4000 bph complete mineral water production line cbecl

China Bangla Engineers & Consultants Ltd. Phone: +8801914867929, +8801716752370, email: [email protected] [email protected]

Website: www.cbecl.info, www.cbecl.com, www.projectprofilebd.com

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4000BPH Mineral Water Production Line



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Basic Information

Product Mineral Water

Temperature of filling Ambient

Viscosity of product Free flow

Capacity 4000 BOTLLES PER HOUR BASED ON 500ML PET BOTTLE

(CGF16-12-6) Adjustable

Type of Bottle PET bottle on volume 0.3-1.5L PET Bottle

Type of Cap Plastic screw caps,30mm or 28mm

Type of Label Sticker labels

Type of Package Based on your requirement

Voltage 380V/50Hz/3 Phase or by order

Ancillary 24AV/DC

Workers workers

Area (final layout drawing is based on customer’s workshop

Remarks: The above preliminary offer subject to change upon final bottle, caps and shrink label recommended

and final layout.



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Quotation List

No. Descriptions Capacity Qty Total Price

(USD) Remark

Part 1:Water treatment system

1 Water resource pump 3T 1 set 300 China Nanfang Southern

Pump

2 Sand filter PYS-3 1 set 810 SUS304 stainless steel

3 Active carbon filter PSJ-3 1 set 900 SUS304 stainless steel

including valve

4 Precision filter FSJ-3 1 set 300 /

5 Hollow Filter HF-2T 1 set 2,500 /

6 Ozone generator with Ozone

generator QHW-10 1 set 2,200

Including ozone

generator and oxidation

tower

7 Shortage Water Tank CG-2T 1 set 2,200 Stainless steel

8 Pipe, Valves ,Electric Containers , Pipe Fittings

SS304 1 set 3,000 Stainless steel

Part 2 Filling and Packing System

1 Water 3 in 1 filling

machine(CGF16-12-6) 4000BPH 1 set 29,800

2M air conveyor,3M flat

conveyor

2 Light check 4000bph 1 set free /

3 Full automatic stick labeling

machine / 1 set 8,000 Automatic grade

4 Ink jet printer IC-55 1 set 5,200 /

5 Automatic film packing machine RM-150 1 set 11,200 /

Part 3 Semi-automatic Bottle Blowing Machine

1 Blow Molding Machine RM-9A 1 pc

23,500

1Main Machine

2 blower

2 HP Air Compressor 1.2m3/mim30Kg 1 pc /

3 Air dryer 2.0 m3/min 30kg 1 pc /

4 Air filter 2.0 m3/min 30kg 2pcs /

5 Mould 500ML 1 pc Iron Mould

Part 4: Injection Machine



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1 Injection Molding M/C RM-950A 1 pc 36,800 Stainless Steel

2 Hopper Dryer

50kg 1 pc 1200 /

3 200kg 1 pc 1,650 /

4 Auto Loader 300Kg/hr 1 pc 1150 /

5 Crasher PC-180 1 pc 1300 /

6 Chiller 3hp 1 pc 3,000 /

7 Mould / Undeter

mined Undetermined

/

Total: USD 135,010 CFR Chittagong Port

The Quotation Valid in 30 Days

Terms and Conditions

1. Payment Method

1. 20% by T/T & 80% by LC as within 7 days the contract signed

2 . Mechanical Warranty

One year warranty and come with at least one year recommended spare parts

3. Delivery & Packing

Ø Delivery Time: 30 days after get down payment & bottle/label samples

Ø Coming Document:

1) Machine Quality Guarantee

2) Complete set install & maintain instruction Book in English language

3) Complete Document for customer to clear its custom

Ø Packaging requirement:

1) The special packaging box is according to the immunity standard in China，it suits for long-distance

transport, damp proof, rustproof, land way and seaway

2) Transportation ways: Sea transportation



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4. Install in Spot

If Engineers install in spot

1) Installment USD100/day. Person as allowance

2) Training fee is free for customer’s workers within the installation period

3) The tickets from China to the customer factory and return paid by the customer

4) The local housing, food, and transfer cost at customer factory paid by the customer

Detailed Specification

Note: All Machines’ Pictures Below Are For Your Reference!

