum working tension.
23
* In air, with 30 °C ambient with maximum conductor temperature 90 °C
Phase Conductor Resistance (Ohm/km) DC @ 20 °C
Earth Size (mm²)
Neutral Size (mm²)
Phase Core Impedance (Z) (Ohm/km)
Current Rating* (A)
Pilot Cores (No. x OD) Solid (mm)
1,90
7,5
10
2,34
50
2 x 1,13
1,20
10
16
1,47
70
2 x 1,13
10 16CABLE SIZE (mm²)
ELECTRICAL PROPERTIES
* Assuming worst conditions, i.e. temperature -5,5°C with simultaneous wind speed of 31m/s and measured at midspan.** UTS = Minimum ultimate tensile strength. Safety factor of 2,5.*** MWT = Minimum working tension.
INSTALLATION DATA
SAG* (mm)
SAG* (mm)
4 mm²
10 mm²
40
35
165
140
370
310
650
550
1020
870
1480
3600
370
900
Span (m) 10 20 30 40 50UTS** MWT***
Based on
AIRDAC II CNEHOUSE SERVICE CONNECTING CABLE
TECHNICAL DATA
CABLE DESCRIPTION
Phase Conductor Resistance (Ohm/km) DC @ 20 °C
Phase Core Impedance (Z) (Ohm/km)
Current Rating (A)*
Symmetrical Short Circuit Rating for 1s in kA
1,90
2,34
50
1,431
4,80
5,88
30
0,572
CABLE SIZE (mm²) 104
* In air at 30 °C ambient with maximum conductor temperature of 90 °C.
ELECTRICAL PROPERTIES
4 10CABLE SIZE (mm²)
Phase Conductor {No. x OD} (mm)
Nominal Insulation Thickness (mm)
Earth Size (mm²)
Earth Conductor {No. x OD} (mm)
Nominal Sheath Thickness (mm)
Approximate Cable OD (mm)
Approximate Cable Mass (kg/km)
7 x 0,92
1,0
4
8 x 0,85
1,4
9,0
121
7 x 1,45
1,0
10
18 x 0,85
1,4
11,0
249
MECHANICAL PROPERTIES
24
Circular stranded hard-drawn copper phase conductor, XLPE insulated with concentrically arranged bare earth conductors.Polyethylene sheathed 600/1000 V house service connection cable. Nylon ripcord laid under sheath. Manufactured to SANS1507 and NRS 062/1998.
Small overall diameter - concentric construction
Lower mass - due to smaller diameter - no steel wire armour
Increased safety - reliable earthing
Improved reliability - UV stable sheath and core insulation
Tamper and vandal proof - unauthorised access to phase conductor inhibited by concentric layer
Easy strip with nylon ripcord
Vandal proofAesthetically pleasing
EconomicalDurable
Flexible SafeAdaptable
TECHNICAL DATA
CABLE DESCRIPTION
INSTALLATION INFORMATION
PROPERTIES
ABCLOW VOLTAGE AERIAL BUNDLE CONDUCTOR
Self-supporting system consists of four cores of hard-drawn stranded and compacted aluminum conductors of equal cross-section and insulated with carbon-loaded XLPE to ensure UV protection. All cores strained equally.
Supporting-core system consists of three phase cores of hard-drawn stranded compacted aluminium conductors insulated withcarbon- loaded XLPE laid up around an aluminium-alloy supporting core insulated with carbon loaded XLPE to ensure UVprotection.
Additional sub-conductors optional in both self-supporting and supporting-core systems.
Specification : SANS 1418 Part 1 and 2Temperature Range : -10°C to 80°CVoltage Rating : 600 / 1000 VCore Identification : Phase 1,2 and 3 indented
Non strain-bearing neutral, 2 longitudinal ribs on opposite surfaces 0,5mm x 1,00mmStrain-bearing (supporting) neutral, 1 longitudinal rib on one surface 0,5mm x 1,00mm
Packaging : Available on 500 metre wooden drums
••
NOTES : 1.
2.
Continuous current ratings are given for ambient temperature of C, and maximumconductor temperature of C. For other ambient temperatures use adjoining rating factors:Short circuit ratings of 1 second duration, for a final conductor temperature of C.
