6-81-1073 Rev 2

7/28/2019 6-81-1073 Rev 2

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L1I talayte INDIA LIMITEDI A G O O dIndia UM04..91

INSPECTION AND TEST PLANFO R

INTEGRATED TELEPHONE SYSTEM

S TANDARD S P ECIF ICAT ION NO.

6-81-1073 R ev. 2

of 8

e i l i t ) 1 1 1 i c y

T h t e r r t r f t a T u r z f r - - 9 T

INSPECTION AND TEST PLAN

FOR


2 29.06.2012 Revised and Re issued C DM

1 28.09.07 Revised and R e- issued AKG P PM MVKK V C

0 25.07.02 Issued for implementation RG AK C AK B G R R

S ta n da rd s C o m m i tt ee S ta n da rd s B u r ea uRev.No .

Date P urp osePrepared

byChecked

byC on venor C hairm an

Approved by

Copyright EIL — All rights reservedF o rm a t N o . 8 -0 0 -0 0 0 1 -F 7 Re v . 0

7/28/2019 6-81-1073 Rev 2


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6-81-1073 Rev. 2

of 8

Abbreviations

AS

BASEEFA

BI S

CCE or CCOE

CELL

CIMFR

C EDF T

DTDPT

ERTLFCRI

FM

FL PHTHI C

ITP

IP

IC

IG C

IE C

JE C

LPT

Alloy Steel

: British Approval Service for Electrical Equipment in Flammable

Atmospheres

: Bureau of Indian Standard

: Chief Controller of Explosives

: Certification Engineers International Limited

Central Institute of Mining & Fuel Research

Carbon Equivalent

: Dry Film Thickness

Destructive Testing

Dye Penetrate Testing

Electronics Regional Test Laboratory

Fluid Control Research Institute

Factory Mutual

: Flame Proof

Heat Treatment

Hydrogen Induced Cracking

: Inspection and Test Plan

: Ingress Protection

Inspection Certification

Inter Granular Corrosion

: International Electro technical Commission

: Japanese Electro technical Committee

: Liquid Penetrate Testing

MPT/MT

MRT

MTC

M OC

NPSH

NDT

NEMA

PD

PO

PESO

PQR

PR

PM I

PV CQC

TC

TPI or TPIA

UTUL

VDR

WPS

WPQ

XLPE

Magnetic Particle Testing

Mechanical Run Test

: Material Test Certificate

Material of Construction

Net Positive Suction Head

: Non Destructive Testing

: National Electrical Manufacturers Association

: Partial Discharge

Purchase Order

Petroleum Explosive Safety Organization

Procedure Qualification Record

Purchase Requisition

Positive Material Identification

: Poly Vinyl Chloride

Quality Control

Test Certificate

Third Party Inspection Agency

Ultrasonic Testing

Under writer Laboratories

Vendor Data Requirement

Welding Procedure Specification

Welders Performance Qualification

Cross Linked Poly Ethylene

Inspection Standards Committee

convenor . mr. A.N. unauanary

Members:Mr. S.C. Gupta Mr. RK Singh Mr. MP Jain (Projects)

Mr. G. Suresh Mr. Rajeev Kumar Mr. G. Poomachandra Rao

Format No. 8-00-0001-F7 Rev. 0Copyright EIL - All rights reserved

7/28/2019 6-81-1073 Rev 2


satm-aeim E N G I N Eif iafflegiir INDIA LJM

ER SITED

..,,,,ewanammang) Govi M— Untleftaiong)




6-81-1073 Rev. 2

of 8

1.0 SCOPE

This Inspection and Test Plan covers the minimum testing requirements of Integrated telephone system comprising EPABX, Radio Paging and Alarm system, Interface

for paging and announcement through Public Address system, Computer Interface, Mann announcement interface, Communication interface via utility and Microwave

link.

2.0 REFERENCE DOCUMENTS

PO/PR/ Standards referred there in/Job specifications/Approved documents.