Part 1.Water treatment system

1.Water Pump

Brand: China Nanfang Southern Pump

Silica Sand

Filter

Precision filter

Active carbon

Water

storage tank Hollow Fiber

Filter



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Operation condition

Liquid temperature:

Normal temperature type: -15℃~+70℃

Hot water type: +70℃~+110℃

Highest ambient temperature: +40℃

Max.operation pressure :10 bar

Max.inlet pressure is limited by max.operation pressure

Motor Power: 0.75KW

Running speed: 2900rounds/min

2.Sand filter

Model ：SYS-3

Capacity ： 3000lit/h

Material ： SUS304 stainless steel

Filtrate medium： High quality sand

3.Water purifier (Active carbon)

Model ：SSJ-3

Capacity ： 3000lit/h

Material ：SUS304stainless steel including valve

Filtrate medium： Active carbon

4.Precision filter

Model ：FSJ-3

Capacity ：3000lit/h

Material ：SUS304stainless steel

Filtrate medium ： Polypropylene membrane (PP MEMBRANE)

5.Hollow Fiber Filter

The equipment adopts screw slip-joint. It mainly separates organic material,colloid, ultrasmall particle,

bacterium. It has good effect on cleaning, sterilizing and concentrating big-molecule material.

MODEL: YF-2T

WORKING TEMPERATURE 5-45℃

WORKING PRESSURE ≤0.15MPA

WORKING UTILIZING RATE ≥90％

6.Tank

Model ：CG-2

Parameter ：stainless steel 304 thickness ：0.8mm



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Part 2 Filling and Packing System

1.CGF16-12-6 Model Water 3 in 1 filling machine

Number of heads: 16 Rinsing heads,12 Filling heads,6 Capping heads

Applicable bottle size: PET bottle

Diameter: ф50-110 mm

Bottle height: 150～340mm

Rated Capacity 4000BPH(500ML)

Cap Style Plastic Screw Cap 28mm or 30mm Neck for PET Small Bottles

Volume: 300～1500ml

Timing Type: Transducer

Washing Drop dryer time: 3.4sec

Filling temperature: 0-4℃

Compress air wastage: 20NM3/hour

Pressure of washing: 0.25-0.3Mpa

Pressure of filling : 0.15~0.35Mpa

Overall size:1900*1420*2000mm

Weight: About 1500KGS

Power :3 Phases AC 380V 50Hz

Features :

This machine works harmoniously with air-conveyor belt, It holds the bottles by the neck, thus, reducing the

possibility of bottles falling over during conveying process.

This machine is used to fill carbonated drink into pet bottle and with screw caps capping function.

This machine integrated three function:

1. Rinse the empty pet bottle, 2. filling the rinsed bottles, 3. capping the filled bottles

Rinser Station:

All 304 stainless steel rinser heads, water spray style inject design, more save water consumption & more

clean

304 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing

304 stainless steel washing pumps



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Filler Station:

High precision filling nozzle, PLC variable signal control, ensure high filling precision & filling smoothly &

steadily,

All 304 stainless steel contact parts & liquid tank, fine polish, easy to clean

No bottle no filling

Capper station:

Place & capping system, electromagnetic capping heads, with burden discharge function, make sure

minimum bottle crash during capping

All 304stainless steel construction

No bottle no capping

Electric Part & Safe Device & Automation:

When accident system automatic stop & alarm

Emergency switch when accident

PLC , Touch-screen Control Panel & inverter

Food Grade 304 stainless steel rinsing pump, reliable & sanitary

Machine Base & Machine Construction:

304 stainless steel frame

Tempering Glass window, Clear & no odor

Excellent start wheel design, easy change over parts

Machine Base with anti-rust process, ensure the forever antirust

All seal where liquid may Leakage & base neck come with rubber, water proof

Air Conveyor

Flat conveyor

Stable conveying, using synchronous chasing control between the conveying belt and engine, making bottles

in good condition in the conveying: non-falling, non-block, non-jam.

