6-81-1076 Rev 2

7/28/2019 6-81-1076 Rev 2

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Revised and Reissued9.06.2012

Revised and Re- i ssued

2

1 28.09.07

0 30.04.02 Issued for implementat ion

P P M M V K K

AK BKC

R J D K C DM

V C

G R R

AK G

R G

Standards Committee Standards BureauPrepared C he cke d C on v e n or Chai rman

by by Ap p ro ved by

Rev.No .

Date Purpose

aWRiefilliE N G I N E E R S5 a 015: 1egtf INDIA LIM ITED

wren eRanaw) a Gori aroma Undertalam

INSPECTION AND TEST PLANF O R

FIRE DETECTION AND ALARM SYSTEM

S TA N D A R D S PEC I F I C A TI ON N O.

6-81- 1076 R ev. 2

of 7

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INSPECTION AND TEST PLAN

FOR


Format No. 8-00-0001-F7 Rev. 0 Copyright EIL — All r ights reserved

7/28/2019 6-81-1076 Rev 2


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I N S P EC T ION A N D T ES T P L A NFO R

F IRE DETECT ION AND ALARM SYSTEM

S T A N D A R D S P E C I F I C A T IO N N O .

6-81-1076 Rev . 2

Pag e 2 of 7

Abbreviations

AS

BASEEFA

BIS

CCE or CCOE

CELL

CIMFR

CE

DFT

DT

DPT

ERTL

FCRI

FMFL PHT

HICITPIP

IC

IG CIE C

JE C

L PT

Alloy Steel

British Approval Service for Electrical Equipment in Flammable

Atmospheres

Bureau of Indian Standard

Chief Controller of Explosives

Certification Engineers International Limited

Central Institute of Mning & Fuel Research

Carbon Equivalent

Dry Film Thickness

Destructive Testing

Dye Penetrate Testing

Electronics Regional Test Laboratory

Fluid Control Research Institute

Factory MutualFlame Proof

Heat Treatment

Hydrogen Induced Cracking

Inspection and Test Plan

Ingress Protection

Inspection Certification

Inter Granular Corrosion

International Electro technical Commission

Japanese Electro technical Committee

Liquid Penetrate Testing

MPT/MT

MRT

MTC

MO C

NPSH

NDT

NEMA

PD

PO

PESO

PQR

PR

PMIPV CQC

TC

TPI or TPIA

UT

UL

VDR

WPS

WPQ

XLPE

Magnetic Particle Testing

Mechanical Run Test

Material Test Certificate

Material of Construction

Net Positive Suction Head

Non Destructive Testing

National Electrical Manufacturers Association

Partial Discharge

Purchase Order

Petroleum Explosive Safety Organization

Procedure Qualification Record

Purchase Requisition

Positive Material IdentificationPoly Vinyl Chloride

Quality Control

Test Certificate

Third Party Inspection Agency

Ultrasonic Testing

Under writer Laboratories

Vendor Data Requirement

Welding Procedure Specification

Welders Performance Qualification

Cross Linked Poly Ethylene

Inspection Standards Committee

Convenor . Mr. AK. Chaudtiary

Members:

Mr. S.C. Gupta Mr. RIC Singh Mr. MP Jain (Projects)

Mr. G. Suresh Mr. Rajeev Kumar Mr. G. Poomachandra Rao

Format No. 8 -00-0001-F7 Rev . 0Copyright EIL — All rights reserved

7/28/2019 6-81-1076 Rev 2


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I N S P EC T ION A N D T ES T P L A NF O R


STANDARD SPECIF ICAT ION NO.

6-81-1076 Rev . 2

of 7

1.0 SCOPE

This Inspection and Test Plan covers the minimum testing requirements of automatic and manual Fire Alarm System incorporating detectors, Data Gathering Fire Alarm

Panels(DGFAP.

2.0 REFERENCE DOCUMENTS

PO/PR/ Standards referred there in/Job specifications/Approved documents.

3.0 INSPECTION AND TEST REQUIREMENTS

SL

NO .STAGE/ ACTIVITY CHARACTERISTICS

QUANTUM

OF CHECKRECORD

SCOPE OF INSPECTION

SUB

SUPPLIERSUPPLIER EIL/TPIA

1.0 Procedures -- -- -- -- -- --

2.0 Material Inspection2.1 Incoming Material like

Fabricated items, PCBs,

Lamps, Push Buttons, Fire

detectors„ Temp detectors,

UV, IR Ionization type, linear

beam type and optical type

detectors, Manual call points,

Sirens, Annunciators, Relays,

Switches, Battery, battery

charger , Exit Signs, Flashing

Lights, Release and Inhibit

switches, Zener Barriers,

Circuit/fault Tcolator,Short

Visual, Dimensional, Operational checks as applicable,

Matching of detectors with given specifications,

Statutory body certification, Make of Items, etc.

100%

Sub supplier's

TC /

Supplier's Test

Records

H H/R R

etc.

3.0 In process Inspection

3.1 PCBs and other Electronic

Components

Burn-hi Test of PCBs for 96 hrs at 50 deg C100%

Supplier's Test

Records- H R

Format No. 8-00-0001-F7 Rev. 0C o p y r i g h t E I L — A l r i g h ts r e s e r v e d

7/28/2019 6-81-1076 Rev 2


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INSPECTION AND TEST PLANF O R


STANDARD SPECIFICATION NO.

