821 M-E 2015 04 16 en - Chesapeake Supply & Equipment · SENCON – SENNEBOGEN Control System...

Tier 3b emission

standards

9–12 m

23.9/25.1 t

Mobile material handling machine

97/119 kW

2

Advanced. The E-Series.

Your top benefi ts:

1962: Rope-driven S833 with elevated operator cab

What makes up the E-Series

60 years of experience in designing and constructing hydraulic material handling machines

Uncompromisingly high performance in all areas: focus on material handling

Technology that can be mastered: high-quality components without over-engineering

Long product service life and high value retention

Green Effi ciencySave fuel – reduce operating costsWork quietly – protect operator and environment

Peak performance Durable mechanical systems – stressed parts optimizedHigh speeds – high load capacities

Maximum operating comfortComfortable Maxcab operator cab – relaxed workSENCON – SENNEBOGEN Control System

Maximum safetySafe entry and exit – no-slip steps State-of-the-art cameras – entire work area in view

Maintenance and service made easyEasy fault diagnosis – central reading pointsEasy maintenance – clear labeling

Consultation and support3 production sites – 2 subsidiaries120 sales partners – over 300 service stations

3*Up to 25% depending on use compared to the D-Series

- 50%- 90%

- 25% Fuel consumption*Nitrogen oxides/Tier 4Particulate emissions /

Tier 4

More performance, and then some:

4

RPM1800 ECO

RPM0

RPM1400

RPM800

0 s 5 s 8 s 5 min

Work Idle Stop

The E-Series. At a glance.

3

4

Four ways to save fuel Up to 20% savings: working in Eco Mode with reduced engine speed

Idle automation reduces speed to 40% of operating speed

Stop automation switches the engine off when not needed

Optimized engine settings, reduced specifi c fuel consumption, state-of-the-art exhaust aftertreatment

Quiet operation Consistently quiet operation thanks to decoupled engine mounts and soundproofi ng in the doors

Sound pressure level reduced by up to 4.5 dB; sound power level according to 2000/14/EC up to 2 dB lower than required

d3

High-capacity cooling Constant, reliable performance thanks to oversized and robust fans and radiators

Water and oil coolers with top-notch effi ciency thanks to axial-piston pump and motor control and on-demand thermostatic control

Charge-air cooler with mechanical drive

h top4

5

56

7

* Optional, see page 7

Preliminary image with crawler undercarriage

Powerful hydraulic system Strong pumps with power reserves Top effi ciency thanks to oversized hydraulic valves and lines

Extra-long change intervals of 4,000 operating hours through initial fi ll-up with HVLPD oil with extended ser-vice life when using SENNEBOGEN HydroClean* 7

Smart radiator technology Comes standard: automatic, fast and strong fan reversal for blowing out radiators and continuous cooling capacity

Side-by-side radiators, easily accessible and clean cooling technology

Fuel savings through optimized fan operationh opti5

6

Maximum safety No-slip work surfaces 2 cameras to the right and rear Platform with railing next to cab sliding door

d

6

The E-Series. Pure comfort.

Maxcab comfort cab Air-suspension comfort seat with heater

Convenient joystick control Hinged front window Sliding door, platform in front of cab Color monitor for right side and rear-facing camera feeds

SENNEBOGEN OptiMode:Various modes to optimize performance

SENCON Clear menu Determine operating values without the need for addi-tional instruments

Fast troubleshooting thanks to detailed messages

Automatic climate control Consistently pleasant cab climate thanks to 10 evenly distributed air vents

Central controls make operation easy

Platform with railing Safety when entering and exiting the cab

Sliding door makes entering and exiting easy and safe

7

Maintenance and service made easy

Maintenance-optimized Quick and easy troubleshooting thanks to straightforward and clearly labeled electrical distributor

Easy access to all service points on the machine

Automatic central lubrication for attachment and slewing gear raceway

HydroClean* 3-μm microfi lter for optimal protection of hydraulic components

Cleaner hydraulic oil, longer service life

Central reading points Easily accessible, central reading points

Quickly inspect entire hydraulic system

Clear labeling All parts labeled with a unique part number

Easy and reliable spare parts ordering

* Optional

8

Modular design – versatile solutions

* Additional information on our crawler undercarriages can be found in the 821 R E-Series brochure

M

Orange-peel grapple

Double-shell grapple

Magnetic plate

Scrap metal shears

K11K9 K11 ULM K12

E270 with Maxcab

Diesel-hydraulic drive

Electrohydraulic drive

Engine line drum

Transformer

Attachments Equipment options (others available upon request)

