RE

NR

3125-0

720 P

ag

e

©2010 CaterpillarAll Rights Reserved

Printed in U.S.A.

RENR3125-07May 2010

Solid State Magnetic Controller forMaterial Handlers Electrical SystemM318 MH:6ES1-UP

M320 MH:6WL1-UP

320B MH:6LS1-UP5GW1-UP6CR1-UP

325 MH:2SL1-UP

M325B MH:BGN1-UP

W330B MH:AME1-UP

350 MH:3ML1-UP9FL1-UP8KZ1-UP

325B MH:2JR1-UP

345B MH:2NW1-UP4SS1-UPAGS1-UPCFM1-UP

365B MH:CTY1-UP9PZ1-UP9TZ1-UPJMB1-UPDER1-UPSDL1-UP

330 MH:5YM1-UP

345B II MH:APB1-UP

330B MH:6DR1-UP

W345B MH:ANJ1-UPCDY1-UP

375 MH:1JM1-UP

322B MH:1YS1-UP

325C MH:S2C1-UPBFE1-UPBMM1-UP

330C MH:D3C1-UPDKY1-UP

320C MH:BGB1-UPPAB1-UPSAH1-UP

345C MH:MTE1-UPPJW1-UPM2R1-UPD3S1-UP

365C MH:GWC1-UP

385C MH:WAW1-UP

325D MH:C4H1-UPRJK1-UP

330D MH:C5K1-UPLEM1-UP

322C MH:BKJ1-UP

M325C MH:PAN1-UP

M325D MH:EDF1-UPKGG1-UPKAY1-UP

O/7174I/6119 ENABLE104A-WH

102C-GY

110-PU

COMMONDC

110 TO LINE 150

125

128

129

127

126

122

178TO LINE124

123

121

120

152-OR

122-GN

124-BK

125-WH3

LEGEND:

= FIELD WIRING BY OTHERS.

= INDICATOR ENCLOSURE TERMINAL

= CONTROL ENCLOSURE TERMINAL

R125

1K, 1/4W

125-WH

FROM VBM151, LINE 152

124-BK123-RD

SS124

4

C

310

2

1

4

2

65

7

BCD 4

BCD 2 2

BCD 1 1

R124

R123

TS122

I/12

PLCI/19

110C TOLINE 161

COM

I/13

24VDC

102C TOLINE 185

COM

I/9

I/11

I/10

I/8

I/7

GENERATOR THERMAL

DROP TIMEBINARY INPUTS

OVER/UNDER VOLTAGE

MAGNET ON

OVER 75% DUTY CYCLE WARNING

GENERATOR OVERHEAT

102C-GN

OVER/UNDER VOLTAGE WARNING

FROM LINE124

TR106

180

FROM LINE 104+28VDC POWER

183

185

184

182

181

101E-YL(9)

177

179

178

176

175

O/10

24V-DC

O/11

O/9

O/8

177-WH

176-OR

175-BU

SOLENOID MOUNTEDCONNECTOR WITHBACK EMF DIODEAND INDICATOR

182A-OR

TO LINE 129

LINE 155

(4)182-BU

(1)

TR106

(12)

102C-BK

SV01

8

(1) (2)

LED1751K,1W

1K,1WLED176

1K,1WLED177

1K,1WLED178

102C-GNFROM LEDS

102C-GY

177-BK/WH1714

176

1777

6

1755

PLC

CO

MM

ON

110C-GY

COMMON24VDC

SOFT START SOLENOID

SOLENOID MTD CONNECTORWITH BACK EMF DIODE

15A, 1 1/2 OHMPOWER RESISTOR

F3

F2

F1

F4

DC COM

+28VDC

TVS109

VOLTAGETRANSIENT

SUPPRESSOR

110-PU

110-PU

+28VDC POWER

101E-YL

TO LINE 182

200-BK

151-GN

113

116

118

117

115

114

D110DIODE

112

111

110

109-BK109

107

108 1 FU108

106

105 5 FU-A

101E-YL

POWER

104

102

103

OPERATOR'SCAB

TO

101

100

28VDC

107B-GNTS107107-BNENCLOSURE TEMPERATURE

113-BN

117-YL

118-BU

112-PK

RANGE SWITCHDROP CURRENTVOLTAGE/

VF112

FREQUENCYCONVERTER

OPERATOR'SCAB

TO 11

12

FROM CURRENT

LINE 159TRANSDUCER CT151

OUTPUT

INPUT

111-RD

(+)(+)