Conveying belt is designed by module, component can be interchanged easily, structure is compact, noise is

little, easy assembling and maintaining, have flexibility to combine the bottle type according to the different

capacity.

The design of electrical control is advanced and rational, we can design the control method , select the

electrical control component according to client’s layout, to improve the conveying stablity



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2.Light Check

Material: SUS 304

With two light pipe which will be installed on the conveyor



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3.Full automatic adhesive labeling machine

Machine Feature:

PLC control system, full-automatic working, Labeling speed adjustable within 0~18/min;

Colorful Touch-screen control panel, easy to operate, labeling speed adjustable

Inbuilt Photoelectric positioning system makes sure the label in right location with high precision, no bottles

no labeling, no labels automatic adjust

Can display and save the memorized diameter；

Labeling precision: +1mm；

Suitable to round shape cans, bottle & other container

Suitable for label bottom paper with 10~120mm width and free length；

Suitable label roll inside diameter:3" to 75mm, outside diameter within φ360mm；

Stepless speed motor , detectors and the Photoelectric positioning system is famous brand

Machine Parameter

Suitable for label on round bottle and cylindrical parts…. Surrounded or semi-surround the container

Suitable to container highness: 30 to 200mm

Suitable to container diameter: max. 12 to 100mm

Suitable to label dimension: highness 15 to 100mm, length: 20 to 30mm



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Labeling speed is adjustable: 30~100 container per minute ( based on different container and labels)

Power： 220V 50/60HZ other power supply is available Power 0.7KW

Machine dimension（L×W×H）: 2000×720×1300mm

4.Ink jet printing machine

Model: IC-55

Lines of printing: 1~3 line

Variable characters/languages/logos/fonts printing

Timing and counting printing

Reversal and inverse etc, four directional inkjet printing

Automatic show of products counting, batch numbers, shift numbers

Message delayed printing

5. Automatic Film Packing Machine

1).Instruction

Bottle entering→ Auto unscrambling bottle→ Pushing bottle→ Heat sealing-Cool cutting →Pressing PE→

Shrink→ Cooling.

This machine applies air-stirring mechanism in pushing bottle and hot sealing-cool cutting.（it uses flat silk

pulse seal, the saw tooth knife cuts, the unique heat seal-cool cut mechanism, has guaranteed the

packing agglutination, reliable, and artistic.



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Automatic unscrambling bottle’s appliance makes bottle changing more quickly and conveniently.

Delivering film mechanism and the tensity voluntarily adjusts.

PLC programmable procedure control system.

It applies wing shape stainless steel heating system, which is durable for long time use.

The heatproof Bolivian filament special fluorine dragon transportation net belt is used in shrink part to

ensure the steady of transportation and high strengthen wear proof.

This machine applies invert speed control net belt conveying mechanism.

The direction of bottle entering can be adjusted according to client’s demand.

2). Technical Parameters

Model RM-150

Overall Dimension L5050*W3300*H2100mm

Weight of Machine 1.2T

Heat Shrinkable Furnace Size L3700*W920*H350mm

Max size of Products L*600*W400*350mm

Packing Speed （B/min） 8~10

Width of Conveyor Belt 920mm (Adjustable)



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Working Power 3 Phases AC/ 380V /20KW

Working Gas Pressure 0.6~0.8Mpa

Machine Power 20KW

Part 3 : Semi-automatic Bottle Blowing Machine

1.Capacity:1500-2000pcs/hr (based on 500ml ) for two blower .