35 °80 °
130 °
TEMP °C 25 30 351.00 0.94
40 450.881.051.11FACTOR
Cable
Size
mm²
Current
Rating
Amps
(Note 1)
Short
Circuit
Rating kA
(Note 2)
Conductor
Resistance
@ 20°C
Ohm/km
Conductor
Resistance
(ac) @ 80°C
Ohm/km
InductiveReactance
@ 50Hz(Ohm/km)
InductiveReactance
@ 50Hz(Ohm/km)
Supporting Core SystemSelf Supporting System
Impedance (z)@ 50Hz At 80°C
(Ohm/km)
Impedance (Z)@ 50Hz @ 80°C
(Ohm/km)
SupportingCore Size
mm²
105144183228277322350
2,33,24,66,48,511,013,8
1,2000,8680,6410,4430,3200,2530,206
1,4901,0780,7960,5500,3970,3140,256
0,0960,0960,0900,0890,0860,0840,082
1,4931,0820,8010,5570,4060,3250,269
54,654,654,654,654,67095
0,1010,0970,0890,0860,0810,0790,079
1,4931,0820,8010,5570,4050,3240,268
2535507095120150
ELECTRICAL PROPERTIES
5,66,67,79,311,012,513,9
N/A N/A N/A N/A N/A N/A N/A
Cable
Size
mm²
Conductor
Diameter
mm
Core
Diameter
mm
ApproximateAssemblyDiameter
(mm)
ApproximateAssembly
Mass(kg/km)
MaximumDesignLoad(kN)
SupportingCore Size
mm²
ApproximateAssemblyDiameter
(mm)
ApproximateAssembly
Mass(kg/km)
MaximumDesign Load
kN
Self Supporting System Supporting Core System
Phase Cores
Above Plus 25mm² Auxiliary Core
Min MinMax Max
2535507095120150
2535507095120150
8,49,810,912,914,616,117,5
9,611,112,314,316,217,519,2
25272933374145
25323438424448
400540697982130214702011
5056458021087140715752116
57914192430
54,654,654,654,654,670,095,0
26283234384044
32343638425056
507612730944118316001870
6127178351049128817051975
66666813
6,57,58,610,212,013,515,0
MECHANICAL PROPERTIES
25
CABLE DESCRIPTION
INSTALLATION INFORMATION
PROPERTIES
SILICONE CABTYREFLEXIBLE WIRING CABLE
High conductivity tinned stranded flexible copper conductors to SANS 1411 Part 1. Insulated and coloured for phaseidentification with Silicone RubberType RD7 to SANS 1411 Part 3. Cores are laid up and sheathed with Silicone Rubber to SANS1411 Part 3 (Usually Red ).
Stoves Electrical Motors and PumpsFluorescent Lights All other Types of High Temperature Appliances
For the wiring of all types of:
Specification : SANS 1574 & VDE 0282Temperature Range : -50°C to 180°CVoltage Rating : 300 / 500 VCore Identification : 2 Core - Blue and Brown
: 3 Core - Blue, Brown and Yellow/Green: 4 Core - Blue, Brown, Black and Yellow/Green
Insulation and sheath is halogen free and has a low smoke emission.Limiting Oxygen Index is 24%
Packaging : Shrink-wrapped coils
26
234234234234234234
6,56,97,77,07,68,29,29,99,610,210,910,812,012,912,612,713,515,0
536277637793105127128132160166188231240229276337
0,5 16/0,2 65,3
43,5
32,6
22,3
13,4
8,3
0,75 24/0,2
1 32/0,2
1,5
2,5
30/0,25
4
50/0,25
56/0,3
(A)
Cable
Size
Number
of
Cores
Conductor
AC Resistance
@ 180°C
Current
Rating *
Approx.
Cable
Diameter
Approx.
Cable Mass
(mm)(mm²) (kg/km)(kg/m) ( /km)W
14
18
22
28
38
50
Nominal
Stranding
No. x diameter
16
20
25
31
42
56
Ambient temperature, ºC : 80Current Rating based on -
* Capable of continuous current rating at 180°C if there are no limits imposed by environmental conditions.