6 - 8 1 - 1 0 7 6 R e v . 2

of 7

SL


QUANT

OF CHECK

UMRECORD

SCOPE OF INSPECTION

SUB

SUPPLIEREIL/TPIAUPPLIER

4.0 Final Inspection

4.1 Conventional Fire Alarm

System consisting Central,

Zonal and Repeater Fire

Alarm Panels (Final

Inspection)

Visual check including GA, layout, Tag plates, Paint

shade, Make, Model No., Panel gasketing,

Identification and location of components ,Mmic

layout , Check of specifications of all types of

detectors w.r.t data sheets, etc

Check calibration status of all testing equipment.

Bill of material/Make of components check

Quality of lacquering and Inter changeability of

PCBs

Verification of cable termination arrangement.Operation check of scheme, Mmic lamps by

simulating fire, cable fault conditions w.r.t different

type of detectors.

Check of detector operation w.r.t loop impedance (

L, R C parameters given in data sheet for the cable)

Operation checks of scheme, mimic lamps w.r.t

different type of release and inhibit switch thro'

output relays.

Simulation of all Alarms

Auto & Manual release operation

Fail safe operationVerification of Battery type and Capacity

100% by

supplier and

on random

basis by

EIL/TPIA

Inspection

Witness

Record

- H H/W

uperation check for Break glass assembly

Operation check on applicable accessories like Exit

Signs, Beacon Lamps, Siren, Release and inhibit

switches, Short circuit/fault isolator

Provision of cable glands and earthing

Format N o. 8-00-0001-F7 Rev. 0Copyright EIL — All r ights reserved

7/28/2019 6-81-1076 Rev 2


S TA N D A R D S PEC I F I C A TI ON N O.

IA WNW India um/among,

6-81-1076 Re v. 2

of 7



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QUANTUM

OF CHECKRECORD

SCOPE OF INSPECTION

SUB


4 .2 Computer aided Fire Alarm

System consisting of Central

Fire Alarm Panel, Data

gathering Fire alarm Panel

(DGFAP) and Repeat Fire

Alarm Panel. (Final

Inspection)

Visual check including GA, layout, Tag plates, Paint

shade, Model No , Panel gasketing, Identification and

location of components , Check of specifications of

all types of detectors w.r.t data sheets, Check of

specifications for Zener barriers ,VDU, Keyboards,

Printers etc

Bill of material/make of Component check

Verification of cable termination arrangement in

DGFAP panels

Operation check of scheme by simulating fire, cable

fault conditions w.r.t different type of detectors.Check of detector operation w.r.t loop impedance (

L, R C parameters given in data sheet for the cable)

Operation checks of scheme w.r.t different type of

release an d inhibit switch, interfacing with

suppression/clean agent systems.

Simulation of all Alarms

Auto & Manual release operation

Fail safe operation

Redundancy checks

Check of functions, commands ,reports, operator

level access, Supervisor level access on monitor,

Graphics

CFAP dovi000

EIL/TPIA

communication with all

100% bysupplier and

on random

basis by

Inspection

Witness

Record

- H/W

Changing Address of detectors

Verification of Battery type and Capacity

Calibration Check with standard calibrator, validity of

calibrator check (if applicable)

Format No. 8-00-0001-F7 Rev. 0Copyright EIL — All r ights reserved

7/28/2019 6-81-1076 Rev 2


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STANDARD SPECIF ICAT ION NO.

6-81-1076 Re v. 2

of 7

SL

NO.STAGE/ ACTIVITY CHARACTERISTICS

QUANT

OF CHECK

UMRECORD

SCOPE OF INSPECTION

SUB


Operation check on applicable accessories like Exit

Signs, Beacon Lamps, Siren, Release and inhibit

switches, Short circuit/fault isolator

4. 3Submission of certificates

/documents

Certificate from testing agency like ATEX, CIMFR

BASEEFA, FM/UL , PTB etc. for suitability in

specified hazardous area• A valid BIS license for indigenous supply

Statutory approval certificates from CCE/PESO for

use in specified hazardous area.

Degree of protection certificate as applicable.

Sample/Proto

type

Statutory

Approval

Certificates /

Type Test

Certificates

- H R

5.0 Painting

5.1 Painting and Packing Visual

Suitable protection to prevent entry of foreign

material.

Protection against damage during transportation

Suitable packing for outdoor storage areas with heavy

rains/high ambient temperature unless otherwise

agreed

100%

Packing list /

Supplier's

Records

- H -

6.0 Documentation and IC

Review of Internal Test Reports and MTCs.IC issuance

Supplier's Test

Records /

II.1 DUCITILLCInninni and IC - hlaWAnin

Certificate

(IC)

- H

Format No. 8-00-0001-F7 Rev. 0C o p y r i g h t E I L — A l l r ig h t s r e s e r v e d

7/28/2019 6-81-1076 Rev 2


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I N S P EC T ION A N D T ES T P L A NFO R


S T A N D A R D S P E C I F I C A T IO N N O .

6-81-1076 Re v. 2

of 7

Legends: H- Hold (Do not proceed without approval), Random 10% , R-Review, RW-Random witness, W- Witness (Give due notice, work may

poceedaeschedueddae

NOTES (As applicable):

Wherever W/R or H/W is indicated, Inspection Engineer shall decide the option to be exercised for the particular stage and supplier

In case of conflict between purchase specification, contract documents and ITP, more stringent conditions shall be applicable.

This document describes generally the requirements pertaining to all types of the item. Requirements specific to PO and the item are only applicable.

Acceptance Norms for all the activities shall be as per PO/PR/ Standards referred there in/ Job specifications /Approved documents

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6-81-1076 Rev 2

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