6-81-1020 Rev 2

7/28/2019 6-81-1020 Rev 2

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INSPECTION AND TEST PLANFO R

HIGH VOLTAGE CAPACITOR BANKS

STANDARD SPECI F I CATI ON NO.

6-81-1020 Rev. 2

of 6

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INSPECTION AND TEST PLAN

FOR


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2 29.06.2012 Revised and Reissued 41Rr H VJ I A K C DM

1 24.12.07 Revised and Re- issued AK G C R M M V K K V C

0 12.08.02 Issued fo r implementa t ion R B AK C AK B G R R

R e v .

No .Date Purpose

Preparedby

Checkedby

Standards CommitteeConvenor

Standards BureauChai rman

Approved by

Format N o. 8-00-0001-F7 Rev. 0 Copyright EIL — All r ights reserved

7/28/2019 6-81-1020 Rev 2


I S ? " l a iles, INDIA LIMI TEDIA G0%ol AgUndeIWANI



STANDARD SPECIF ICATION NO.

6-81-1020 Rev. 2

of 6

Abbreviations

AS

BASEEFA

BIS

CCE or CCOE

CELL

CIMFR

C EDFT

DTDPT

ERTL

FCRI

FM

FLPHT

HICITP

IP

IC

IGC

IE CJEC

LPT

Alloy Steel

British Approval Service for Electrical Equipment in Flammable

AtmospheresBureau of Indian Standard

Chief Controller of Explosives

Certification Engineers International Limited

Central Institute of Mining & Fuel Research

Carbon Equivalent

Dry Film Thickness

Destructive Testing

Dye Penetrate Testing

Electronics Regional Test Laboratory

Fluid Control Research Institute

Factory Mutual

Flame ProofHeat Treatment

Hydrogen Induced Cracking

Inspection and Test Plan

Ingress Protection

Inspection Certification

Inter Granular Corrosion

International Electro technical Commission

Japanese Electro technical Committee

Liquid Penetrate Testing

MPT/MT

MRT

MTC

MO C

NPSH

NDT

NEMA

POPESO

PQR

PR

PMI

PV C

QCRT

TC

TPI or TPIA

UT

UL

VDR

WPSWPQ

XLPE

Magnetic Particle Testing

Mechanical Run Test

Material Test Certificate

: Material of Construction

: Net Positive Suction Head

: Non Destructive Testing

: National Electrical Manufacturers Association

Purchase Order

: Petroleum Explosive Safety Organization

Procedure Qualification Record

: Purchase Requisition

Positive Material Identification

Poly Vinyl Chloride

Quality Control: Radiography Testing

Test Certificate

Third Party Inspection Agency

Ultrasonic Testing

Under writer Laboratories

Vendor Data Requirement

Welding Procedure Specification

Welders Performance Qualification

Cross Linked Poly Ethylene

Inspection Standards Committee

Convenor : Mr. A.K Chaudhary

Members:Mr. S.C. Gupta

Mr. G. Suresh

Mr. RK Singh Mr. MP Jain (Projects)

Mr. Rajeev Kumar Mr. G Poornachandra Rao

Format No. 8-00-0001-F7 Rev. 0Copyright El L — All rights reserved

7/28/2019 6-81-1020 Rev 2


?zPifit E N G I N E E R S$1g7 ittig, INDIA LIMITED

Govl of India unclyta lang)

INSPECTION AND TEST PLANF O R



6 - 8 1 -1 0 2 0 R e v . 2

of 6

1.0 SCOPE

This Inspection and Test Plan covers the minimum testing requirements of High Voltage Shunt Capacitor Banks along with Series Reactor and RVT.

2.0REFERENCE DOCUMENTS

PO/PR/ Standards referred there in/Job specifications/Approved documents.

3.0 INSPECTION AND TEST REQUIREMENTS

SL

NO.STAGE/ ACTIVITY CHARACTERISTICS

QUANTUM

OF CHECKRECORD

SCOPE OF INSPECTION

SU BSUPPLIER

SUPPLIER EIL/TPIA

1.0 Procedures -- -- -- -- -- --

2.0 Material Inspection

2.1

Incoming material like

dielectric material

polypropylene, Non PCB

Impregnation material,

Aluminum Plates and bus

bars, Copper, Laminations,

Paper Insulation, and major

bought outs like Insulators,Bushings, Circuit Breaker,

Relays Lightening Arrestor,

Isolator, Discharge resistors,

etc.