2. Max volume of product: 2 liters



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Technique Parameter of blow molding machine:

Main parameter:

Model RM-9A

Container

Product material PET

Volume 0.3L-2L

Theoretical output 1600-2000PCS/H

Preform length 15mm-400mm

Preform inner diameter Φ10mm-160mm

Moulding

Max.mould plate Dimenstion(L x

W) 400x460mm

Max.mould thickness 300mm

Clamping force 65KN

Mould opening stroke 28mm

Machine size and weight

Main machine (L x W x H) 175*67*186RM

Main machine weight 600Kg

Heater (L x W x H) 187*63*145RM

Heater weight 250Kg

Power 17.5kw

Air compressor：

Air compressor Unit 1.2M3/30KG

Volume M3 1.2

Pressure Kg 30

Speed r/min 800

Power KW 18.5

Overall Dimension mm 2000*1100*16

00

Weight kg 620

Air Dryer：

Refrigeration Air Dryer Unit 2.0M3/3.0Mpa



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Flow capacity Nm3/min 2.0

W.P Mpa 3.0

Inlet Temp. ℃ ≤80

Dew point ℃ 23

Ambient Temp. ℃ ≤38

Power supply V/HZ 220/50

Compressor power Kw 0.75

Cold Medium R22

Overall Dimension mm 1050×650×1100

Weight Kg 120

Air Filter：

Refining-Filter Unit 2.0M3/30Kg

Flow Capacity M3/Min 2

Max. work pressure Mpa 3.0

Inlet Temp. ℃ ≤50

Overall Dimension mm 750*350*350

Weight kg 20

Trait:

RM-9A Semiautomatic bottle blow molding machine can produce PET containers including the bottles for kinds of

wine, drink,soybean, vinegar, and pesticide (less than 5liters) according to the different bottle shape and

diameter.

Adopting double crank to adjust mould ,heavy locking mould, stable and fast ,Adopt infrared oven to heat the

perform ,the perform rotated and heated equally.

The air system has been divided into two parts: pneumatic action part and bottle blow part to meet the

different requirements for the action and blow .It can provide sufficient and steady high pressure for blowing

large irregular shaped bottles.

The machine is also equipped with muffler and oiling system to lubricate the mechanical part of the machine.

The machine can be operated in the step-by-step mode and the semi-auto mode.

The machine is small with low investment, easy and safe to operate.

Part 4 : RM-950A Injection Machine



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Features:

Injection moulding machine Adopting Europe technology，hydraulic unit adopts proportional pressure and flow

control，the pressure and the speed can be adjusted，stable movement curve and gentle shock，the computer is

imported from Industry family. The LCD displaying screen with high clarity has Chinese and English language to

use. Close-loop PID temperature control with the advantage of high precision. The operating table of the injection

moulding machine have two safety, one is machine safety, another is electrical safety, that ensures the

operators’s safety.

Mould Our mould producing center produces exact mould ，adopts the high grade material to make. The perform

mould uses the hot runner technology, inside uses the imported steel, the surface’s brightness is very high and

the service time is very long.

The design of equipment is logical, easily operation.

The automatic level is very high, the wage is very little.

Using famous imported hydraulic, electrical, sealing parts, the trouble is low.

No matter what the product’s outside or inside, they can get the best guarantee, the good products rate can be

above 99%.

