2018 Siemens PLM Connection Americas Welcome · Product Sustainability Journey Enabled with...

2018 Siemens PLM Connection

PLM EuropeWelcome

Realize innovation.Restricted © Siemens AG 2018

Product Sustainability Journey

Enabled with Integrated

Material ManagementTroy Banitt / Lucas Dann

Restricted © Siemens AG 2018

2018-10-31 Siemens PLM Software

Teamcenter

Adaptable, modern PLM solutions

Connecting people and processes

Across engineering and business

Agenda:Trends in materials and compliance management

Typical Design for Compliance (D4C) challenges we hear from customers

D4C discussion specific to capabilities

Customer experiences along the D4C journey



Environmental Trends

• Global regulations

• Changing regulations

• Complex supply chains

• Complex products

• Material innovation and

data management



Addressing Environmental Compliance: Why Act Now?

Global Manufacturing and Sales

Are you globally compliant?

Product Line Complexity

Are you sure every

component is compliant?

Supply Chain and Operations Execution

Are all of your suppliers

compliant?

Managing Change

How do you keep up with

changing regulations?



A few years back



Now



Keeping Up With Environmental Regulations

• REACH

• RoHS

• Conflict Minerals

• Prop 65

• WEEE recycling

• Batteries recycling

• Packaging recycling

• …



Materials and Innovation

Material innovations have become

key to market success in medicine,

electronics, aerospace, automotive,

energy, and consumer products

As manufacturers race to meet

consumer demands for smarter,

stronger, cheaper, more functional

and more sustainable products, the

management of material data,

properties and processes becomes a

vital objective.



Digital Material Twin

Integrated Material Management

Enabling the Digital Material Twin



Materials

What is it?



Data Silos

No clear ownership

R&D Design Development Simulation Manufacturing Production

Application

Databases

Web portals Microsoft ExcelSupplier

DatasheetsERP/MPP Quality

Management

Legacy





Sync Material and Product Lifecycle



Material Object

Data model

Technical Description

1.0503 –C45

1.0503 –C45

Rev C

Chemical Description

Name Value Unit

Density 7.85 Kg/dm³

Cost 12.45 €/kg

Poisson 0.27 unitless

Parameter

0

100

200

300

1 2 3 4 5 6 7 8 9 10 11

Stress/Strain

Datenreihen1 Datenreihen2

Datenreihen3

Table

Name CAS # %

Iron(Fe) 7439-89-6 97.25

Copper (Cu) 7740-50-8 2.35

Zinc(Zn) 7740-66-6 0.12

BS 50CS

Rev ASAE 1045

Rev D

Alternate Materials Substance



Downstream consumers

Material Analyst

Design Engineer

Simulation Specialist

Manufacturing Engineer

Compliance Officer

Environmental Engineer



Material Lifecycle Process

From idea to knowledge

Name Value Unit

Youngs

Modulus

3-4.3 GPA

CO2

Emission

13124

Hardness 140-170 MPa

Ductility 0.06

Application

Michael F.

Test

Prototyping

Test Results

Test Machines

Test Standards

Material Definition

• Profitable Analysis

• Application

• Optimizations

• Virtual Prototyping

• Impact Lifecycle

FormulationSystem

Analysis

Iterate



Laboratory Extension


IMM Laboratory Extension

Name Value Unit

Youngs

Modulus

3-4.3 GPA

CO2

Emission

13124


Ductility 0.06

Application

Michael F.