Cabs Uppercarriage

Options

Undercarriage variants

MHD mobileM mobile R25/240 crawler* 4-point underframe

max.0.6 m

max.1.0 m

max.3.0 m

99

of the work area through power-ful LED headlights*

Better illumination

even when fully extended thanks to massive cylinders

High load capacities

thanks to railings*, handlesand no-slip steps

Safe entry and exit

thanks to platform with railingSafe entry and exit

Made of recyclablesheet steel

Robust side cover

due to the broad outrigger area

High stability

And safe working height thanks to stable cab elevation

Ideal overview

through robust and FEM-optimized equipment

Reliable operation

For conveniententry and exit

Sliding door

*Optional

10

Technical data, equipment

SLEWING DRIVEGearbox Planetary gearbox with axial piston motor

and integrated brake valve

Parking brake Spring-loaded, hydraulically vented safety multi-disk brake

Slewing ring Oversized slewing ring

Slewing speed 0–8 rpm, continuous. Hydraulic brake valves integrated into motor ensure wear-free braking.

UPPERCARRIAGEDesign Torsion-resistant upper frame with end shields

all the way from boom linkage to counter-weight for optimized force transmission, preci-sion-crafted steel bushings for boom bearings, lockable storage compartment, outstanding design, very low noise emissions

Central lubrication

Automatic central lubrication for equipment and slewing gear raceway

Electrical system

Central electrical distributor, battery disconnect switch

Safety Right and rearview cameras

Options Slewing gear brake via foot pedal Perimeter uppercarriage railing for additional safety

LED lighting package Fire extinguisher Special paint fi nish Electric hydraulic tank preheater with uppercarriage power socket

Low-temperature package (oils, battery heater, hydraulic oil preheater, cab preheater, motor preheater)

Platform with railing next to cab Hydraulically driven 9 kW/15 kW magnetic generator

HYDRAULIC SYSTEMLoad-sensing/LUDV hydraulic system for work and travel functions

Pump type Swashplate-type variable-displacement piston pump, load pressure-independent fl ow distri-bution for simultaneous, independent control of work functions

Pump control Zero-stroke control, on-demand fl ow control – the pumps only pump as much oil as will actually be used, pressure purging, load limit sensing control

Operating pressure

Max. 350 bar

Filtration High-performance fi ltration with long change interval

Hydraulic tank 260 lControl system Proportional, precision hydraulic actuation of

work movements, 2 hydraulic servo joysticks for the work functions, additional functions via switches and foot pedals

Safety All hydraulic circuits secured with safety valves, hydraulic accumulator for emergency attachment and cab lowering if engine fails,pipe-fracture safety valves for stick and hoist cylinders

Options Bio-oil – environmentally friendly ToolControl for programming pressure/rate of up to 10 tools

Additional hydraulic circuit for shear attachment

Load moment warning with capacity utilization indicator with/without shutdown

Electronic overload safeguard with overload shutdown

SENNEBOGEN HydroClean 3-μm hydraulic microfi lter system

ENGINEPower 821 M: 97 kW/130 hp at 2,200 rpm

821 MHD: 119 kW/160 hp at 2,200 rpmModel Cummins QSB 4.5 Tier 3a/3b

Direct injection, turbo-charged, charge-air cooler, reduced emissions, Eco Mode, idle automation

Cooling Water-cooled

Air fi lter Dry air fi lter with cyclonic pre-fi lter, safety element, contamination indicator

Fuel tank 330 lElectrical system

24 V

Batteries 2 x cold-start high-performance batteries

Options Engine block heater for temperatures below -20 °C

Electric fuel pump Jump-start terminals

Subject to change.

MACHINE TYPEModel (type) 821

11

Technical data, equipment

ATTACHMENTSDesign Sealed and soiling-protected box design with

oversized bearing points for long service life.Oversized bearing points with low-mainte-nance, sealed special bushings, precision-crafted

Cylinder Special hydraulic cylinder with hydraulic end position damping, optimized kinematics for high lifting power. The material handling attachment is specifi cally designed for high-performance applications.