(+)

5

(-)(-)(-)

110C

-GY

102C-BK

PLC

CO

MM

ON

24V

DC

CO

MM

ON

DC

I/4

I/5

COM

I/1

I/3

I/2

DROP

LIFT

INPUTSSPEEDHIGH

DIODED110C110C-GY

I/0

COM

PLCDC

HTR107

DC INPUTS1761-L32BBB

MAGNET CURRENT

102C-BK

(13)

102C-BK

101B-GN

102C-BK5 FU-B

DIODED104

TVS-A

FU107

104A-WH

104A-WH

101B-GN

104C-BU

DISCONNECTDISC101

CON5B102A-BK

10(N)

104-OR

CON5A101-GN

FU102

FUSEBLOCKFB101

104B-OR(N)

102B-BK30

FU101

101A-GN

30

COMMON

(14)

TR106

(1)

TVS-B

SV02(2)

AND INDICATOR

POWER RESISTOR18A, 1 OHM

102D-RD

2 1SSR173

1 2

SSR1721 2

SSR170

SSR1712 1

101C-BU

R101A

GN

CR169BK

102D-RD

101D-BK

152A-BK

151A-RD

DC OUTPUTS1761-L32BBB

LIFT RELAY 1

MAGNET VOLTAGE BOOST

SAMPLE VOLTAGE(151, ),(152, )

DROP RELAY 1

DROP RELAY 2

LIFT RELAY 2

DISTRIBUTION

110C-GYDC IN

110-PU168 DC

171

173

172

170

169

171-RDO/4

O/6

O/5 172-PK

O/3

O/2

24V+

170-YL

169-BN

167

166

165

164

163

162

VDC

O/1

O/0

VAC

VDCVAC

24V-

170-YL(13)

(4)

(4)

(4)

SSR172

SSR173

(3)

(3)

(3)

103

104

102

SSR171(4)

SSR170(3)

(14)

CR169

102

101

D169

CR168

VOLTAGE BAND

VBM151MONITOR

155-WH/BK

-GROUND FAULT

+GROUND FAULT

102C-GNTO LINE 180

161

160

159

158

156

155

PLC

+24VDC IN

LED156

FROM LINE 129

110-PU

LINE 121TO INPUT I/8,FIELD

SHUNTFIELD

154

GEN 153

152

SHUNTGEN 151

150110

152-OR

LED1559 155-YL 5K,12W

TO VF112, LINE 1100..+5V OUTPUT SIGNAL

FROM LINE 129PLC COMMON 110C-GY

152A-BK

155A-BK

5K, 12WR156

152B-GY7

3

4

21 151B-PK

CR168

ADD

R155

CR168

(12) (8)

151A-RD

5K, 12WR154

CR168(9) (5)

"ON" DELAY

SS124 BINARY CHART

X

7

X

XXX1

TER

MIN

AL

INPUT 10INPUT 11INPUT 12

42

XX X

X

POSITION1 2 3 4 5 6

X

LIGHTS

INPUTINDICATOR

XX

8

SETTINGS

SET TO 3SECONDS

4

COMM. FIELD

GENERATOR

151-BK/RD

SERIES FIELD

TIMER TR106SOFT START

152A-BK

+24V

DC

PO

WE

R

110-

PU

OU

TPU

T S

IGN

AL

11

1-R

DP

LC C

OM

MO

N

110

C-G

Y

1 2 3

SWITCH

CURRENT TRANSDUCER

4321

BLOCKS

POWER

PDB152

151PDB

CT151

151A-BK/RD

(A2)(S2)

(S1)

CCW

(A1)

FU151

M MAGNET

151A

GENERATOR ENABLE SOLENOID

102-GN

123-RD

111-RD

FOR NOTES SEE SHEET 1

(P1) (P2)