Physical Chemical, Dielectric properties,

Purity, Review of Manufacturer's test

certificates, etc. as per relevant specifications

100%

TCs/ Inspection

&

Test records / Lab

Test Records

H H/R R

Format No. 8-00-0001-F7 Rev. 0Copyright EIL — All r ights reserved

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'1/451512: 1-4S- ENGINEERSf E l l a irgir INDIA LIMITED

I A G E M of Ina. Unclad. . .SO


HIGH VO LTAGE CAPACITOR BANKS


6-81-1020 Rev. 2

of 6

SLNO .

STAGE/ ACTIVITY CHARACTERISTICSQUANTUM

OF CHECKRECORD

SCOPE OF INSPECTION

SUBSUPPLIER

SUPPLIER EIL/TPIA

3.0 In process Inspection

3.1 Fabrication of Tanks for

series reactor and RVT,

fabrication of Relay&

Control Panels/Desk,

Cable boxes

Visual

Dimensional

Paint shade and surface finish

Cable entry, Cable lugs, Cable Glands

size, Lifting Hooks

100%Suppliers Test

Records-- H R

4.0 Final Inspection

4.1Capacitor Units

(AcceptanceTests)

Visual arrangement/rating plate details

Check calibration status of all testing

equipment.

Sealing test

Test for capacitance measurement

Insulation resistance

DC Voltage test between terminals

AC Voltage test between terminals and

container for capacitor unit and banks.

Test for efficacy of discharge device

Measurement of tangent of dielectric loss

angle (tan 8)

Checks for Control panel/desk housing

Circuit breaker, relays

Verify for make/ model of Relays, Circuit

breaker.

100% bysupplier and on

random basis

by EIL/TPIA

Test Records /

Inspection

Witness Record

- H H/W

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7/28/2019 6-81-1020 Rev 2


aRZleielkENGINEERSOgen le1151egvail INDIA LIMITED

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6-81-1020 Rev. 2

of 6

SL

NO.STAGE/ ACTIVITY CHARACTERISTICS

QUANTUM

OF CHECKRECORD

SCOPE OF INSPECTION

SU B

SUPPLIERSUPPLIER EIL/TPIA

4.2 Series Reactor, RVT

Visual

Dimensional

Paint Shade/surface finish

Oil leakage

Measurement of Inductance, conductor

resistance

Inter turn Voltage withstand test

Ratio check for RVT

Dielectric tests for Reactor/RV

100% by

supplier and on

random basis

by EIL/TPIA

Test Records /

Inspection

Witness Record

H H H

4. 3 Structural steel /Panel

Dimensional

Galvanizing checkPaint thickness ( in panel)

100% bysupplier and on

random basis

by EIL/TPIA

Test Records /

InspectionWitness Record

H H H

4. 4 Type Tests

Capacitor Units:

Thermal stability tests

Capacitor loss tangent (tan 6) at elevated

temperature

Lightning impulse voltage test between

terminals and container

Short circuit discharge test

Reactors/RVT:

Temperature rise

Lightening impulse test

Q factor measurement

Determination of errors as per accuracy

1 Sample /Rating

Test agencies

Inspection witness

record/Testcertificates from

T

- H H/R**

Format No . 8-00-0001-F7 Rev. 0

Copyright E I L — A l l rights reserved

7/28/2019 6-81-1020 Rev 2


15115iziefith E N G I N E E R S81ftll kllalegillev INDIATD

IBC




6-81-1020 Rev. 2

of 6

SL

N O .STAGE/ ACTIVITY CHARACTERISTICS

QUANTUM

OF CHECKRECORD

SCOPE OF INSPECTION

SU B

SUPPLIERSUPPLIER EIL/TPIA

5.0 Painting

5.1Painting of panels

(prior to assembly)

Pre treatment, primer and final paint,

shade, thickness100%

Supplier test

recordsH W R

6.0 Documentation and IC

6.1 Documentation and ICReview of Internal Test Reports & M T C s

IC issuance.100%

Supplier's Test

Records /

Inspection

Certificate

- H H

** Witness if called for in job specifications. In such cases specified Type test will be considered as part of Acceptance Test.

Legends. H- Hold (Do not proceed without approval), Random 10% , R-Review, RW-Random witness, W- Witness (Give due notice, work may

poceedaeschedueddae

NOTES (As applicable):Wherever W/R or H/W is indicated, Inspection Engineer shall decide the option to be exercised for the particular stage and supplier

In case of conflict between purchase specification, contract documents and ITP, more stringent conditions shall be applicable.

This document describes generally the requirements pertaining to all types of the item. Requirements specific to PO and the item are only applicable.

Acceptance Norms for all the activities shall be as per PO/PR/ Standards referred there in/ Job specifications /Approved documents

Format No. 8-00-0001-F7 Rev. 0Copyright EIL — All rights reserved

6-81-1020 Rev 2

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