3S Consulting Group...Software platform for next generation intelligent vehicles Infotainment /...

Service Catalogue

2019

2

Index

Company introduction

Service introduction

Delivery models

Project management

Key contact

3

Company introduction3S consulting group is a professional engineering technology service provider, focusing on the automotive industry's engineering design and

development, product realization and related consulting services. The main services including:

AUTONOMOUS DRIVING & CONNECTIVITY• HMI Concept & Design(UX/UI),

• Digital Service/Apps,

• Autonomous Driving/ADAS,

• AI/Machine Learning,

• Connectivity V2X/5G,

• Electric/Electronic systems and architectures (Design, Testing,

Integration & Prototyping),

• Cybersecurity & Functional Safety.

POWERTRAIN & ELECTRIFICATIONThe E-mobility solutions including:

• Vehicle mission profile analysis,

• Electric & Hybrid Architectures,

• Concept & Design,

• System integration / Prototyping,

• Testing / Simulation,

• Performance Improvement / Calibration,

• Homologation.

COMPLETE VEHICLE DEVELOPMENT• Class A Surfacing,

• Body, Interiors & Trims

• Lighting

• Powertrain

• Digital Mock Up / Prototyping

• Testing

• Passive Safety

XXXXXXXXPOWERTRAIN &

ELECTRIFICATION

…

COMPLETE VEHICLE

DEVELOPMENT

…

PRODUCT REALIZATION

…

OUR OFFERING

AUTONOMOUS DRIVING &

CONNECTIVITY

…

PRODUCT REALIZATION• Potential Supplier Analysis / Process Audit

• Supplier Quality Management

• Simultaneous Engineering

• Production Planning (Stamping, Welding, Painting, and Final

Assembly)

• Equipment and Die Development

• Training & Coaching for component manufacturer

4


MAIN CLIENTS：

5

Company introductionWe have delivery centers or representative offices in more than 5 cities in China:

Beijing

Shanghai

• North China (Beijing) office

Head office,

and Engineering center• Anting Shanghai international automobile city

• Chengdu Delivery Center

Daqing

ChongqingWuhan

Changchun

Shenzhen

Changshu

Tianjin

• Chongqing Delivery Center• South China (Shenzhen) office

• Daqing delivery center

Chengdu

Guangzhou

❖ Half hour trip circle to our company

30 minutes to Shanghai Hongqiao International Airport and High

Metro Station

6


Professional engineering service provider

0%

44%

30%

26%

New Graduate

1-4 years

4-8 years

Above 8 years

Consultants

In more than 5 cities

90+

Grow

Manage

Lead

Senior

Pro

ject

Man

agem

ent

Tech

nic

al M

anag

emen

t

Bu

sin

ess

Dev

elo

pm

ent

Career Path of our Consultants

(Shanghai, Beijing, Shenzhen, Chongqing, Chengdu,

Shenyang, Daqing, Guangzhou)

7%

21%

72%

0verseas

Top 38th Chinese Universities

Other Chinese UniversitiesP

roje

ct M

anag

emen

t

Year of Experience

Status by Universities

7


AUTONOMOUS DRIVING & CONNECTIVITY

Autonomous Driving / ADAS

Management of all driving assistance functions by technology analysis, concepts, improvement definitions,

and systems development.

▪ System & Functional Architecture

▪ Functional safety & security engineering

▪ Rapid Prototyping

▪ Algorithm & Model Validation

▪ ADAS testing / Verification

▪ Software platform for next generation intelligent vehicles

Infotainment / Connectivity

Design, prototyping and turn-key development for the complete range of Connectivity Technology and

Performance.

▪ In-Vehicle Infotainment

▪ In & Off board vehicle connectivity

▪ Advanced HMI design and assessment, including data visualization

E/E architecture

Providing coherence to the engineering of increasingly complex Intelligent Systems and empowering

traditional E/E automotive architecture.

▪ Systems engineering

▪ HW/SW development: Hardware in the Loop (HiL）, ECU software development

▪ Management of systems growing complexity through open software solution

8


TelematicsAutomotive OEMs and Tier1 suppliers are developing telematics systems that offer new services and user experiences.

The complexity of such systems requires a strong partner. We have demonstrated our expertise through the development

of telematics system.