DC POWER CONNECTORS

STRIP HEATER

(-)

(+)

(+)(-)

(+)

(-)

(-)(+)

R101B

(A) (B)

-

+

-

+

PDB152

R155

R156

CT151

PDB151

FU102FU101

30AMP30AMP

DISC101

R154

CR169

D16

9R

125

R12

4

R12

3

TVS

109

D11

0D

110C

SSR170

SSR171

SSR172

SSR173

TR106

FU-B 5A

FU-A 5A

VBM151

CR168

TVS-A

101E

104A

104C

102C

D104 TVS-B

182A177176175171169169155125124123122118117111110110109

104A104

110C110C110C102C102C102C102D101D101D101C

FU108 1AMPFU107 5AMP

O/4

I/9

230-7662

VIEW WITH DOOR REMOVED

24V-

I/17

NOTUSED

I/19I/18

O/3O/1 O/2 O/5 O/8 O/10O/9O/7 O/11O/6DC

24V+DC

I/7 I/8I/6I/5 I/13 I/14 I/15I/11I/10 I/12 I/16

O/0+

COM

VAC VAC- VDC VDC

I/3 DC I/4

DC IN24V

POWER

FORCE

FAULT

RUN

OUT

IN

I/2I/1I/0DCNOTNOTUSED USED COM

31

24

VF 112

HTR107

TS107

BOOSTRELAY

SAMPLEVOLTAGERELAY

VOLTAGEBANDMONITOR

TIMERRELAY

DISCONECTSWITCH

CURRENTTRANSDUCER

MAIN FUSE

THREMOSTATSWITCH

HEATER

PROGRAMMABLELOGIC CONTROL

POWER RESISTORSR101A / R101B

DROP CURRENTRANGE SWITCH

CONTROL FUSES

POWER RESISTORCABLE ASSEMBLY

GENERATOR SYSTEM230-260 VOLTS

WARNING

TERMINAL BLOCK

SOFT STARTSOLENOID

ENABLESOLENOID

DISCONECTSWITCH

1

2 200-L32 BK-14

AG-C4111-7898

L-C123E-5179

C-C4130-6795

9X-1123Component Part Number

Single Wire Connector

SocketPin

AG-C3130-6795

Pin or Socket Number

Wire, Cable, or Harness Assembly Identification:Includes Harness Identification Letters and Harness Connector Serialization Codes Harness Connector Serialization Code: The "C" stands

for "Connector" and the number indicates which connector in the harness. (C1, C2, C3, .....)

Part Number For Connector Recepticle

Part Number forConnector Plug

Harness Identification Letter(s):(A, B, C, ..., AA, AB, AC, ...)

Plug

GroundConnection

325-AG135 PK-14

Circuit IdentificationNumber Wire Color

Wire Gauge

Harness identification code: This example indicates wire 135 in harness "AG".

T

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.

Ground (Wired): This indicates that the component is connected to a grounded wire. Thegrounded wire is fastened to the machine.

T

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it.

Receptacle

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).No circle indicates that the wire cannot be disconnected from the component.

PressureSymbol

TemperatureSymbol

LevelSymbol

FlowSymbol

Circuit BreakerSymbol

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Harness And Wire Symbols1 12 2

Sure-Seal connector: Typical representationof a Sure-Seal connector. The plug and receptacle contain both pins and sockets.

Deutsch connector: Typical representationof a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

Symbols

Symbols And DefinitionsFuse - A component in an electrical circuit that will open the circuit if too much current flows through it.

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

Harness And Wire Electrical Schematic Symbols

Fuse(5 Amps)

5A

Factory Configurations for 230 Volt GeneratorsApplicableMachine

KWRating Amps

RatedAmpsFuse Part

NumberM318 10 43.5 45 190-9425

320B

15 62.5 70 190-9551 ¹

320C

322C

325B

325C

M318

M320

M322C

M325B

325

20 87 80 190-9558 ¹

320C

325C

330B

330C

M325B

M325C MH

M325D MH

W330B

350

25 108.7 110 173-5434

345B

345C

365B

M330D

W345B

W345C

5080

33 143.5 150 190-9563

345 RMH

345B

365B

365C

375 RMH

W345B

37540 173.9 175 184-4645

385C¹ Two adapters (190-9393) are required when using fuse 190-9551 or 190-9558.