Central lubrication

Automatic central lubrication system

Options Ball valves on the hydraulic linesopen, close, and rotate grapple

Multi-coupling Adjustable hoisting limiter/stick limiter

CAB Cab type E270 hydraulically elevating cab

Cab equipment Sliding door, excellent ergonomics, automat-ic climate control, heated, air-suspension comfort seat, fresh/circulating air fi lter, joy-stick control, 12 V/24 V connections, SENCON

Options Auxiliary heating system with timer Activated carbon fi lter for fresh/circulating air Steering wheel with adjustable steering column

Sliding window in cab door Armored-glass windshield Armored-glass roof window Polycarbonate safety side and rear panels Windshield wiper with washer for lower windshield/glass roof panel

Rolling shade for roof window and windshield

Protective roof grating FOPS protective roof grating Protective front grating Maxcab industrial cab with single-piece armored windshield

Radio kit/radio and CD with speakers

UNDERCARRIAGEDesign Strong undercarriage with 4-point outrigger

support or combination of stabilizer blade and claw support (option), hydraulically lock-ing pendulum steering axle. Pendulum axle cylinder with pipe-fracture safety valves

Drive All-wheel drive powered by variable-displace-ment hydraulic motor with direct-mounted, automatically actuated brake valve and 2-speed power-shift transmission. Strong planetary axles with integrated steering cyl-inder, 2-circuit multi-disk service brake.

Parking brake Spring-loaded multi-disk brake

Tires 8 x 10.00-20 solid rubber

Speed Stage I: 0–5.5 km/h; Stage II: 0–20 km/hOptions 8 x 10.00-20 pneumatic tires

Individual outrigger actuation Additional pushing blade for 4-point support (front or rear)

2-point claw support and stabilizer blade (front or rear)

Protection for travel drive/towing pintle

ELECTRIC DRIVE Option Power: 160 kW, 400 V, 50 Hz

Total connected load 270 kVA, customer-provided 355 A fuse (alternatively 400 A with magnet system) for 400 V – delta-wye connection motor start

Power: 200 kW, 400 V, 50 HzTotal connected load 340 kVA, customer-provided 425 A fuse (alterna-tively 500 A with magnet system)

Advantages: Lowest operating costs, quiet and virtually vibration-free work, long service life of hydraulic components

OPERATING WEIGHTMass

Note

821 M with 4-point outrigger, K11 compact loading attachment and 600-l orange-peel grapple Approx. 23,950 kg

821 MHD with 4-point outrigger, K12 compact loading attachment and 600-l orange-peel grapple Approx. 25,100 kg

Operating weight varies by model and equipment.

Subject to change.

12

7860

0 2 4 6 8 10 12

0

2

4

6

8

10

12

14

-2

-4

-1

1

3

5

7

9

11

13

-3

-5

-61422 5 76 9 110 112 3

14.0

4.0

5.7

9.4

9.7

8.2

55.5.5..444

7,,1

7..0

6..0

4.999

5.6

5.6

5.55 66

5.2

3.99

4.4 22

[4,[ 6]

[4,0]

[7[ ,0,0]]

[6,1]

[5,8]

[5,[5[5,8]8]8]

[4,8]

[4,,[4 6]6]

[4,2]

[4,0]

[4[4[4,0,00,00]]]]

[3,4]

[3[3,3,3]]

[3,2]

[3,1]1]1]

[3,0]

[2,4]]

4]]

20130117175314[20130308104901]

All load ratings are in tons (t) and apply at the end of the stick, without attachment, on solid, level ground. Attachments such as grapples, magnets, load hooks, etc. are included in the load ratings. The ratings constitute 75% of the static tipping load or 87% of the hydraulic lifting power in accordance with ISO 10567. In accordance with EU standard EN 474-5, material handling machines used for hoisting must be equipped with pipe-fracture safety devices on the hoist cylinders and an overload warning device. Load ratings apply for a machine with deployed 4-point outrigger support and for 360° slewing. Load ratings in square brackets [ ] apply for blocked pendulum axle, undeployed outriggers, free-standing, 360° slewing.

Undercarriage MP21E Compact boom 5.1 mDipperstick 4.0 m

Cab E270 Maxcab, hydraulically elevating

Machine shown reversed

K9

Load ratings M

Subject to change.

13

Load ratings

0 2 4 6 8 10 1222 5 76 9 110 112 3

0

2

4

6

8

10

12

14

-2

-4

-6

1

3

5

7

9

11

13

-1

-3

-5

14

7.5

9.1

5.8

5.8

4..33

5..0

5.5.55

5..9

6..3

6..7

6..6

5..8

4.1

4.4 99

5.1

5.2

5.3

5.1

4.4

3.3333 66

4.3

4.3

4.3

4.44444444 22222

4,0

3.3

3.22

3.5

[6,9]

[6,[ ,[ ,2]]]

[5,6]

[5,3]

[5,[5 2]2]

[44,3]

[44,9]

[44,9]

[44,7]

[44,5]

[44,1]

[3,9]

[3,6]

[3,5]

[3 4,44]]]

[3,4]

[3,3]

[3,2]

[3[3[3,0,00,0]

[2,9]

[2,7]

[2,7]

[2, ]5]]

[2,5]

[2,4]

[2,3]

[2,2]

[2,1]

[2[2,11]]

[1,9]

[1,8]

]

20130117163153[20130308103152]


Subject to change.