- Fully automotive and integrated into the car

electronics to use the vehicle‘s audio system, GPS

data and CAN messages

- Communication Stack Integration: telematics

system needs to implement common standards for

signaling, authentication, communication and error

detection. We offer solutions to deploy existing

communication stacks as well as to design and

develop new protocols using formal methods.

- Ability to implement telematics function, like:

Emergency Call, Service Call, Auto Collision

Notification, Stolen Vehicle Tracking, Remote Door

Lock & Unlock, Vehicle Diagnosis, etc.

Automotive Telematics Development


9

The service-oriented architecture is a component model that connects the different functional units of an application

(called services) through well-defined interfaces and contracts between these services. Interfaces are defined in a

neutral manner and should be independent of the hardware platform, operating system, and programming language that

implements the service. This enables services built into various such systems to interact in a unified and common way.

Features


Innovative Architectures – Service Orientated Architecture

• Scalable network of elements

• Centralized intelligence and function

• Hypervised RTE supporting multiple OS

technologies

Benefits

• Reduction in weight and cost through fewer

components

• Faster time to market though reduced

complexity, increased scalability and

resilience

I/O

interface

I/O

interface

I/O interface

I/O

interface

SOA computePlatform

SOA computePlatform

Smart motor

Smart motor

Smart switches

Smart lights

Smart sensor

Smart sensor

Smart sensor

Smart actuator

Smart actuator

Smart motor

Smart motor

Smart switches

Smart lights

Smart sensor

Smart sensor

Smart sensor

Smart actuator

Smart actuator

Smart motor

Smart motor

Smart switches

Smart lights

Smart sensor

Smart sensor

Smart sensor

Smart actuator

Smart actuator

Smart motor

Smart motor

Smart switches

Smart lights

Smart sensor

Smart sensor

Smart sensor

Smart actuator

Smart actuator

LINCAN

LIN

CAN

LINCAN

LINCAN

Current situation：Interconnected ECUs

in AdHocmanner

New Concept：Centralized Software，

Optimized wiring

Ethernet


10


Innovative Architectures – Network Process

Step 1

Project preparation

Step 4

System test phase 1

Step 5

System test phase 2

Step 6

System test phase 3

CAN bus hardware spec design

CAN bus communication spec design

CAN network management spec design

CAN diagnostic spec design

CAN communication matrix design

CAN communication & diagnosis

simulation

CAN test spec formulation, incl. physical /

communication/ diagnosis/ NWM tests

Unit test

Test car based integration test

Real vehicle based system test

System requirement

analysis

Formulate time table

Step 2

Requirement Spec design

Step 3

System design

Unit test



Unit test




11


Innovative Architectures – Network Process

CAN Protocol Technical Standards Usage

Application layer ISO 14229 / ISO 15765-3 only diagnostics

Transport protocol ISO 15756-2 only diagnostics

Data link layer ISO 11898-1normal communication & diagnostics

Physical layer & transmission media

ISO 11898-2normal communication & diagnostics

Network management ISO 17356-5 / OSEK NMnormal communication & diagnostics

Others ISO 16845 & ISO 26262

Commercial cars

CAN Protocol Technical Standards Usage

SAE J1939 All

Protocol and Standard – Passenger cars


12


EE Testing

Vehicle IntegrationTest

Sub-system Test

Component Test

• Network test• Functional test• Diagnostic• EMC test

• Functional test(Powertrain, Chassis electronics, Body

electronics, Cooling and HVAC, Infotainment systems, Power system)• Network system• Diagnostic

• Functional test• Network test• Diagnostic• EMC test


13


Testing

Signal conditioning

dSPACE hardware:

• processor boards

• I/O boards

Loads and failure

simulation

External connectors

for real loads

Breakout box and

ECU connectors

Additional connectors

e.g., CARB, OBD

Power supply

PX-20, COTS

hardware

Power supply

Loads Relays

BOB

Power switch, ECU

connector,

connectors

Real loadsPlace for real loads

e.g., throttel valve

Simulator HIL Build


14


POWERTRAIN & ELECTRIFICATION

Engine & Calibration Activity

• Engine design

• Engine test

• Calibration（bench and vehicle）

• Homologation testing

The E-mobility solutions including: • Vehicle mission profile analysis

• Electric & Hybrid Architectures

• Concept & Design

• System integration / Prototyping

• Testing / Simulation

• Performance Improvement / Calibration

• Homologation

15

Powertrain Design Expertise Engine & Calibration Activity



• Powertrain packaging & Integration

• Powertrain mount development

• Fuel system

• Intake system

• Exhaust system

• Cooling system

• Clutch system

• Transmission system

• Frame and Sub-frame system

Powertrain Development

• Chinese & European Emission Standards

• 3S offer flexibility with expertise in both technical and management for component development, as well as integration

engineering

Electric Vehicle Development

• 3S combined with Global EV developments provide extensive expertise in delivering electric vehicle solutions across