Derating of Current Rating for other Ambient TemperaturesAmbient temperature, ºC :
Rating factor, X :
40 60 80 100 120 140 1601,22 1,12 1 0,87 0,73 0,57 0,37
Maximum Conductor temperature °C : 180
TECHNICAL DATA
TECHNICAL DATA
CABLE DESCRIPTION
INSTALLATION INFORMATION
PROPERTIES
SILICONESINGLE CORE FLEXIBLE WIRING CABLE
High conductivity tinned stranded, flexible copper conductors to SANS 1411 Part 1. Insulated with Silicone Rubber TypeRD7 to SABS 1411 Part 3 in various colours.
Control Panels
Light Fittings
Appliances
All High Temperature Applications
For the wiring of all types of:
Specification : SANS 1574 & VDE 0282Temperature Range : -50°C to 180°C
: -50°C to 250°C (High Temperature) and mostly manufactured in WhiteVoltage Rating : 300 / 500 V (0,5 mm² - 16 mm²) and 600 / 1000V (0,5 mm² - 95 mm²)Core Identification : Red, Black, Blue, Brown, Green/Yellow and White (Other colours available on request)
Insulation is halogen free and has a low smoke emission. Limiting Oxygen Index is 24%.Packaging : Shrink-wrapped - coils 100m 0,5 - 35 mm²
- reels 50m 50 - 95 mm²
27
16/0,2
24/0,2
32/0,2
30/0,25
50/0,25
56/0,3
81/0,3
77/0,4
125/0,4
184/0,4
267/0,4
378/0,4
341/0,5
456/0,5
0,5
0,75
1
1,5
2,5
4
6
10
16
25
35
50
70
95
2,2
2,4
2,5
3,2
3,9
4,7
5,2
6,6
7,6
N/A
2,3
2,6
3,1
3,6
4,3
5,0
5,5
6,8
7,9
10,5
12,1
14,5
16,2
19,0
65,3
43,5
32,6
22,3
13,4
8,29
5,52
3,18
2,02
1,29
0,92
0,64
0,45
0,34
18
24
27
35
48
65
83
117
155
212
265
338
418
512
12
15
18
24
33
45
58
84
113
158
199
257
319
395
10,7
13,4
18,1
23,9
37,4
54,4
75,2
118,5
180,7
280
391
551
750
1010
24
30
36
46
62
84
110
151
201
N/A
15
19
23
31
43
59
76
109
147
N/A
9,4
12,6
15,6
22,4
34,7
54,4
75,2
118,5
180,7
N/A
76,3
50,8
38,1
26,1
15,6
9,70
6,45
3,71
2,36
N/A
(A)
Cable
Size
Conductor
AC
Resistance
Current Rating *Approx.
Cable
Diameter
300/500V 300/500V180°C 180°C 180°C
Single
Cable
Single
Cable
Cables in
Trefoil
Cables in
Trefoil
250°C 250°C 250°C600/1000V 600/1000V
Approx.
Cable Mass
(mm)(mm²) (kg/km)( /km)W
Nominal
Stranding
No. x diameter
Ambient temperature, ºCMaximum Conductor temperature °C
: 80: 180 & 250 (See table)
Current Rating based on -
* Capable of continuous current rating at 180°C and 250°C (See table) if there are no limits imposed by environmental conditions.
Derating of Current Rating for other Ambient Temperatures
Ambient temperature, ºC :
Rating factor, X :
40 60 80 100 120 140 1601,22 1,12 1 0,87 0,73 0,57 0,37
Specification : SANS 1574 &VDE 0282Temperature Range : -50°C to 180°CVoltage Rating : Glass Fibre Braided 300 / 500 V
: Polyester Braided 600 / 1000VColour Identification : Yellow (Polyester Braided)
: White, Blue, Brown (Glass Fibre Braided)Insulation is halogen free and has a low smoke emission. Limiting Oxygen Index is 24 %.Anti-fray and anti-pushback braiding
Packaging : Shrink-wrapped coils - 100m 0,5 - 35mm²50m 50 - 95mm²
TECHNICAL DATA
CABLE DESCRIPTION
INSTALLATION INFORMATION
PROPERTIES
SPECIAL SILICONEPOLYESTER & GLASS FIBRE BRAIDED CABLE
High conductivity tinned stranded, flexible copper conductors to SANS 1411 Part 1. Insulated with Silicone RubberType RD7 to SANS1411 Part 3. Cables are then layered with a varnished Impregnated Glass Fibre Braid or a varnished Impregnated Polyester Braid.