RE

NR

3125-0

720 P

ag

e

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.GENERATOR POWER CIRCUIT.GROUND CIRCUIT.OPERATOR MONITOR CIRCUIT.PLC CONTROL CIRCUIT.

WIRE GROUP COLOR DESCRIPTIONS

OTHER COLOR DESCRIPTIONSHIGHWAYS

JUMPER-A96 BU-10

101D-A95BU-10

200-RP7 BK-10151-RP8 GN-10 112-RP4 PU-10

308-RP6 YL-16

200-RP5BK-16

177-RP3RD-6

109-RP2 RD-4

101-RP1RD-4

TOALTERNATOR

TOSTARTER TO

KEYSWITCH

RELAY PANEL

RELAY PANEL

WINDING TERMINATION

GRAPPLE/MAGNETSWITCH

TO MAGNETLIFT SWITCH

TO MAGNETDROP SWITCH

CAB

CAB

L26

L27

104-X10ORBK-18-C

104-X10 ORBK-18-C117-X11 GNBK-18-C

117-X11GNBK-18-C

118-X12BUBK-18-C

118-X12 BUBK-18-C

117GNBK-18-C

118BUBK-18-C

104ORBK-18-C

123-X1 RD-18-C

123-X1RD-18-C

124-X2 BK-18-C

124-X2BK-18-C

125-X3 WH-18-C

125-X3WH-18-C

171-X4 RDBK-18-C

171-X4RDBK-18-C

175-X5 BU-18-C

175-X5BU-18-C

176-X6 OR-18-C

176-X6OR-18-C

177-X7 BKWH-18-C

177-X7BKWH-18-C

102C-X8 GN-18-C

102C-X8GN-18-C

155-X9 WHBK-18-C

155-X9WHBK-18-C

L28

L29

171-A52 RD-18

110C-A53 GY-18

110C-A54 GY-18

110C-A57 GY-18

172-A56 PK-18

L30

L31

L32

L33

123-C1 RD-18-C

123-C1 RD-18-C

124-C2 BK-18-C

124-C2 BK-18-C

125-C3 WH-18-C

125-C3 WH-18-C

171-C4 RDBK-18-C

171-C4 RDBK-18-C

175-C5 BU-18-C

175-C5 BU-18-C

176-C6 OR-18-C

176-C6 OR-18-C

177-C7 BKWH-18-C

177-C7 BKWH-18-C

102C-C8 GN-18-C

102C-C8 GN-18-C

155-C9 WHBK-18-C

155-C9 WHBK-18-C

104-C10 ORBK-18-C

104-C10 ORBK-18-C

117-C11 GNBK-18-C 117-C11 GNBK-18-C118-C12 BUBK-18-C 118-C12 BUBK-18-C

101C-CA2BK-10-C

101C-CA2 BK-10-C

101D-CA1GN-10-C

101D-CA1 GN-10-C

P2-F2 GN-14

P2-F2 GN-14

P2-F2 GN-14

P1-F1 WH-14

P1-F1 WH-14

P1-F1 WH-14

F4-F4 RD-14

F4-F4 RD-14

F4-F4 RD-14

F1-F3 BU-14

F1-F3 BU-14

F1-F3 BU-14

104A-G1 WH-14

104A-G1 WH-14

104A-G1 WH-14

200B-G2 BK-14

200B-G2 BK-14

200B-G2 BK-14

200B-G3 BK-14

200B-G3 BK-14

200B-G3 BK-14

182A-G4 OR-14

182A-G4 OR-14

182A-G4 OR-14

L34

107B-A64GN-16

L35

L36

L37

L38

L39

110-A76PU-18

113-A68BR-18

112-A67PK-18

110-A74PU-18

110-A72PU-18

110C-A73GY-18

110C-A66GY-18

110C-A65GY-18

112-A67PK-18

113-A68BR-18

110-A74PU-18

110-A72PU-18

110C-A73GY-18

107-A3 BR-16

107-A3 BR-16

107-A3 BR-16

102C-A9 BK-16

102C-A9 BK-16

102C-A9 BK-16

111-A25RD-18

111-A25 RD-18

111-A25 RD-18

110-A21PU-18

110-A21 PU-18

110-A21 PU-18

110C-A65GY-18

110C-A66GY-18

110-A71PU-18

110-A71 PU-18

110-A71PU-18

125-A35WH-18

125-A35 WH-18

125-A35 WH-18

124-A33BK-18

124-A33 BK-18

124-A33 BK-18

123-A31RD-18

123-A31 RD-18

123-A31 RD-18