China with next-generation technologies

• Extensive expertise in EV whole development processes with next generation technologies

Our expertise

▪ Inverter, motor, battery, VMS integration

▪ Styling and Feasibility analysis

▪ Interiors, Exteriors, Body

▪ EE wiring harness layout

▪ Prototype making

▪ Trial-produce and test

▪ Vehicle objective target setting and breakdown , System

integration and optimization

▪ Vehicle high voltage safety, insulation and crash safety design

▪ Quick change power battery

▪ Weight, strategy synergy cost and design goals

▪ CAN BUS planning and definition

▪ EMC&EMI design

▪ New structures and new technologies used for the design



17


COMPLETE VEHICLE DEVELOPMENT 1/2

Style & Design

Highly confidential digital styling, through phases as CAS, CAD design, Testing & Simulation, Development for

series:

▪ Style & Concept (Vision, Digital, Immersive Design)

▪ Immersive & Augmented Reality applications

▪ Augmented reality application for Advertising, photorealistic and HD Real Time rendering

Class A Surfacing

Focusing on the design, prototyping and turn-key development for the complete range of automotive Class A

surfacing Technology and Performance.

▪ Design surfaces, Interior & Exterior, Design support, CAS Modeling, Car Concepts

▪ Most advanced tools used (ICEM Surf, Auto Desk, Alias and Adobe) to provide very high quality design and

modelling.

Body In White

Delivering complete vehicle development in Body In White (Closures, Lighting, Equipment, Seats):

▪ Product Engineering (including design of the parts and synthesis requirement)

▪ Process Engineering in house and in suppliers’ plants

▪ OEMs on site industrialization applied to a derivative car on an existing Platform and with existing organs

18


COMPLETE VEHICLE DEVELOPMENT 2/2

Lighting

Providing solution for lighting development with Led & halogen technology:

▪ Optical geometry (incl. pillow optic lens, faceted reflectors, prism bands, light pipes)

▪ Electronic integration: Development of all components for the product and vehicle integration through CAD

lighting design of parts, subassemblies and assemblies

▪ Simulation: Thermal and Optical to predict the light function and potential thermal issues

Passive Safety

Developing and testing complete Passive Safety solutions for vehicles:

▪ Providing Engineering, Simulation, Testing and Test Equipment in a single package

▪ According to all international standards (specific NCAP requirements and ECE regulations)

▪ Shortening development time with virtual and physical testing, associated to best-in-class engineering

Services

▪ Surface styling & Class A surfacing

▪ Styling Support

▪ CAS Modelling

▪ Clay, Hard & Lighting Prototyping

▪ Concept Modelling & Styling

▪ Exterior / Interior

▪ Lighting / Surfacing & Simulation

▪ Secondary Surfacing

Styling & Class A Surfacing

• Capabilities with full in-house clay modeling center, Styling, and Class A experts

• Experience in the full design process: from hand sketching until final master model


COMPLETE VEHICLE DEVELOPMENT

20

BIW /Exterior / Interior Development

• Utilizing a simultaneous engineering approach to meet targets for Safety , Weight, CAE, Cost & Quality with Full Local

capability in all phases of development

• Body development competence for: Styling integration, BIW, D&C, Sealing & Tightness, and corrosion

• Chassis, Suspension, Vehicle Dynamics, Brakes, Mounts, Engine integration, Calibration, Tolerance



BIW / Exterior / Interior Expertise

▪ Initial RPS Definition for system level▪ BOM updated with Visual BOM Generation▪ Kinematics Simulation Report of D & C▪ Homologation Check (to be defined on official RFQ)▪ CAD data (including welding points) for BIW & D&C simulation▪ Glue and Sealing anti-knock Concept / Rough Layout▪ Initial Welding Points definition▪ FMEA ▪ Styling surface investigation and confirmation▪ Packaging and Ergonomics, Principal/Concept sections▪ Gap & Flush▪ GD&T calculation ▪ COP strategy from customer and integration

