240 Scen Overview en CN

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    Engineer-to-Order (ETO)

    Project Assembly

    (240)

    SAP Best Practices forDiscrete Manufacturing V1.603(China)

    SAP Best Practices

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    Scenario Overview 1

    Purpose

    This scenario describes the order processing in a standard Engineer-to-Order (ETO) environment.

    SAP Project System is used to control the whole process, from the SD requirement to planning, purchasing,production and delivery.

    SAP Project-Oriented Procurement (ProMan) is used as an advanced tool to control the planning/purchasingsteps in the order procedure.

    Benefits

    Project structuring/execution via project system is used to control the collaboration between different departments

    Milestone billing is used to control the progressive payment procedure, and track back the status of the project

    Use of ProMAN to control and monitor the manufacture/procurement procedures centrally

    Delivery the semi-finished goods via the project

    Handling the final assembly on customer site using network activity in the project

    Key process flows covered

    Creation of sales order with reference to the quotation

    Rescheduling of project

    Use of ProMan for procurement process Reporting of milestones

    Confirm project activities

    Subassembly for various semifinished goods

    Delivery to customer

    Purpose and Benefits:

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    Scenario Overview 2

    Required

    SAP ECC 6.03

    Company roles involved in process flows Sales Administration

    Project Manager

    Sales Billing Accounts Receivable Accountant 1

    Accounts Receivable Accountant 2

    Buyer

    Purchasing Manager

    Warehouse Clerk

    Production Planner

    SAP Applications Required:

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    Scenario Overview 3

    Engineer-to-Order (ETO) Project Assembly

    This scenario describes a business process in a typical engineer-to-order (ETO)environment. The project system is used to control the complete process from SDrequirement to planning, purchasing, production, and delivery. Project-OrientedProcurement (ProMan) is used to control the planning/purchasing steps.

    The process starts with the creation of a sales order with reference to the quotation.

    Adoption of project data to the sales order (e.g. finished date, rescheduling of project)

    Execution of advanced procurement for long lead-time materials using ProMan forrequirements planning

    Creation of project milestones to provide a basis for a SD billing plan

    The prework for the project will be done by R&D and the activities will be createdunder a WBS element and confirmed later on. The first advance payment of thecustomer should be received.

    Goods receipt for long lead-time components and check of availability of stock

    materials

    Materials requirements planning using ProMan to create planned orders over thewhole BOM

    Subassembly for various semifinished products and confirmation in WBS element. Thecustomer should pay the second advance payment.

    Delivery of components to the customer

    Final payment of the customer

    Detailed Process Description:

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    Process Flow Diagram (1)Engineer-to-Order (ETO) Project Assembly

    Accounts

    receivable

    accountant

    Ware-

    house

    Clerk

    ProjectManager

    Produc-

    tion

    Planner

    Advance

    d

    Procure

    men

    t

    Sales

    Admini-

    stration

    Sub

    se-

    que

    nt

    proc

    ess

    es

    ProManMRP run;

    Creation ofplanned

    order

    Transfermilestones

    to SalesOrder

    ProMan MRPfor project

    Create Salesorder with

    reference toquotation

    Rescheduleproject and

    release

    BillingDown

    payment

    SettleDown

    Payment

    Release ofactivities inR&D WBSelement

    Confirmactivities inR&D WBSelement

    ConfirmR&D

    activity

    Goodsreceipts forcomponent

    s

    Conversionto

    productionorder

    Confirmingproductionactivities

    Goodsreceipt forproduction

    order

    Createdelivery

    fromproject

    Post goodsissue

    Releaseactivity for

    finalassembly

    Billing 2ndadvancedpayment

    Settle 2ndadvancedPayment

    Reporting

    ETOQuotationprocessin

    g (232)

    Period endclosing

    GeneralPlant

    (181)

    Accounts

    receivable(157)

    Sales:Period End

    ClosingOperations (203)

    Billing 1stadvancedpayment

    Settle1stadvancedpayment

    Release ofProduction

    WBSelement

    Release ofLong-Lead

    timePurchase

    Order

    Post rawmaterials to

    Project

    Goodsissue for

    productionorder

    Confirmproduction

    order

    Confirmactivities of

    finalassembly

    Billing FinalSettlement

    Settle FinalSettlement

    CloseProject

    technically

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    Legend

    Symbol Description Usage

    Comments

    Band: Identifies a user role, such as AccountsPayable Clerk or Sales Representative. This bandcan also identify an organization unit or group,rather than a specific role.

    The other process flow symbols in this table go intothese rows. You have as many rows as required tocover all of the roles in the scenario.

    Role bandcontains taskscommon to thatrole.

    External Events: Contains events that start or end thescenario, or influence the course of events in thescenario.

    Flow line (solid): Line indicates the normal sequenceof steps and direction of flow in the scenario.Flow line (dashed): Line indicates flow to infrequently-used or conditional tasks in a scenario. Line canalso lead to documents involved in the process flow.

    Connects twotasks in ascenario

    process or anon-step event

    Business Activity / Event: Identifies an action thateither leads into or out of the scenario, or an outsideProcess that happens during the scenario

    Does notcorrespond to atask step in thedocument

    Unit Process: Identifies a task that is covered in astep-by-step manner in the scenario

    Corresponds toa task step inthe document

    Process Reference: If the scenario references another

    scenario in total, put the scenario number and namehere.

    Corresponds to

    a task step inthe document

    Sub-Process Reference: If the scenario referencesanother scenario in part, put the scenario number,name, and the step numbers from that scenario here

    Corresponds toa task step inthe document

    Process Decision: Identifies a decision / branchingpoint, signifying a choice to be made by the enduser. Lines represent different choices emergingfrom different parts of the diamond.

    Does notusuallycorrespond to atask step in thedocument;Reflects achoice to bemade after stepexecution

    Symbol Description Usage Comments

    To next / From last Diagram: Leads

    to the next / previous page of theDiagram

    Flow chart continues on the next /

    previous page

    Hardcopy / Document: Identifies aprinted document, report, or form

    Does not correspond to a taskstep in a document; instead, it isused to reflect a documentgenerated by a task step; thisshape does not have any outgoingflow lines

    Financial Actuals: Indicates afinancial posting document

    Does not correspond to a taskstep in a document; instead, it isused to reflect a documentgenerated by a task step; thisshape does not have any outgoingflow lines

    Budget Planning: Indicates abudget planning document

    Does not correspond to a taskstep in a document; instead, it isused to reflect a documentgenerated by a task step; thisshape does not have any outgoingflow lines

    Manual Process: Covers a taskthat is manually done

    Does not generally correspond toa task step in a document;instead, it is used to reflect a taskthat is manually performed, suchas unloading a truck in thewarehouse, which affects theprocess flow.

    Existing Version / Data: This blockcovers data that feeds in from anexternal process

    Does not generally correspond toa task step in a document;instead, this shape reflects datacoming from an external source;this step does not have anyincoming flow lines

    System Pass / Fail Decision: Thisblock covers an automaticdecision made by the software

    Does not generally correspond toa task step in the document;instead it is used to reflect anautomatic decision by the systemthat is made after a step has beenexecuted.

    External

    to

    SAP

    BusinessActivity /

    Event

    Unit Process

    ProcessReference

    Sub-Process

    Reference

    Process

    Decision

    DiagramConnection

    Hardcopy /Document

    FinancialActuals

    BudgetPlanning

    ManualProces

    s

    ExistingVersion /

    Data

    SystemPass/F

    ailDecisio

    n