122-A29GN-18

122-A29 GN-18

122-A29 GN-18

118-A28BU-18

118-A28 BU-18

118-A28 BU-18

117-A27YL-18

117-A27 YL-18

169-A38BR-18169-A38 BR-18

169-A38 BR-18

171-A41RD-18

171-A41 RD-18

171-A41 RD-18

172-A55PK-18

172-A55 PK-18

175-A42BU-18

175-A42 BU-18

175-A42 BU-18

176-A43OR-18

176-A43 OR-18

176-A43 OR-18

177-A44WH-18

177-A44 WH-18

177-A44 WH-18

110C-A13GY-18

110C-A13 GY-18

110C-A13 GY-18

117-A27 YL-18

110C-A69GY-18

110C-A69 GY-18

110C-A69GY-18

110-A76PU-18

PLC ENCLOSURE1735432

PLC ENCLOSURE1735432

101A-A79GN-10

102B-A78BK-10

101-CC56GN-10-C

102A-CC57BK-10-C

182-A92 BU-16

104B-A80 OR-16

101B-A81 GN-10

102-A77 GN-10

102-A77 GN-10

L42

L43

L44

109-A4 PK-18

R125-A22 WH-18R124-A23 BK-18R123-A24 RD-18

L45

109-A4 PK-18

TV109-A10 BK-18

D169-A15 GY-18

101B-A47 GN-10

101C-A48 BU-10

102D-A49 RD-10

102C-A51 BK-10

171-A52 RD-18

110C-A53 GY-18

110C-A54 GY-18

172-A56 PK-18

110C-A57 GY-18102C-A51 BK-10

101B-A47 GN-10

102D-A49 RD-10

101C-A48 BU-10

110C-A13 GY-18

110C-A13 GY-18

177-A44 WH-18

177-A44 WH-18

176-A43 OR-18

176-A43 OR-18

175-A42 BU-18

175-A42 BU-18

171-A41 RD-18

171-A41 RD-18

169-A38 BR-18

169-A38 BR-18

172-A55 PK-18

172-A55 PK-18

110-A21 PU-18

110-A21 PU-18107-A3 BR-16

107-A3 BR-16

102C-A9 BK-16

102C-A9 BK-16

111-A25 RD-18

111-A25 RD-18

125-A35 WH-18

125-A35 WH-18

124-A33 BK-18

124-A33 BK-18

123-A31 RD-18

123-A31 RD-18

122-A29 GN-18

122-A29 GN-18

117-A27 YL-18117-A27 YL-18 118-A28 BU-18118-A28 BU-18

155-A36 YL-16

155A-A60BK-16

155A-A61BK-16

L46

151-E1RD-6

151-E1RD-6

152A-E2BK-6

152A-E2BK-6

151A-CE2BK-2

152B-A91GY-16

151B-A90PK-16

110-A20 PU-18

L49

L50

110C-A89 GY-18

102D-A8 RD-10

102D-A8 RD-10

101C-A6 BU-10

101C-A6 BU-10

110C-A14 GY-18

110C-A14 GY-18

171-A40 RD-18

171-A40 RD-18

171-A40 RD-18110C-A14 GY-18

102D-A8 RD-10101C-A6 BU-10

101D-A95BU-10

MAGNET CONTROL PANEL

MAGNET CONTROL PANEL

MAGNET CONTROL PANEL

MAGNET CONTROL PANEL

NOTE A: SAME PART NUMBER FOR ALL MODELS

NOTE B: SAME PART NUMBER ON 345C, 330D AND 325D

NOTE C: PART NUMBER VARIES BY MODEL

NOTE D: NOT USED ON MEDIUM B AND C OR LARGE B MODELS

NOTE E: DIFFERENT PART NUMBER FOR MEDIUM B, C AND LARGE B MODELS

123-J1RD-18-C

124-J2BK-18-C

125-J3WH-18-C

171-J4RDBK-18-C

175-J5BU-18-C

176-J6OR-18-C

177-J7BKWH-18-C

102C-J8GN-18-C

155-J9WHBK-18-C

123-Y1 RD-18-C124-Y2 BK-18-C125-Y3 WH-18-C171-Y4 RDBK-18-C175-Y5 BU-18-C176-Y6 OR-18-C177-Y7 BKWH-18-C102C-Y8 GN-18-C155-Y9 WHBK-18-C104-Y10 ORBK-18-C117-Y11 GNBK-18-C118-Y12 BUBK-18-C