21

Da

ta

Fe

as

ibil

ity a

na

lys

is

Styling & Design

Input

Class – A

design

CAS data feasibility

analysis

Creation & Audit

Clay Model

Audit & design

Principal Section

Structure

design

CAE

Engineering analysis

Data

Optimization

2D

drawings

Prototype

validation

Development

AchievementDocuments

Interior & Exterior Trim Engineering ✓ Full capabilities with exceptional Body

experience including all phases of development ✓ Initial RPS Definition for system level✓ BOM updated with Visual BOM Generation✓ Kinematics Simulation Report of D & C

✓ Homologation Check (to be defined on official RFQ)✓ CAD data (including welding points) for BIW and D&C simulation✓ Glue and Sealing anti-knock Concept/Rough Layout✓ Initial Welding Points definition✓ FMEA



22

Chassis Development

• 3S offer flexibility with expertise in both technical and management for component development, as well as integration

engineering

• Chassis, Suspension, Vehicle Dynamics, Brakes, Mounts, Engine integration, Calibration, Tolerance

Chassis Design Expertise



• Clutch system

• Transmission system

• Frame and Sub-frame system

• Suspension system development

• Steering system

• Brake system development

• Vehicle dynamics / Chassis Tuning

• Subjective drive evaluation

• Supplier quality management

2323

Vehicle Integration, Passive Safety, CAE

• Meeting and exceeding vehicle attribute targets

• 3S processes and standards systematically enforced in each of our service portfolio areas of the Vehicle Integration

Design Process

Vehicle Integration

▪ Target Setting

▪ Homologation

▪ NVH

▪ Component Test

▪ Safety

▪ Ergonomics

▪ Complete Vehicle

Test

▪ Packaging

▪ DMU

▪ Geometrical

Integration

▪ Data Management

CAE

▪ Types of Analysis:

▪ Statics

▪ Dynamics

▪ Fatigue

▪ Damage

▪ Tolerance

▪ Linear

▪ Non Linear

▪ Vibroacustics

▪ Crash

▪ Kinematics

▪ Thermoelastics

▪ Thermal

▪ Fluids

▪ Other



24


PRODUCT REALIZATION

Supply Chain Management

Professional team to plan and manage you supply chain:

▪ Potential supplier analysis

▪ Process audit

▪ Advanced supplier quality management

Manufacturing Engineering

Enabling product development process transforming and acceleration through the application of automation,

integration, translation and PLM enabling services:

▪ Technology Scans

▪ Simultaneous Engineering

▪ Production Planning (Stamping, Welding, Painting, and Final Assembly)

▪ Tooling & Equipment development

Training & Promote

3S Consulting has organizational knowledge of quality management and problem solving, and has lots of

experienced experts. Our experts can provide training about quality management and problem solving to

customers. The content includes:

▪ Problem solving procedure

▪ Quality tools

▪ Quality management systems (Build / Revamp / Improve)

▪ Design & Process FMEA

▪ VDA series

▪ Lean Six Sigma

252525

Supply Chain & Quality Expertise

▪ Project Management & Project

Quality Management

▪ Potential supplier analysis

▪ Process audit

▪ Advanced supplier quality

management

▪ Customer Support

Supply Chain and Quality Management

• Ability to train the customer resources to ensure the continuity of data quality after

our consultant end his project

• Consult on process and organization to improve the efficiency and the quality with

focus on process improvement


PRODUCT REALIZATION

262626

Production Planning & Logistics

• Solutions designed to address increased complexity in production and logistics

• Cost reduction and process optimization

Our Related Services

Our PP & LOG Expertise

▪ Production & Logistics Planning

▪ Layout & Material Flow Simulation

▪ Packaging & Container Planning

▪ Process Analysis, Optimisation & Standardisation

▪ Process Modelling & Workflow Diagrams

▪ Global Supplier Quality Management (SQM)