Undercarriage MP21E Cab E270 Maxcab, hydraulically elevating

Compact boom 6.3 mDipperstick 4.6 m


K11

M

14

0 2 4 6 8 10 12

0

2

4

6

8

10

12

14

-2

-4

-6

1

3

5

7

9

11

13

-1

-3

-5

141 3 5 7 92 4 6 82 4 6 11 13

7.77.7.4444

5.3

6.666 4

8.1

8.9

7.7 111

5.1

4.4 0

5.1

5.6

5.8

6.1

6.4

6.0

4.9

3.99

4.7

4.7

4.9

5.0

4.5

3.8

4.0

4.0

4.0

3.4

3.00

2.77

[5,6]6]6]6]

[7[ ,4,4,4,4, ]]

[ ,5,[5,,5,5,,[ ,,3]]

[6,4]

[6[ ,4, ]]

[5,[5,[5,7]7]7]

[5,1]

[4,8]

[4[4,0,0,, ]]

[4,,6]

[4,,6]

[4,,4]

[4,[ ,4 1]]

[3,,5]

[3,,3]

[3,[3[ ,,,2]2]]

[3,1]

[3,1]

[3,0]

[2[ ,9, ]]

[2,5]

[2,4]

[2[2[ ,44, ]]]

[2,2]

[2[ ,1, ]]

[1,1[1 9]9]9]

[1,9]

[1,5]]

K11 ULM

20130117173041[20130308105540]





Subject to change.

Load ratings M

15

0 2 4 6 8 10 1222 5 76 9 110 112 3

0

2

4

6

8

10

12

14

-2

-4

-1

1

3

5

7

9

11

13

-3

-5

-614

5....55

8.1

8.9

7.37 3

3.6

3.9

3.3 8

44.4.4.44444444 666

4.4 9

.55 33

5.7

6.1

6.4

.66666666 55555555

6.2

5.4

3.88

4.5

4.4 77

4.8

5.0

4.8

4.2

3.5

4.4 00

4.1

4.1

4.1

44.444 00

3.8

3.3

3.5

3.5

3.4

3.0

[5[5,[5[5[ 5]

[6,[ ,6]]

[5[5[[[[[[5555[[[[[[[[[[[[[[[[[[ ,8,8,8]]]

[4,8]

[3,6]

[3,[3,9]9]9]

[33,8]

[44,6]

[44,9]

[44,9]

[44,6]

[4,[ ,4 3]]

333[3[3[33[[333 9,9,9]]]

[33,6]

[3,3 4]

[3,[3,33 2]2]

[3,[3,[3,[3,[ 4]]

[3,4]

[3,4]

[3,3]

[3,[ ,1]]

[2,7]

[2,5]

[2,[2,4]4]

[2,5]5]5]5]

[2,5]

[2,4]

[2,[ ,3]]

[2,2]

[2,1]

[2,0]

[1,[1,9]9]

[1,8]

[1,[1,8]8]

[1,7]

[1,[1[1 6]6]6]6]

[1,6]

K12


20130117173923[20130308105235]




Subject to change.

Load ratings M

16 Technical features and dimensions subject to change.

Transport dimensions

Transport width: 2,550 mm

821 M with MP21E undercarriage and E270 hydraulically elevating cab

Load boom Grapple stick Transport length (L)

Transport height (H)

K9 5.1 m 4.0 m 8.5 m 3.25 mK11 6.3 m 4.6 m 9.65 m 3.25 mK11 ULM 6.3 m 4.2 m ULM 9.7 m 3.25 mK12 7.0 m 4.9 m 10.4 m 3.25 m

821 M with MP21E undercarriage

M

Heckradius 2420

2500

3580

11030

0

2550

2550

4365

4790

1280

2400/

3240

2650

5890

34

H

L

17

20130117173923[20130316173032]

Undercarriage MP26D Compact boom 7.0 mDipperstick 4.9 m




Subject to change.