POWER RESISTERS

200-AA2 BK-10168-AA1 RD-10

VALVE GP1605885

L52

L53

R125-A22 WH-18 R125-A34 WH-18

R125-A34 WH-18

R124-A23 BK-18

R123-A24 RD-18

R124-A32 BK-18

R124-A32 BK-18

R123-A30 RD-18

R123-A30 RD-18

TV109-A19 BK-18

D169-A15 GY-18 D169-A39 GY-18

D169-A39 GY-18

104A-A17WH-18

104A-A17 WH-18

104A-A17 WH-18

104A-A17 WH-18

104A-A17 WH-18

155-A36 YL-16

155-A36 YL-16

155-A36 YL-16

L54

169-A37 BR-18

101C-A5 BU-10

101D-A7 BK-10

L55

104B-A80 OR-16101B-A81 GN-10

104-A16 OR-16

104-A16 OR-16

101B-A46 GN-10

101B-A46 GN-10

102C-A50 BK-10

102C-A50 BK-10

102C-A82 BK-16

102C-A82 BK-16

102C-A2 BK-10

102C-A2 BK-10

L56

110-A20 PU-18

104B-A80 OR-16

101B-A81 GN-10

102C-A11 BK-16 102C-A11 BK-16182A-A45 OR-16

182A-A45 OR-16

110-A63 PU-18

110-A63 PU-18

L57

152-A70 OR-18

110C-A58 GY-18170-A75 YL-18

151A-A87 RD-16

152A-A88 BK-16152A-A62 BK-16

101E-A1 YL-16

101E-A85YL-16

101E-A85 YL-16

104C-A83BU-16

104C-A83 BU-16

101E-A93YL-16

101E-A93 YL-16

104A-A18WH-16

104A-A18 WH-16

104A-A94WH-16

104A-A94 WH-16

102D-A8 RD-10101C-A6 BU-10

171-A40 RD-18110C-A14 GY-18

101C-A5 BU-10

101C-A5 BU-10

101D-A7 BK-10

101D-A7 BK-10

169-A37 BR-18

169-A37 BR-18

102C-A82 BK-16

102C-A82 BK-16

102C-A82BK-16

104A-A94 WH-16

104A-A94 WH-16

104A-A94 WH-16

104A-A18 WH-16

104A-A18 WH-16

101E-A93 YL-16

101E-A93 YL-16101E-A93 YL-16

170-A75 YL-18

170-A75 YL-18

170-A75 YL-18

170-A75YL-18

110C-A58 GY-18

110C-A58 GY-18

110C-A58 GY-18

151A-A87 RD-16

151A-A87RD-16

152A-A88 BK-16

152A-A88BK-16

152A-A62 BK-16

152A-A62 BK-16

151A-A59RD-16

151A-A59 RD-16

151A-A59 RD-16

152-A70 OR-18

152-A70 OR-18

152-A70 OR-18

152-A70OR-18

101E-A1 YL-16102C-A2 BK-10

102C-A2 BK-10

102C-A2 BK-10

101E-A1 YL-16

101E-A1 YL-16

101E-A85 YL-16

104C-A83 BU-16

151A-CE1BK-2

L58

L59

102C-A50 BK-10

102C-A50 BK-10

101B-A46 GN-10

101B-A46 GN-10

104-A16 OR-16

104-A16 OR-16

104-A16 OR-16

L60

L61

110-A63PU-18

110-A63 PU-18

182A-A45OR-16

182A-A45 OR-16

182A-A45 OR-16

110-A20PU-18

110-A20 PU-18

110-A20 PU-18

102C-A11BK-16

102C-A11 BK-16

102C-A11 BK-16

110C-A12 GY-18