The internal wiring of all kinds of domestic, industrial, mining, automotive, aeronautical and marine equipment, wherehigh operating temperatures prevail.
Also applications that require medium mechanical protection against damage to the silicon in the form of a protective braid.
28
0,50,75
11,52,5461016
16/0,224/0,232/0,230/0,2550/0,2556/0,381/0,377/0,4125/0,4
2,52,82,93,64,35,15,66,97,6
65,343,532,622,313,48,295,523,182,02
18242735486583117155
1215182433455884113
13,016,218,427,639,964,884,7133,7197,7
Cable
Size
GLASS FIBRE BRAIDED (300 / 500V)
POLYESTER BRAIDED (600 / 1000V)
Conductor
Resistance
@ 180°C
* Current RatingApprox.
Cable
Diameter
Approx.
Cable Mass
(mm)(mm²) (kg/km)
Nominal
Stranding
No. x diameterSingleCable
Cables inTrefoil
(A)
1,52,54610162535507095
44/0,272/0,256/0,381/0,377/0,4125/0,4184/0,4267/0,4378/0,4341/0,5456/0,5
3,84,55,15,77,28,410,912,815,216,919,7
22,313,48,295,523,182,021,290,920,640,450,34
35486583118155212265338418512
2434465985113158199257319395
26,039,259,379,11271932863995627631026
* Capable of continuous current rating at 180°C if there are no limits imposed by environmental conditions.Derating of Current Rating for other Ambient TemperaturesAmbient temperature, ºC :
Rating factor, X :
40 60 80 100 120 140 1601,22 1,12 1 0,87 0,73 0,57 0,37
GWI -
H03 VV-F -
H05 VV-F -
HRQ -
QR -
GENERAL WIRE INDUSTRY
HARMONISED 300 / 300 V PVC INSULATED PVC SHEATHED FLEXIBLEHARMONISED 300 / 500 V PVC INSULATED PVC SHEATHED FLEXIBLEHIGH TEMPERATURE HEAT RESISTANT (105°)
SILICONE
HD -
LD -
ND -
PVDAC -
PVI -
SWC -
HEAVY DUTY 600 / 1000V
LIGHT DUTY 300 / 300 VNORMAL DUTY 300 / 500 VPVC INSULATED, PVC BEDDED, SWA, PVC SHEATHEDPVC INSULATED SINGLE CORE FLEXIBLES
SURFACE WIRING CABLE (SURFIX)
CONDUCTORS
AL -
PHDC -
PSC -
SOL AL -
TSC -
ALUMINIUM CONDUCTOR (STRANDED)PLAIN HARD DRAWN COPPERPLAIN SOFT COPPERSOLID ALUMINIUM CONDUCTORTINNED SOFT COPPER
INSULATION
EPM -
EPM/CM -
PE -
PVC -
PVC (FR) -
PVC (FR LH) -
PVC (N) -
XLPE -
SIL (QR) -
ETHYLENE PROPYLENE MONOMERCO-EXTRUDED EPM/CMPOLYETHYLENEPOLYVINYL CHLORIDEPOLYVINYL CHLORIDE FIRE RETARDANTPOLYVINYL CHLORIDE FIRE RETARDANT AND LOW HALOGEN GAS EMISSIONPOLYVINYL CHLORIDE (NITRILE)CROSS-LINKED POLYETHYLENESILICONE
BEDDING AND SHEATHING (E.T.C)
APL / PE -
CM -
CR -
CRR -
EVA -
PE -
PVC -
PVC (FR) -
PVC (FR LH) -
SIL (QR) -
AL POLYETHYLENE LAMINATE (LONGITUDINAL) WITH POLYETHYLENE SHEATHCHLORONATED-POLYETHYLENEPOLYETHYLENEPOLYCHLOROPRENE REINFORCEDETHYLENE VINYL ACETATEPOLYETHYLENEPOLYVINYL CHLORIDEPOLYVINYL CHLORIDE FIRE RETARDANTPOLYVINYL CHLORIDE FIRE RETARDANT AND LOW HALOGEN GAS EMISSIONSILICONE
ARMOURING (E.T.C)
AWA -
CNE -
COLL SCR -
DSTA -
DWA -
EMS -
IND SCR -
SNE -
SWA -
SWA/ECC -
TCB -