1171739230316173032]

20130[20130 00

0 2 4 6 8 10 1222 5 76 9 110 112 3

0

2

4

6

8

10

12

14

-2

-4

-1

1

3

5

7

9

11

13

-3

-5

-614

[5,[[5 5]

[7,[7,7]7]

[6[6,[[[[[[[[66[[[[[[[[[[[ 9]9]9]

[4,8]

[3,6]

[3[3,9,99]]]

[33,8]

[4,4[4,4 6]6]

[4,4 9]

[5,5 3]

[5,5 3]

[5,55[5,5 0]0]

[4[4,[444444 6]6]6]

[4,4 3]

[4,4 0]

[3[333,9,9]]

[3[3[3[3,88,8,,8]]

[3,9]

[3,9]

[3,8]

[3[3,6,6]]

[3,2]

[3,0]

[2,[2,9]9]

[2,9]9]9]

[2,9]

[2,8]

[2,[2,7]7]

[2,6]

[2,5]

[2,4]

[2,[2,3]3]

[2,2]

[2,[2,1]1]

[2,0]

[2,[2[2 0]0]0]0]

[1,9]

.5..55

8.1

8.9

7.37 3

3.6

3.9

3.3 8

4.4444 666

4.4 9

5.5 33

5.7

6.6 1

6.6 4

6.6 2

5.4

3.88

4.5

4.4 77

4.8

5.0

4.8

4.2

3.5

4.4 00

4.1

4.1

4.1

3.8

3.3

3.5

3.5

3.4

3.0

Load ratings

K12

MHD

18 Technical features and dimensions subject to change.

3325

10450

2400

3250

2650

5900

28004685

5110

1290

2550

4000

85 15580

Heckradius 2420

340

250

3980

4360

110

2750

(650)

Transport dimensions MHD

821 MHD with MP26D undercarriage and K12 attachment

19

1) Weight information without grapple suspension,stick bolts, hose system

2) Half-open shells: shell sheet steel width 400 mm, 500 mm for 1,250 l capacity and higher

*) Available upon request

Dimensions in [mm]Detailed information on grapples, as well as log grapples, quick-release systems, and other attachments can be found in the "Attachments" brochure

Recommended grapples

SGM orange-peel grapple (5 shells)

SGZ double-shell grapple

Magnetic plates

SGM orange-peel grapple (4 shells)

g p

Design/sizeGrapple capacity

Weight1

Max. load capacityShell

HO G

SGM l kg kg t400.30-4 400 1275 1385

4.0600.30-4 600 1300 1435

800.30-4 800 1345 1510


Weight1

Max. load capacityShell 2

HO G

SGM l kg kg t400.30-5 400 1465 1528

4.0600.30-5 600 1490 1580

800.30-5 800 1540 1650


Weight1 Max. load capacity

kg t

1000.40 1000 1270

4.01200.40 1200 1360

1400.40 1400 1420

1600.40 1600 1530

Type series/model Power DeadweightBreakaway

forceLoad capacity in kg

WOKO kW kg kN Slab(safety factor 2)

S-RSL 13 10.5 1300 260 13000

S-RLB 10 4.8 730 190 9500

S-RLB 11.5 5.5 1060 240 12000

S-RLB 12.5 8.8 1310 280 14000

S-RLB 13.5 10.0 1700 300 15000

Recommended magnetic generator: 9 kW/15 kW

www.sennebogen.de

SENNEBOGEN Maschinenfabrik GmbH Sennebogenstrasse 1094315 Straubing, Germany

Phone +49 9421 540-144/146Fax +49 9421 43 [email protected]

Orde

r no.

/ite

m n

o. 18

7571

821M

-E-0

4151

0

This catalog describes machine models, what equipment comes with individual models, and confi guration options (standard equipment and optional equipment) of the machines delivered by SENNEBOGEN Maschinenfabrik. Machine illustrations may contain optional and additional equipment. Actual equipment may vary depending on the country to which the machines are delivered, especially in regard to standard and optional equipment. All product designations used may be trademarks of SENNEBOGEN Maschinenfabrik GmbH or other supplying companies, and any use by third parties for their own purposes may violate the rights of the owners.Please contact your local SENNEBOGEN sales partner for information on available equipment variants. Desired performance characteristics are only binding if they are expressly stipulated upon conclusion of the contract. Delivery options and technical features subject to change. Errors and omissions excepted. Equipment subject to change and rights of advancement reserved. © SENNEBOGEN Maschinenfabrik GmbH, Straubing, Germany. Reproduction in whole or in part only with written consent of SENNEBOGEN Maschinenfabrik GmbH, Straubing, Germany.

821 M-E 2015 04 16 en - Chesapeake Supply & Equipment · SENCON – SENNEBOGEN Control System...

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Transcript of 821 M-E 2015 04 16 en - Chesapeake Supply & Equipment · SENCON – SENNEBOGEN Control System...