110C-A12GY-18

110C-A12 GY-18

110C-A12 GY-18

111-A26 RD-18

111-A26RD-18

111-A26 RD-18

111-A26 RD-18

151A-CE2 BK-2

101E-A1 YL-16

152-A70 OR-18110C-A58 GY-18170-A75 YL-18

151A-A59 RD-16

104-A16 OR-16

172-A55 PK-18

101B-A81 GN-10104B-A80 OR-16

152A-E2BK-6

111-A26RD-18

110C-A12GY-18

110C-A89 GY-18

110-A71 PU-18110C-A69 GY-18

101E YL-16

102C-WA1BK-16-W

102C-WA1BK-16-W

L39

L37

L32

L57

L32

L33

L34

L34

L42

L42

L59

L59

SPR1-J10ORBK-18-C

SPR2-J11GNBK-18-C

SPR3-J12BUBK-18-C

MAIN RELAY2130772GENERATOR BREAKER

6N9349

30A

MAIN BREAKER1712210

80A

ALTERNATOR BREAKER1712210

80A

CHASSIS RISER GND STRIP

RELAY PANEL GND

12

RP-C11160126 84RE01

BUS

BAR

A1552267

A B C

1234 5

67

8

MAGNETON

VOLTSFAULT

OVER75% DC

GENHOT

+GNDFAULT

-GNDFAULT

OPERATOR MONITOR1664703

1 2 3 4 5 6 7 8 9 101112

1

CC-C11275486

1

CC-C21275485

12

Y-C21552252

3456789101112

123456789101112

Y-C13E5179

X-C21552252

X-C33E3370

A B C1 2

X-C11552252

3 4 5 6 7 8 9 101112

J-C23E5178

J-C11698674

C-C13E7990

R1561603597"5 K OHMS"

R1551603597"5 K OHMS"

R1541603597"5 K OHMS"

R1231735452"1 K OHM"

R1241735452"1 K OHM"

R1251735452"1 K OHM"

D169DIODE8C5444

TV109DIODE1030703

AA-C31275486

AA-C21275485 AA-C1

1211038 RE01

D110

DIODE

8C5444

D110C

DIODE

8C5444

101C 101C1735439

101D 101D1735439

101D 101D1735439

102D 102D1735439

102C 102C1735440

102C 102C1735440

110C 110C1735440

110C 110C1735440

110C 110C1735440

104 1041735440

104A 104A1735440

109 1091735440

110 1101735440

110 1101735440

111 1111735440

117 1171735440

118 1181735440

122 1221735440

123 1231735440

124 1241735440

125 1251735440

155 1551735440

169 1691735440

169 1691735440

171 1711735440

175 1751735440

176 1761735440

177 1771735440

182A 182A1735440

102C 102C1735440

OUTPUT

INPUT

+3+2

41SSR1731603600

OUTPUT

INPUT

+3+2

41

SSR1721603600

OUTPUT

INPUT

+3+2

41

SSR1711603600

OUTPUT

INPUT

+3+2

41

SSR1701603600

R101A16035961 OHMS

R101B17354621.5 OHMS

NOTUSED

NOTUSED

DCCOM

DCCOM

1/0 1/1 1/2 1/3 1/4 1/5 1/6 1/7 1/8 1/9 1/10 1/11 1/12 1/13 1/14 1/15 1/16 1/17 1/18 1/19