Test

Prototyping

Test Results

Test Machines

Test Standards

Material DefinitionFormulationSystem

Analysis

Iterate


• Application

• Optimizations





Material Authoring

Author – Material Analyst

Material

Analyst

Teamcenter

IMM Laboratory

Extension

Material 1

Rev C




System set-up

Teamcenter

IMM

• IMM Laboratory Extension

• Granta MI

• Other material authoring systemsMaterial Analyst

Design Engineer Simulation Specialist

Manufacturing EngineerCompliance Officer

Test Data,

Raw DataAuthor

Consume



Authoring

From Data to Knowledge

Operational

EnvironmentData

Material Test execution Statistical analysis and

reduction

Assignment

Information Knowledge

IMM Laboratory Extension IMM



Material Assignment

Consumer - Design Engineer

Create and track material assignments

Designer

Engineer

Teamcenter

CAD

Material 1

Rev CDesign

Application



DEMO


2018-10-31Page 26 Siemens PLM Software



Material Simulation

Consumer – Simulation Specialist

Exports Material Cards

Simulation

Specialist

Teamcenter materials library

CAE

Material 1

Rev CDesign

System Analysis



Enhanced Export Functionality

Export and Import Filter

28

• WIAM

• MMPDS

• StahlDat SX

• Campus

• Granta

LS Dyna

Ansys

NX Nastran

Import

Filt

er

Export

Filt

ers

• VDA231-200

• MatML

•StarCCM+



Substance Compliance Check

Consumer – Material Analyst

Trace Material assignments & validate

BOMs and Parts against Compliance

Compliance

Officer

Teamcenter

Material 1

Rev CDesign

Part

System Analysis



DEMO Material Tracing



Compliance from Project to Process

Managing Environmental Compliance in PLM

Time

Co

st

of

Ch

an

ge

Co

nce

ptu

al d

esig

n

De

sig

n

Valid

ation

Ra

mp

up

Pro

du

ctio

n



Design 4 Compliance

Design BOM Engineering BOM Manufacturing BOMCAD

ERP

Recycling Regulations

IMDS

Purchase compliant components

IMM

Teamcenter ®



BOMcheck

Centralized web database saves time and cost for suppliers

Suppliers can manage their data securely in the database, and download or email their data to any

customers not already on BOMcheck in industry standard IPC 1752A XML, PDF or Excel formats

Multiple emails to each supplier Centralised system



Video – BOMcheck Request, Response and Import



Material Assignment

Consumer – Environmental Engineer

Lifecycle Assessment of BOM and Material

Environmental

Engineer

Teamcenter materials library

GaBi

Material 1

Rev CDesign

System Analysis



Design 4 Compliance

Design BOM Engineering BOM Manufacturing BOMCAD

ERP

Recycling Regulations

GaBi Content IMDS

Purchase compliant components

GaBi DfX

EcoDesign cost savings

Environmental Product Declaration

IMM



Video – Export to GaBI DfX for Environmental Analysis



m

Material Testing

Material Release &

Obsolescence

Virtual Prototyping

Costing & Purchase

Simulation

Additive Manufacturing

Compliance

Lifecycle Impact

Alternative Material

Visualization

Material Development

Material Selection

IMM

The Digital Material Twin



Design 4 Compliance

Troy BanittTeamcenter Product Manager

[email protected]

Lucas DannProduct Manager

[email protected]



Join the

Conversation!www.siemens.com/plm/community

/teamcenter

Sustainability and Environmental

Compliance Blogs

https://community.plm.automation.siemens.com/t5/Teamcenter-Blog/New-Teamcenter-Product-Cost-Management-Capabilities/ba-p/451870

https://community.plm.automation.siemens.com/t5/Teamcenter-Blog/ALM-PLM-integration-real-visibility-across-domains/ba-p/424128

https://community.plm.automation.siemens.com/t5/Teamcenter-Blog/Accelerating-Lead-Times-for-Engineer-to-Order-ETO-Processes/ba-p/339212

https://community.plm.automation.siemens.com/t5/Teamcenter-Blog/PLM-Deployment-Flexibility-with-Teamcenter-on-Microsoft-Azure/ba-p/470521

https://community.plm.automation.siemens.com/t5/Teamcenter-Blog/Model-based-Product-Safety-amp-Reliability-forward-vs-backward/ba-p/460821

https://community.plm.automation.siemens.com/t5/Teamcenter-Blog/Program-Management-in-PLM-has-Arrived/ba-p/471899

https://community.plm.automation.siemens.com/t5/Teamcenter-Blog/Intuitive-BOM-Configuration-in-Teamcenter-using-Active-Workspace/ba-p/459828

https://community.plm.automation.siemens.com/t5/Teamcenter-Blog/Enterprise-Document-Management-Software-from-Teamcenter-PLM/ba-p/468508

https://community.plm.automation.siemens.com/t5/Teamcenter-Blog/Tips-for-effective-Project-Scheduling-Getting-Started/ba-p/378705

https://community.plm.automation.siemens.com/t5/Teamcenter-Blog/Easy-PLM-Take-a-closer-look-at-Deployment-Center/ba-p/443373