Details pictures of main machine



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Auxuliary parts

1

Hopper Dryer Auto Loader

2

Water Chiller Crusher



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Products show

A. Injection Unit



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A01 Five Stage Injection Pressure

A02 Five Stage Injection Speed

A03 Programmable Holding Pressure profile

A04 Refilling in Stages

A05 Controller Inbuilt PID Temperature control

A06 Feed Zone Temperature indication

A07 Oil temperature indication

A08 Adjustable such back before and after refilling

A09 Auto sprue break

A10 Linear transducer to control programmable injection position

A11 Cold start screw prevention

A12 Sliding Mechanism for hopper

A13 Gas Nitrated hardened screw and Barrel

A14 Screw back pressure con troll with pressure relief valve

A15 Hand Operated Lubrication Unit

B. Clamping Unit

B01 Five Point twin toggle locking system

B02 Case Hardened toggle, Brackets and links with hardened PIN & BUSH

B03 Motorized mould height adjustment for quick mould change

B04 Auto tonnage setting facility

B05 Low pressure precise mould protection with pressure and time setting

B06 Five stage Mould closing

B07 Five stage Mould opening

B08 Hydraulic cushioning for consistent mould opening position

B09 Linear transducer to control programmable clamp system

B10 Electrical and hydraulic (Dump value) interlock safety gate

B11 Moving platen with mechanical support with Teflon

B12 Hydraulic Ejector with Multi stroke

B13 Auto lubrication unit



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C. Ejector

C01 Linear transducer to control programmable ejector position

C02 Multiple stroke ejection

C03 Ejector forward/ backward speed adjustable

C04 Ejector forward/ backward pressure adjustable

C05 Two stage in ejector forward/ backward operation

C06 Additional safety of sensing ejector backward position with proximity switch



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D. Hydraulic

D01 Compact and Simple design

D02 Sealing ring imported from Japan, a total four leak-proof protection to prevent the oil leakage.

D03 Proportional value for pressure and speed

D04 Variable displacement pump system attached with pulse absorber

D05 High magnetic closed-loop oil filter to effectively remove debris of the oil, the filtration is up to 10um.

D06 Easy access to hydraulic elements for ease maintenance

E. Controller

E01 Display type LCD QVGA B/W of 5.7 “with 100 membrane keys

E02 Multi-CPU control, with 32 bit

E03 Precise temperature control, the precision is of ±1 degree

E04 Four forms of switch at the end of injection, they are time, location, pressure, and speed.

E05 Breaker and air switch are imported from Japan, the brand of Micro switch is Omron

E06 Instruction cycle time of controller in 0.4 microseconds

Technical Data for SZ-950A Injection moulding machine



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Item Unit Data

Max. clamping force KN 950

Max. opening force mm 340

（V×H）Space between tie bars mm 360×360

（min-max）Mould height mm 135-380

Max. daylight mm 720

Ejector force KN 25.4

Ejector stroke mm 85

Ejector quantity 5

Screw diameter mm 30 35 40

Screw L/D ratio L/D 24.5 21 18.4

Theoretical shot volume cm3 113 154 201

Plasticising weight(PS) g 103 140 183

Injection pressure Mpa 249 183 140

Theoretical injection rate(PS) g 67.5 91.8 120

Plasticising capacity(PS) g/s 8.3 12.5 18

Screw torque N.m 510

Max. screw rotate speed r/min 260

Injection stroke mm 160

Pump motor power KW 11

Pump pressure Mpa 16

Heating power KW 7.3

Heating zone 4

Size m 4.25×1.2×1.8

Net weight t 3.2

International designation 950-280

Parts Specification

Spare parts brand origin

1 Hydraulic plastising motor ZY Italy

2 Hydraulic pump YUKEN Japan

3 Proportional hydraulic valve YUKEN Japan

4 Reversal valve YUKEN Japan

5 Transducer LION Japan



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6 Sealing rings VALQUA Japan

7 Pressure match LIMING Italy/Japan

8 Auto lubrication system ISHAN China&Japan

9 High pressure oil pump KIMBERLEY Germany

10 Contactor SHINAIDE France

11 Solid State Relay FORTEK Taiwan

12 Air break switch SIHNAIDE France

13 Computer control JINGHUA Taiwan

14 High temperature

wire

------------- Japan

15 Limited switch NATIONAL Japan

16 Proximity switch FORTEK Taiwan



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4000 bph complete mineral water production line cbecl

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