3.0 INSPECTION AND TEST REQUIREMENTS

SL

NO .STAGE/ ACTIVITY CHARACTERISTICS

QUANTUM

OF CHECKRECORD

SCOPE OF INSPECTION

SU B

SUPPLIERSUPPLIER EIL/TPIA

1. 0 Procedures -- -- -- -- -- --

2.0 Material Inspection

2.1 Major bought out

subsystems like EPABX,

Public address system,

Radio Paging system,

Paging and announcement

interface, Related

accessories material like

Consoles/Cabinets, PCBs,

PCs, Electronic components,Pagers, Telephone sets,

Visual, Finish, Make, Model, Quality of

soldering (for PCBs), Suitability for

installation in hazardous area, Review of

Manufacturer's Certificates for relevant

specification and functional checks, etc.

As per

Supplier's

standard

Supplier's Test

RecordsP R/W R

Acoustic booths, Field call

stations, Microphones, Loud

speakers , terminals,

Connectors, Batteries,

Power supplies, etc.

Format No. 8-00-0001-F7 Rev. 0Copyright EIL — All rights reserved

7/28/2019 6-81-1073 Rev 2


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S TA N D A R D S P E C I F IC A T I O N N O .

6-81-1073 Rev. 2

o f 8

SL


QUANT

OF CHECK

UMRECORD

SCOPE OF INSPECTION

SUB

SUPPLIER

SUPPLIER EIL/TPIA

3. 0 In process Inspection

4. 0 Final Inspection

4.1 Final Inspection-Integrated

System

Acceptance Tests: -

Visual/ Finish

Check calibration status of all testing

equipments.

Bill of material check (Make/Model/Qty.)

Dimensional check for panels/Console

cabinetsPaint shade/paint thickness

100% by

Supplier and in

random by

EIL/TPIA

Inspection

Witness Test

Records

- H

4. 2 Final Inspection-Integrated

System

EPABX Subsystem

Check General arrangement of modules in

the main rack and scope of expansion

available

Verify redundancy operation without any

interruption for all main control cards like

CPU, Power Supply, Tone Generator etc.

Check all functional facilities listed in

approved spec.& FAT Procedure.

Verify interfacing with Radio pagingsystem

Functionality

check —On

samplehardware

Inspection

Witness test

record

P P H

Verity interfacing with Public address

system

Verify diagnostic features available

Verify interfacing with other exchanges

thro' modems*

Format No. 8-00-0001-F7 Rev. 0Copyr ight E IL — A l l r igh ts rese rved

7/28/2019 6-81-1073 Rev 2


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S TA N D A R D S P E C I F I C A T I O N N O .

6-81-1073 Rev. 2

o f 8

SL

NO.STAGE/ ACTIVITY CHARACTERISTICS

Q U A N T U M

OF CHECKRECORD

SCOPE OF INSPECTION

SUB

SUPPLIER

SUPPLIER EIL/TPIA

Final Inspection-Integrated

Verify packet switch interface for data

communication*

System(Continued) Verify protocol and software versions.

Check facilities available for accessories

like Normal subscriber telephones, Digital

phones, Voice mail unit, Fax machine,

Ethernet switch, OFC, GPS clock,

Flameproof/ weatherproof phones

Verify termination arrangement in MDF

panel and spare capacity available

Verify programming facility and softwarechecks thro' maintenance VDU Console.

Check operation of printer attached to

console.

Check provision of potential free contacts

for alarm indication at remote annunciation

panel or radio paging system

Functionality

check —On

sample

hardware

Inspection

Witness test

record

P P H

Radio Paging Sub System

Check suitability in hazardous area (If

specified)

Verify interfacing of paging encoder with

EPAHX*Verify all pager functions/facilities as per

spec./FAT Procedure

Verify type of batteries provided for

pagers and suitability of Charger for these

batteries

Format No. 8-00-0001-F7 Rev. 0C o p y r i g h t E l L — A l l r ig h t s r e s e r v e d

7/28/2019 6-81-1073 Rev 2


PRZIedei ENGINEERSaar fellatesiir INDIA UMITED

Ap N IA Govl al nd i a und e r t a k . 91

INSPECTION AND TEST PLANFOR



6-81-1073 Rev. 2

of 8

SLNO .