▪ Supplier compliance auditing

▪ Definition of IT Solutions, Roll-out & Maintenance

▪ Design & Implementation of Reporting Systems

Production Planning

▪ Press-shop & Bodyshop

▪ Assembly Shop

▪ Conveyor Systems

▪ Digital Factory

▪ Line Balancing

▪ Labour Time Analysis

▪ Tool Tracking

Logistics

▪ Supply Chain Management

▪ Logistics Networks

▪ Value Stream Analysis & Optimisation

▪ Supplier Enabling / Trouble Shooting

▪ Support & Change Management

▪ Sourcing Strategy Development &

Implementation


PRODUCT REALIZATION

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BIW / Paint / General Assy Expertise

▪ Welding

▪ Stamping

▪ Paint

▪ Layout & Process Engineering

▪ Process design

▪ Tooling and fixture design

▪ Cost estimation for parts

▪ Training on mechanical design

▪ Dimensional Management

▪ GD&T

Simultaneous Engineering

▪ Diversified Engineering Technical Support

▪ Proposals of optimization for process feasibility/cost reduction/timing reduction/quality improvement

▪ Assure manufacturing Process of the components/assembly and manufacturing capacity meet the requirement of SOP.


PRODUCT REALIZATION

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Service

▪ Problem soling procedure

▪ Quality tools

▪ Quality management systems (Build / Revamp / Improve)

▪ Design & Process FMEA

▪ VDA series

▪ Lean Six Sigma

Training & Promote

▪ 3S Consulting has organizational knowledge of quality management and problem solving, and has lots of experienced experts.

▪ Our experts can provide training about quality management and problem solving to customers.


PRODUCT REALIZATION

29

Delivery Models

Technical Support

Service

Delivery Model A

Structured team service

Delivery Model B

Work Package

Delivery Model C

Super Work Package

Delivery Model D

Working Environment

Provided l

Risk-sharingl l

Quality Management

System l lWork

Specifications/Detailed

Tech.Requierement l l l

Schedule Managementl l l

Resource Management l l l

Staff Managementl l l l

Performance Evaluation Client Satisfaction Service Level Agreement Formal acceptance deliv eryCompletion Work Activ ities

/Work Units

Billing Process Time TimeAchievements &

Deliverables

Achievements &

Deliverables

Your needs

Scope of work and

requirements are not

clear

May become work

package, but, now, it is

managed by client

Share planning goals , but

we manage milestonesLong term partnership

COMPETENCES & SKILLS COMMITMENTS FIXED PRICE COMMITMENTS

30

Delivery Models

31

Project management

It is a cross functional team tool (consultant, project manager, Delivery Manager, Business

Manager, Financial function)

32

Time

All delivery models deliver“ On-Time”

✓ Meeting deadlines, milestones & deliverables

✓ Meeting KPI

✓ Robust schedule control

✓ Dependable Planning/sequencing/activity definition

All delivery models deliver“ On-Cost”

✓ Zero Cost over runs

✓ Reliable cost budgeting

✓ Solid Cost control

✓ Better cost efficiencies

All delivery models deliver“ On-Scope”

✓ Enhanced Governance

✓ Clear scope definition

✓ Regular performance to scope health checks

✓ Effective change control (management & tracking)

Time

CostScope

Quality

Expectations

Cost Quality Scope

All delivery models deliver“ On-Quality”

✓ Consistent execution

✓ Meeting KPI

✓ 0 re-work: First Time Right – moving towards Acceptance Excellence

✓ Quality assurance

Promote

Client

Satisfaction

by meeting

client

commitments

providing

overall value for

money

providing a

consistent client

experience

Create Value Flexibility Performance Knowledge

ExpertiseInnovation

All 3S Delivery Models aim to:

whilst always adapting to your needs

Project management

33

Have kick-off meeting to

confirm project goals and

activities.

Implement project following-

up and monitoring customer

satisfaction at least by every

quarter: measure our

performance ,and establish

action plans if it’s necessary.

At the end of the

project ,organize a meeting

to work out the final actions

and summarize lessons

learned.

Project following-up and client satisfaction monitoring

Project Management

3434

Key contact

Sucre LIU

(+86)1391 7233 700(+86)21 8015 8325 ext. [email protected]

上海箴思汽车工程咨询有限公司Unit 2216, Number 488 Anchi Road, Jiading District, Shanghai, 201805 P.R.China

www.3SConsulting-group.com

http://www.3sconsulting-group.com/

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3S Consulting Group...Software platform for next generation intelligent vehicles Infotainment /...

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