5. Gas Ligt - Diseño y Analisis

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    EX 5 1

    Example 5

    FloSystem User Course

    Gaslift Design and Analysis

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    EX 5 2

    Gaslift Design

    Overview

    A Gaslift design for a well that does not flow naturally

    Select Data Preparation and check : Reservoir data

    Fluid data

    Deviation data - Well data

    Equipment Data - Well Data

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    EX 5 3

    Reservoir DataEnter Reservoir Data

    Fluid Type is Black Oi l

    Entry Model is Manual

    PI = 1.3 STB/day/psia

    IPR model = Vogel

    Reservoir Pressure = 5100 psia

    Reservoir Temperature = 230 F

    Fluid Parameters for Black Oil

    API = 27.5 GOR = 320

    Water cut = 20 %

    Gas specific gravity = 0.74

    Water salinity = 200 kppm

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    EX 5 4

    Deviation Data

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    EX 5 5

    Equipment Data

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    EX 5 6

    Analysis :Operating Point

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    EX 5 7

    No operating point:Natural flow

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    EX 5 8

    Gaslift Data

    Select Data Preparation - Gaslift Data

    Use the following design parameters :

    Casing Injection Pressure = 1200 psia

    Gas Specific Gravity = 0.65

    Differential pressure across the Valve = 100 psia

    Lift gas injection rate 1.5 MMscf/day

    Deepest point of injection = 40 ft above tubing shoe

    These are the minimum data to calculate the

    Operat ing Poin tfor the

    Deepest Point of Injection

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    EX 5 9

    Gaslift Design :Deepest Injection Point

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    EX 5 10

    Gaslift Design Rate2513 STB/day

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    EX 5 11

    Pressure vs DepthInjection Depth: 8120 ft TVD

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    EX 5 12

    Gaslift Design

    The design parameters used gives : Liquid rate = 2513 STB/day

    Oil rate = 2010 STB/day

    Water rate = 503 STB/day

    Gaslift Valve Depth at 8121 ft. for given Qgi, CHP.

    Sensitivity studies can now be made

    gaslift injection rate 1.5, 2, 2.5 MMscf/day etc.

    water cut increasing to 20, 30, 50, 70 % etc.

    At this stage the design parameterscould also be revised (e.g. Casing injectionpressure, wellhead pressure)

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    EX 5 13

    Sensitivity of lift gasinjection rate

    Note PaybackRatio

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    EX 5 14

    Sensitivity of anincreasing water cut

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    EX 5 15

    Gaslift Design :Final Parameters

    The final parameters for the optimum design willdepend of the actual operating restrictions.

    The initial lift gas injection rate, casing injection

    pressure and valve differential pressure will be usedfor the Gasl i f t Design

    Select Analys is - Gasl i f t Design....

    Revise the parameters again and set the top node orChristmas tree pressure and the specific gravity ofthe fluid in the annulus

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    EX 5 16

    Gasl ift Des ign ....

    Design Margins...

    Design

    Sizing...

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    EX 5 17

    Gaslift Design....

    When click the Designbutton

    First:

    The temperature profile is calculated using the

    model selected

    Object ive tubing f lowing gradientis computedtop down

    The gas is forced at the specified MD of

    injection (Data Preparation -Gasli ft data...)Second:

    Space unloading valves and define operatingvalves. Below operating valve space dummy

    valves according to minimum spacing

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    EX 5 18

    Des ign Marg ins ....Casing Controlled Valves + Valve

    Number

    Casing Controlled Valves and Valve Number

    Additionally

    The fluid in the annulus is brine of 0.45 psi/ft

    Minimum valve spacing below the operating valve =

    450 ft. (100 psi)

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    EX 519

    Gasli f t Design ...Design Marg ins...

    Kickoff Pressure

    Casing closing

    pressure margin

    Margin at valve 1

    Increment per valve

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    EX 520

    Gasli f t Des ign ...Gaslift Valves Spacing

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    EX 521

    Gasli f t Design ...Gaslift Valves Spacing

    Operating Valve with all

    design margins

    Design Operating valve

    Minimum valve spacing

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    EX 522

    Gasli f t Des ign ...Spacing ofDesign Operat ingValve

    The position of the Design Operat ing valvedepends ifthe spacing finds the following constraints:

    1. Next position less than minimum valve spacing

    Last valve is marked as Operating valve and valvespacing below equal to minimum spacing.