STAGE/ ACTIVITY CHARACTERISTICSQUANT

OF CHECK

UMRECORD

SCOPE OF INSPECTION

SU BELL/TPIAUPPLIER

SUPPLIER

Final Inspection-Integrated

Check all functionalities of Paging encoder

as per spec./FAT procedure

System (Continued) Verify transmitter specifications/Display

and Alarm indications

Verify auto switchover facility in case of

failure of main transmitter.

Paging & announcement interface

Check interfacing of EPABX with Public

address system*

Functionality Inspection

Verify functionalities as per spec from pre

selected telephones or Exchange console to

any zone/predefined group of zones/all

zones.

—heck On

sample

hardware

Witness test

record

HP

Carry out checks on Public address

system(if specified)as per ITP 6-81-1072

CCTV Sub System

Check interfacing with EPABX system.

Check suitability in Hazardous area (if

applicable)Functionality check

Verify Night mode vision (if applicable)

Power Supply Sub System

Check operation of Battery Charger as per

approved spec and ITP 6-81-1019

Format No. 8-00-0001-F7 Rev. 0Copyright EIL — All rights reserved

7/28/2019 6-81-1073 Rev 2


aUlziefila E N G I N E E R S1ga iatalegver INDIA LIMITED

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6 - 8 1 . 1073 Rev. 2

of 8

SL


QUANTUM

OF CHECKRECORD

SCOPE OF INSPECTION

SU B

SUPPLIER

SUPPLIER EIL/TPIA

Check operation of UPS(If specified) as

per approved spec and ITP 6-81-1017

4.3 Accessories of Integrated

System

(Final Inspection)

Acoustic Booth

SampleInspection

Witness test

records

P H W/R

Visual / finish / lay out

GA and Dimensions as per approved drg.

Paint shade/ Paint thickness

Cables

All types of cables will be tested as per

relevant spec. for routine test

4.4 Accessories Of Integrated

System(Final Inspection)

Type tests (As applicable): -

Temperature rise testTest for suspension for Div 2 fittings as

per latest IS

Test for enclosed Break lamp holder for

Div 2 fittings as per latest IS.

SamplesCertificates from

test agencies- R R

4.5 Certification from Statutory

agenciesCertificate from recognized test agency for

suitability of equipment in hazardous area

Approval of use from statutory body

CCOE/PESO

BIS license for indigenous Flameproof

equipment.

SamplesCertificates from

test agencies- H R

5. 0 PaintingPainting and Packing Visual and thickness

5.1

Protection against damage during

transportation

Suitable packing for outdoor storage areas

with heavy rains/high ambient temperature

unless otherwise agreed

100%

Packing list /

Supplier's

Records

- H -

Form at No. 8-00-0001-F7 Rev. 0Copyright EIL — All rights reserved

7/28/2019 6-81-1073 Rev 2


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STANDARD SPECIFICATION NO.

6-81-1073 Rev. 2

of 8

SL


QUANTUM

OF CHECKRECORD

SCOPE OF INSPECTION

SU B

SUPPLIER

SUPPLIER EIL/TPIA

6. 0 Documentation and IC

6.1Documentation and IC

Pre FAT test results including 72 hours

burn- in test

Internal Test Records

'• Issuance of Inspection Certificate

100%Supplier's test

records & IC- H H

* - In case these tests are not possible at Supplier's works, these will be demonstrated during integration at siteAny functionality not mentioned above but required as per spec will be included in FAT procedure and shall be witnessed.

Legends: H- Hold (Do not proceed without approval), Random 10%, R-Review, RW-Random witness, W- Witness (Give due notice, work may

proceed afterchedueddae

NOTES (As applicable):Wherever W/R or H/W is indicated, Inspection Engineer shall decide the option to be exercised for the particular stage and supplier

In case of conflict between purchase specification, contract documents and ITP, more stringent conditions shall be applicable.

This document describes generally the requirements pertaining to all types of the item. Requirements specific to PO and the item are only applicable.

Acceptance Norms for all the activities shall be as per PO/PR/ Standards referred there in/ Job specifications /Approved documents

Format No. 8-00-0001-F7 Rev. 0Copyright E I L — A l l rights reserved

6-81-1073 Rev 2

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