https://community.plm.automation.siemens.com/t5/Teamcenter-Blog/Declarative-UI-Configuration-with-Active-Workspace/ba-p/417017

https://community.plm.automation.siemens.com/t5/Teamcenter-Blog/How-we-Put-Massive-Model-Visualization-in-the-Palm-of-Your-Hand/ba-p/476762

https://community.plm.automation.siemens.com/t5/Teamcenter-Blog/Integration-of-Teamcenter-with-SAP-S-4HANA/ba-p/436254

https://community.plm.automation.siemens.com/t5/Teamcenter-Blog/Reach-Greater-Returns-with-What-s-New-in-Teamcenter/ba-p/464580

https://community.plm.automation.siemens.com/t5/Teamcenter-Blog/Is-Your-Supply-Chain-at-Risk-Here-s-How-to-Manage-It/ba-p/473221

https://community.plm.automation.siemens.com/t5/Teamcenter-Blog/BOM-Management-An-introduction/ba-p/285539

http://www.siemens.com/plm/community/teamcenter

https://community.plm.automation.siemens.com/t5/Teamcenter-Blog/bg-p/Teamcenter-Blog/label-name/sustainability and environmental compliance

Thank you.




From idea to knowledge

Name Value Unit

Youngs

Modulus

3-4.3 GPA

CO2

Emission

13124


Ductility 0.06

Application

Michael F.

Test

Prototyping

Test Results

Test Machines

Test Standards

Material Definition


• Application

• Optimizations



FormulationSystem

Analysis

Iterate



Laboratory Extension



Name Value Unit

Youngs

Modulus

3-4.3 GPA

CO2

Emission

13124


Ductility 0.06

Application

Michael F.

Test

Prototyping

Test Results

Test Machines

Test Standards

Material Definition


• Application

• Optimizations



FormulationSystem

Analysis

Iterate



Caterpillar

Teamcenter Substance Compliance Success Story

• Keeping up with regulatory

and industry compliance

• The need to gather and

validate supplier declaration

data around materials in order

to prove product compliance

against REACH/RoHS

reporting requirements

• Visibility into critical material

information

• Compliance with

regulatory and

commercial requirements

• Reduced costs

associated with supplier

material disclosure

• Increased sales/revenue

growth

• Increased market share

RESULTS

• EU market access with

compliance to REACH and

RoHS regulations

• Increase revenues by

delivering environmentally

compliant products

globally

• Enables commercial bid

specifications

CHALLENGES VALUE

"Using Teamcenter for our product sustainability framework, we can reduce the presence of hazardous

substances used in our products, increase supply chain transparency, and address our Ecodesign

objectives." John Hunter, Caterpillar, Engineering Manager for Chemical Management



WAGO

Teamcenter success story

Solutions

• Integrated Material Management

• Teamcenter Substance Compliance

• Teamcenter BOMcheck integration

Benefits

• Enable Design for Compliance

• Improve lead times

• Traceability of compliance data

• Centralized access to complete

product definition

• Improved exemption handling

"With Teamcenter Substance Compliance, we efficiently

address our environmental compliance needs while

improving our business processes to save time and money.“

Michael Burmester

Head of product data and process management, WAGO



"A big win for GM is that

materials can now be searched,

selected and assigned based on

the application or functional

area.”

GM

Addressed: materials data management

• Rapid deployment

• Smart search based on material physical properties and/or

application area

• Material assignment from NX

• Single material/single solid and single material/ multiple

solids, multiple material/multiple solids, assigned density

• Search parts/design made up of one or more specific

materials

• Identify legacy parts that need to be changed when

regulation changes

• Identify parts with non-approved / non-library materials

• Substances roll-up possible

• Costing and material integration

• Reporting

Denise Massa

GM, Process Lead for Global

Material Lifecycle Management



GM

Addressed: substance compliance and sustainability

• Substances of concern

• Determine substances of concern

• Sum of customer concern

• Create substance of concern group and perform

compliance checks

• Recycled content

• Determine recycled content

• Sum of recycled content

• Check incoming supplier material declaration data

• Lifecycle Assessment calculations and reporting

• Comparing nominal and actual material declarations

2018 Siemens PLM Connection Americas Welcome · Product Sustainability Journey Enabled with...

Documents

Transcript of 2018 Siemens PLM Connection Americas Welcome · Product Sustainability Journey Enabled with...