ALUMINIUM WIRE ARMOUREDCONCENTRIC NEUTRAL EARTHCOLLECTIVELY SCREENEDDOUBLE STEEL TAPE ARMOUREDDOUBLE STEEL WIRE ARMOUREDELECTROMAGNETC SCREENEDINDIVIDUALLY SCREENEDSPLIT NEUTRAL AND EARTHSINGLE STEEL WIRE ARMOUREDSTEEL WIRE ARMOUR WITH EARTH CONTINUITY CONDUCTORTINNED COPPER BRAIDED
CABLE TYPE
29
ABBREVIATIONSAPPLICABLETO CABLE DESCRIPTIONS
FR (Flame Retardant) Red and Orange Stripe cables
LHFR (Low Halogen) Blue Stripe cables
NHLSFR (Non Halogen)White Stripe cables
Fire Survival cables
are designed toreduce the spread of fire along a cable tray or duct. However, when thesecables burn, they give off large quantities of toxic gases and smoke.
has specially formulated PVC thatreduces the emission of hydrochloric acid during burning of the cables.
are designed to reduce flamepropagation and smoke in those instances where a fire may develop. Byreplacing the standard PVC with XLPE insulation and EVA bedding and outersheath, no HCI gases will be liberated during the burning of the cables.
essentially are very similar to LOTOX cables butcontain in additional a glass/mica tape, wrapped around each conductor, toprevent short circuits during a fire situation. The cables allow continuity ofoperation of vital circuits, and are designed to survive exposure to atemperature of 950°C for a period of three hours.
(FYRGARD )
(LOHAL )
(LOTOX )
(FYRSURE )
®
®
®
®
* Compacted conductors
: 1,5mm² - 6mm² 5kg & 25kg coils10mm² - 16mm² 25kg & 500kg wooden drums25mm² - 240mm² 500kg wooden drums
: Customer requires : 180m of 70mm² CopperEarth Wire. 1kg of 70mm² Copper is therefore= 1,58m. So 180m divided by 1,58 = 113,92kgsay 114kg
Packaging
Example
Bare Copper Earth Wire (SABS 1411 Part 1)
1,5
2,5
4
6
10
16
25
35
50
70
95
120
150
185
240
71,19
42,44
27,04
18,20
10,56
6,91
4,33
3,13
2,20
1,58
1,19
0,91
0,73
0,62
0,46
Conductor Size
mm²
Nominal Stranding
No. x diameter
Approx. Meters
m/kg
7/0,53
7/0,66
7/0,85
7/1,04
7/1,35
7/1,67
19/1,38*
19/1,62*
19/1,88*
19/2,28*
19/2,50
37/2,03
37/2,28
37/2,50
37/2,98
FLAMOSAFE RANGE OF FIRE PERFORMANCE OF ELECTRIC CABLES
Correction factors for direct solar radiation
1,5 - 10
16 - 35
50 - 95
120 - 185
240 - 400
0,70
0,68
0,65
0,62
0,59
0,62
0,57
0,53
0,49
0,44
1000 W/m²(Coastal)
Correction Factor
Solar Radiation
1250 W/m²(Highveld)
Cross-sectionalarea of
conductormm²
����� ������� ���� ��� ��� �� ����� ����
where = Short circuit rating in ampsK = A constant combining temperature limits
and properties of conductor materialsA = Area of conductort = Duration of short circuit in seconds
���
Values of conductor / temperature constant K
Insulationmaterial
Conductormaterial
OperatingTemp
°C
ShortcircuitTemp
°C
K factor
Copper
Aluminium
PVC
PVC
70
70
160
160
115
76
Bending Radii
PVC Insulated Cables 1000 V
Multi and Single Core 16 - 50 mm² 8 x d70 mm² and greater 10 x d
USEFULTECHNICAL DATA
30
CONTACT DETAILS
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