X75 Scen Overview en AU

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Scenario Overview BP Mining V1.600 X75: Supply to Remote Location (RLM)

Transcript of X75 Scen Overview en AU

Page 1: X75 Scen Overview en AU

Scenario Overview BP Mining V1.600

X75: Supply to Remote Location

(RLM)

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SAP AG 2007, SAP Best Practices for Mining V1.600 – X75 Supply to Remote Location, 2

X75 - SUPPLY TO REMOTE LOCATION

Highlights:

SAP RLM provides a solution that seamlessly integrates mine-specific logistics with all other logistics processes

Includes steps for supply of materials with different stocking strategies

Comprehensive scenario including all steps required to supply materials from request initiation to final fulfillment

Integration:

All material requests are initiated from PM orders

Possible integration with maintenance scenarios X70-CORRECTIVE MAINTENANCE; X71-PREVENTIVE MAINTENANCE and X72-ROTABLES MANAGEMENT with few adjustments in MRP views of the corresponding material masters

Process Overview: Industry: MiningThis scenario demonstrates how SAP Remote Logistics Management (RLM) enables your remote mine sites to remain fully operational while supplying parts and materials on a ‘right-on-time’ basis. SAP RLM is used to configure and determine the series of documents created for a specific material request from within a Plant Maintenance (PM) order, such as a transport requisition or a purchase requisition. When the remote mine sites requests materials, the SAP documents created depend on the company’s customized stocking strategy. SAP RLM also supports and enhances the standard SAP Goods Receipt process by providing the information and documents necessary to support efficient goods receipt process at a mining distribution center as well as a shipment receipt at the remote mine site.SAP RLM Material Tracking is a detailed report that tracks the status of material requests from initiation to final fulfillment.

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X75 - SUPPLY TO REMOTE LOCATION

Business BenefitsMaintenance Engineer

at Mine Site

Purchasing Department at

Distribution Centre

Distribution Manager at Distribution Centre

Goods Receiver at Mine Site

Improves the supply of materials

Lowers logistics costs

Reduces administration and improves business

process

Improves inventory visibility and materials

tracking

Pick and pack the materials for

delivery

Receive materials at the mine site

Dispatch the materials to the

mine site

Receive materials from vendors

Display materials tracking

Use materials for maintenance work

Create purchase orders for requested

materials

Create a plant maintenance order

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SAP AG 2007, SAP Best Practices for Mining V1.600 – X75 Supply to Remote Location, 4

Supply Chain

Shipping

Returns Management

SAP RLM provides functions for supplying materials on request to remote production facilities such as mine sites

Goods Receipt

Holding

Material Tracking

RLMHolding

RLM ReturnsMgmt.

RLM Material Tracking

RLM SupplyChain

RLMGoods Receipt

RLM

Shipping

SAP RLM Functions

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SAP AG 2007, SAP Best Practices for Mining V1.600 – X75 Supply to Remote Location, 5

SAP RLM Procurement

The procurement modules of RLM automate and support the ordering processes for mine sites and distribution centres as well as the goods receipt processing at the distribution centre.

Supply Process

Vital element of RLM: The ‘RLM Supply Process’

The supply process depends on whether materials should be sourced from mine site stock (reservation), from distribution centre stock (stock transport requisition), or procured externally from a vendor (purchase requisition).

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SAP RLM Procurement - Supply Chain

Material Request

Widget

Stocked remote

Stocked base

Gasket

Valve

O-ring

PM / PS Order

ManualRequisition

Supply Process

01

02

03

04

Depending on the stocking strategy of materials, the system determines the RLM supply process and creates appropriate documents

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SAP AG 2007, SAP Best Practices for Mining V1.600 – X75 Supply to Remote Location, 7

Supply Chain Processing

TransportRequest

TransportOrder

PurchaseRequest

PurchaseOrder

MaterialRequest

MaterialReservation

Material Issue

SAP RLM Procurement - Supply Chain

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SAP RLM Procurement – Goods Receipt

Goods receipt functionality

- Automatic deliveries: When goods are received at a base location, RLM determines whether or not the items received are to be delivered to a remote location. If they are, it posts a delivery note to the SAP database.

- Cross-Docking Report: RLM provides a function to support the goods receipt process, called cross-docking. The cross-docking report gives information about the goods receipt items relevant to RLM, together with information about where they are to be shipped.

- Packing: From the cross-docking report, you can access RLM packing utilities, to allow the deliveries posted for the goods receipt to be packed into containers immediately.

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Goods Receipt Processing

GoodsReceipt

OutboundDelivery

Supply Chain Processing

TransportRequest

TransportOrder

PurchaseRequest

PurchaseOrder

MaterialRequest

MaterialReservation

Material Issue

SAP RLM Procurement – Goods Receipt

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SAP RLM Procurement- Document Flow

RemoteMaterialRequest

MineStock?

Base (DC)Stock?

CreateT.Req.

T.Req

CreateT.Order

T.Order

Base (DC)StockAvail?

CreateDelivery

BaseMRP

CreateP.Order

Base (DC)P.Req

Base (DC)P.Order

Receive Goods

Base (DC)G/R

MineStockAvail?

Issue MineStock

Issue

Mine MRP

T.Req

CreateT.Order

Base (DC)Stock?

CreateP.Req

Base (DC)P.Req

YES

YES

YES

YES

NO

NO

NO

NO T.Order

CreateDelivery

YES

NO

GOODS RECEIPT

SHIPPING & CONTAINER HANDLING

CreateP.Order

MineP.Order

Standard Process

RLM Process

SAP Document

MineP.Req

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SAP RLM – Shipping and Container Management

Shipping & Container

Management

Container

OutboundShipment

Material Receipt

Goods Receipt Processing

GoodsReceipt

OutboundDelivery

Supply Chain Processing

TransportRequest

TransportOrder

PurchaseRequest

PurchaseOrder

MaterialRequest

MaterialReservation

Material Issue

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Transaction Process Flow

MD03 Run MRP

IW31 Create Maintenance Order

ME21N Create Purchase Orders

O3O_SC01 Convert Transport Requisitions

MIGO Perform Goods Receipt

O3O_VG01 Create RLM Voyage

VT01N Create RLM Truck Shipment

O3O_MT01 Run RLM Material Tracking

O3O_C101 Create RLM Container

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Transaction Process Flow

O3O_PACK01 Assign the RLM Container to Loading Area

VL10B Pick Deliveries

O3O_PACK03 Assign Deliveries to Loading Areas Containers

O3O_PACK03 Assign Deliveries to Loading Areas Containers

VL06O Post Goods Issue

O3O_SR02 Shipment Receipt

O3O_PACK05 Transfer Loading Areas Containers to Shipment

VT03N Check Loading Area

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Transaction Process Flow

O3O_C103 Check Container

VT03N Check Truck Shipment

VL03N Check Deliveries

O3O_MT01 Run RLM Material Tracking

O3O_MT03 Run RLM Material Tracking for Mine Stock