POWERRUNFAULTFORCE

IN

OUT

NOTUSED

DC24V-

DC24+

DCIN+24V 0/0

VACVDC 0/1 0/2 0/3 0/4 0/5 0/6 0/7 0/8 0/9 0/10 0/11

VACVDC

DCIN-24V

PROGRAMMABLELOGIC

CONTROLLER(PLC)

2307662

VF112VOLTAGE TOFREQUENCYMONITOR1603608

+ - - +

COLL

EMIT

POWER

24 VDC

INPUT

2 31

DROP CURRENT RANGE SW4V3087

T

TS107THERMOSTAT1603672

HTR107HEATER1603670

CT151CURRENT TRANSDUCER

2160244

1 2 3 4

ENABLE SOL1603513

SOFT START SOL1807106

PDB152TERMINAL BLOCK1603590

PDB151TERMINAL BLOCK

1603589

TR106TIMER1603602 141284

13951

VBM151VOLTAGEBAND

MONITOR1603609

3456

2187

CR169BOOST RELAY1603603

CR168SAMPLE VOLTAGE RELAY

1603604

DISC101DISCONNECT SW

1603579NN

12

34

56

CONTROL FUSE 1011603666

30

CONTROL FUSE 1021603666

30

MAIN FUSESEE TABLE

FUSE-1081735436

1

FUSE-1072019909

5A

STATOR

S1

A1 F1F4P1P2

A2

S2

MAGNET

FU-A2019909

5A

FU-B2019909

5A

101E

102C

104A

104C

102CTB2

TERMINAL STRIP9Y7207

TVS-ASUPRESSOR2058374

TVS-BSUPRESSOR2058374

D104DIODE2296611

SCHEMATIC FORGENERATOR

PART No. 283-1452

CHG-LEVEL 00

DATE 10-OCT-2005

VERSION (-)

SHEET 1 OF 1

ABBREV COLORBK BLACKBR BROWNBU BLUEGN GREENGY GRAYOR ORANGEPK PINKPU PURPLERD REDWH WHITEYL YELLOW

AWG SXL MM2 AV MM200 63.4 600 50.1 504 18.93 206 12.10 158 7.50 810 4.73 512 2.96 314 1.88 216 1.18 1.2518 0.78 0.85

CIRCUIT GROUPINGDESIGNATION

#L

ATCH WIRE, CABLE,COMPONENT

CIRCUIT NOT CONNECTED

SPLICE

BLADE, SPADE, RING,OR SCREW TERMINAL

INTERNAL ELECTRICALCONNECTION TO SURFACEOF COMPONENT

ELECTRICAL CONNECTIONTO MACHINE STRUCTURE

GOLD TERMINAL

SYMBOL DESCRIPTION

CONNECTOR

IDENT PART NO. SH LOC DESCRIPTION NOTEHARNESS AS.

A 207-7013 1 B-7 GENERATOR AC 180-5557 1 C-10 GENERATOR 2 AE 255-4405 1 A-12 GEN. JUNCTION BOX 1 (345C) CE 273-9767 1 A-12 GEN. JUNCTION BOX 1 (325D/330D) CF 255-4406 1 A-11 GEN. JUNCTION BOX 2 (345C) CF 274-5217 1 A-11 GEN. JUNCTION BOX 2 (325D) CF 273-9768 1 A-11 GEN. JUNCTION BOX 2 (330D) CG 166-4706 1 A-4 VALVE SOLENOIDS AJ 260-1936 1 E-12 MONITOR JUMPER (CAB) B,EX 260-1934 1 E-12 MONITOR AND SWITCHES B,EY 260-1935 1 C-11 MONITOR JUMPER (CHASSIS) B,D,E

AA 253-6148 1 E-4 GENSET POWER B,ECABLE AS.

CA 180-7096 1 D-11 POWER RESISTERS ACC 180-7047 1 E-4 RELAY PANEL ACE 221-9128 1 B-4 MAIN FUSE A

WIRE AS.WA 205-8375 1 F-6 TB2 JUMPER A

12

12

11

11

10

10

9

9

8

8

7

7

6

6

5

5

4

4

3

3

2

2

1

1

A A

B B

C C

D D

E E

F F