    The Design Operat ing valveis marked at depth with

    enough differential pressure (relative to uncorrectedtubing pressure)

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    EX 523

    Gasli f t Des ign ...Spacing ofDesign Operat ingValve

    2. Pcasing- Ptubing< differential pressure

    Move up until it reaches a depth where the

    differential pressure is met The new position is the Design operat ingvalveif spacing greater than minimum valvespacing

    If the new position is less than minimumvalve spacing the Design Operating valve ismarked at the valve above

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    EX 524

    Gasli f t Design ...Spacing ofDesign Operat ingValve

    3. Next position is below Max MD of in ject io n

    The Design Operat ing valvewill be positioned at MaxMdprovided Pcasing-Ptubing> valve differentialpressure

    If Pcasing-Ptubing

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    EX 525

    Gaslift Design Results

    Active valves 6 and dummy valves 12

    5 unloading valves

    1 operating valve : Valve Depth = 7621 ft TVD (8068 ft MD)

    Casing Pressure = 1300 psia

    Tubing Pressure = 1195 psia

    Temperature = 212.4 oF

    12 Dummy valves below the operating valve spacedat 450 ft (TVD)

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    EX 526

    Gaslift Design Results

    A new casing injection operating pressure of1131 psia can be selected

    However this new injection pressure will give a

    liquid rate = 2434 STB/day because If the casing injection pressure is kept at 1200

    psi, then the liquid rate = 2491 STB/day(compared with design value of 2513 STB/day)

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    EX 527

    Sizing.... Facility

    1. Port Size calculation using the Thornhill Craverequation.

    2. Opening and Closing pressures computation for

    each valve3. Dome and Test Rack Opening pressures

    computation for each valve

    4. Valve type selection :

    Gas Charged Spring

    Orifice

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    EX 528

    Sizing....Facility

    Gasli f t Design ... results transferred to Sizing...:

    Column name

    Gaslift rate Qgi Valve depths MD and TVD

    Wellbore temperature Temp

    Tubing transfer pressure Pt P tubing

    Casing pressure Pvo P open valve

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    EX 529

    Sizing.... Facility

    1. Port Size

    Valve type and Port Size

    Critical Flow Flag

    Pt

    Pvo

    F ilit

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    EX 530

    Sizing.... Facility

    1. Port Size

    Thornhill-Craver is solved with:

    Pt (downstream pressure)

    Pvo (upstream pressure)

    Temp

    Qgi

    Discharge coefficient (Disch Coeffcolumn) default

    value is 0.865All these values can be edited independent of the

    previous gaslift design results

    The column Critshows whether the valve is oncritical flow

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    EX 531

    Sizing.... Casing controlled

    2. Opening and Closingpressures

    Two methods to determine Opening and Closingpressures:

    A. Use Pvo (from Gaslift Design)

    B. Specify a surface closing pressure Psc

    (P close sur f, column)

    Update ratio R = tubing port area /bellows area

    R in the order of 0.1 i.e. most of the bellows feel thecasing pressure

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    EX 532

    Sizing.... Casing controlled

    2. Opening and Closingpressures

    A. Use Pvo by setting NOin Calc by P closespreadsheet column

    B. Use P close surf by sett ing YESin Calc by P close

    spreadsheet column

    Select calculation method

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    EX 533

    Sizing.... Casing controlled

    2. Opening and Closingpressures

    A. Use Pvo:

    The Dome pressure is calculated from:

    Pd = Pvo(1- R)+Pt(R)

    The Valve Closing pressure Pvc is equal to Pd.

    Pd & Pc valvecolumn in spreadsheet

    The surface Closing pressure Psc follows bycorrecting Pvc for the gas gradient

    P close sur fcolumn in spreadsheet

    The surface Opening pressure Pso follows bycorrecting Pvo for the gas gradient

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    EX 534

    PvcPsc

    Sizing.... Casing controlled

    2. Opening and Closingpressures

    Pt

    R

    Pvo Pso

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    EX 535

    Sizing.... Casing controlled

    2. Opening and Closingpressures

    B. Use P close surf(Psc)

    Enter the Psc in the spreadsheet (e.g. 1300 for thefirst valve)

    The Pvc is computed by using the gas gradientand Psc. By definition this is the in-situ domepressure Pd

    Pd & Pc valvecolumn in spreadsheet

    The valve Opening pressure Pvo is calculated fromPd, R and Pt:

    Pvo= (Pd-Pt*R) /(1-R)

    P open valvecolumn

    P open sur f(Pso) follows by correcting Pvo for the gas

    gradient

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    EX 536

    B. Use P close surf (Psc)

    Sizing.... Casing controlled

    2. Opening and Closingpressures

    YesPsc

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    EX 537

    Sizing.... Casing controlled

    3. Pd and TRO openingpressures

    The in-situ (Pvo, Pvc) and surface (Psc, Pso) and thedome pressure (Pd) have been calculated at the valvetemperature

    Pd is converted to its value at 60 oF

    P dom e at 60oFcolumn

    The Test Rack Opening TRO is derived from:

    TRO= (Pdome at 60oF- 14.65*R) /(1-R)

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    EX 538

    Sizing.... Casing controlled

    3. Pd and TRO

    opening pressureP dome at 60F

    Pd at valve Temp

    TRO

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    EX 539

    Gaslift DesignSummary

    Example of Gaslift design for a well that does notflow naturally

    Design Margins

    Casing-controlled valves

    Fluid-controlled valves

    Sizing Facility

    Port size

    Opening and closing pressures Dome and Test Rack Opening pressure

    Valve type selection