SERVICE AND MAINTENANCE

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ABOUT US

Axioma servisas provides services for handling and maintenance of industrial equipment, offers process automation and modernization solutions, develop information technology products and solutions for increasing the efficiency of company’s processes, data collection and accounting. The company has a team of 300 engineers ready to provide equipment upgrade, repair and maintenance services 24 hours a day, 7 days a week in all Baltic countries.

FIELDS OF ACTIVITIES

20

OVER 20 YEARS OF EXPERIENCE

CERTIFICATES TO PERFORM THE FOLLOWING OPERATION:

• Electrical equipment• Heating equipment and turbines• Natural gas equipment• Liquefied petroleum gas equipment• Petroleum and petroleum products

equipment

• QUALITY MANAGEMENT SYSTEM• ENVIRONMENT MANAGEMENT

SYSTEM• OCCUPATIONAL HEALTH AND

SAFETY MANAGEMENT SYSTEM

A TEAM OF OVER 300 ENGINEERS

ARRIVAL UP TO 1 HOUR

SUPPORTSINGLE PHONE LINE+370-640-44441

4 DEPARTMENTS IN LITHUANIA

AUTOMATION AND ELECTRICITY

IT SERVICESSERVICE LABORATORYEQUIPMENT AND SPARE PARTS

• Maintenance repair

• Electrical works

• Mechanics of threaded equipment

• Conveyor system and equipment services

• Repair and maintenance of installations equipped with air compressors

• Repair and maintenance of other mechanical equipment

• Steeplejack works

• Maintenance of industrial IT systems

• Hydraulic system service

• Automatization solutions

• Robotization solutions

• IoT platform Factory

• Telemetry solutions

• Biofuel

• Water

• Gas

• Analyzers

• Flame control

• Air compressors and vacuum pumps

• Rotation equipment

• Closing and adjus-ting reinforcement

• Portable measuring instruments

• Pressure measuring

• Temperature measuring

• Other measuring devices

• Other equipment

SERVICES

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SERVICE

Service 4.0 is an integrated service that allows for preservation and improvement of manufacturing equipment efficiency and reliabili-ty, as well as improvement of plant performance and financial indicators. Service 4.0 provides an increase in equipment reliability and operational duration, storage and analysis of manufacturing performance indicators.

1.0 2.0 3.0 4.0

REACTIVE SERVICE

PREVENTIVE SERVICE

PREDICTIVE SERVICE

SMART SERVICE INCLUDING PROCESS

INDICATORS

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SERVICES

• Service and maintenance of industrial equipment

• Service and maintenance of biofuel boiler plants

• Technological process control

• Service and maintenance of energy plant

• Seasonal operation – technological process control

• Technical assessment of equipment

• Development and implementation of plant maintenance strategy

• Calculation of key performance indicators (KPI) and compilation of reports

• Implementation of advanced computerized maintenance management systems (CMMS)

• Planning of equipment life-cycle service

• Supply and storage of original spare parts

• Responsibility for electrical facilities according to requirements of the State Energy Inspection

COMPARISON OF COST OF DIFFERENT MAINTENANCE PROGRAM

1.0 Reactive service

2.0 Preventive service

3.0 Predictive service

4.0 Smart maintenance

Basic provisions

• Equipment is under service until failure

• Parts are replaced in case of serious issues

• Maintenance activities are scheduled based on periods of time

• Parts are replaced before serious issues

• Maintenance activities are planned based on condition of equipment

• Parts are replaced before serious issues

• Maintenance activities are planned based on process indicators

• Analysis of ratio of equipment influence on production processes and failure outcomes

Average rate 11.88 EUR / nominal power (kW) / year

8.58 EUR / nominal power (kW) / year

5.94 EUR / nominal power (kW) / year

3.96 EUR / nominal power (kW) / year

OUR CUSTOMERS:

MEMBER

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SERVICE 24/7

A team of qualified engineering specialists and professionals is ready to consult the customers or solve problems on the phone, remotely or by arriving to the breakdown location at any time of the day.

SERVICES

AUTOMATION:

• IT and SCADA systems

• Diagnostics of FCs, (PLCs) and industrial regulators

• Various sensors and measurement instruments

OUR CUSTOMERS:

SINGLE PHONE LINE

+370-640-44441

UP TO 1 HOUR FROM THE NEAREST

COMPETENCE CENTER

ESTIMATION OF REPAIR COSTS AND SUPPLY

OF SPARE PARTS

1h

MECHANICAL EQUIPMENT:

• Rotating equipment

• Conveyors

• Shut-off fittings

ELECTRIC EQUIPMENT:

• Drives, electric motors

• Switchgears, disconnectors, relay protection

• Other equipment

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MAINTENANCE OF AUTOMATION EQUIPMENT

Maintenance and preventive measures are applied in order to guarantee maximal equipment efficiency and reliability. Equipment maintenance guarantees continuous operation without downtimes.

SERVICES

• Audit and consulting

• Regular inspections and preventive measures

• Software servicing and backup, its storage

• Maintenance reports and recommendations

• Reliability analysis of the automatic control systems

• Metrological testing

APPLIED FOR THE FOLLOWING EQUIPMENT

• Programmable logic controllers (PLC): Siemens, ABB, Schneider-Electric, Beckhoff, Mitsubishi, GE, Omron, Unitronic, other specialized and legacy PLCs.

• Frequency converters (FC): ABB, Danfoss, Schneider-Elec- tric, Siemens, LS, Mitshubishi, Lenze, etc.

• Industrial computers.

• Uninterruptible power supplies (UPS).

• Smart sensors and other equipment.

OUR CUSTOMERS:

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MAINTENANCE OF ELECTRICAL EQUIPMENT

Maintenance of electrical equipment up to 400 kV: testing, measurements, repair, and other required works that ensure compliance with the requirements laid down by the provisions of the legislation of the Republic of Lithuania and IEC standards. Maintenance is carried out in order to protect the equipment from faults and to promptly eliminate possible threats.

Services provided Low voltage Medium voltage

110–220V UPS checks + +

Testing, measurement, and repair of automation equipment of electric generators +

Cable testing with high voltage +

Measurement of cable installation isolation resistance +

Measurement of grounding loop resistance + +

Operation of industrial electrical equipment + +

PSP checks and preventive measures + +

Inspections, regular checks, testing, and upgrade of protective and fire prevention measures

+ +

Power transformer parameter checks + +

Dust cleaning and accumulation prevention in electrical equipment + +

Documentation handling, inspections + +

Cleaning, lubrication, adjustment, and functional check of switching devices + +

Responsibility for the maintenance of electrical facilities according to VEI(State Energy Inspection of the Republic of Lithuania) requirements

+ +

OUR CUSTOMERS:

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Professional repair of threaded mechanical equipment such as pumps, compressors, air blowers, reducers, motors etc. including supplies of new replacement spare parts. Repair work is covered by the warranty.

Assistance in selecting suitable equipment, consultations on its maintenance and operation.

Proper maintenance of equipment allows to save 5–20% of electricity costs!

• Technical assessment and diagnostic of equipment. Reduction of emergency equipment failures for up to 80%

• Maintenance and repair of sealing units

• Renovation of sealing units may extend their service life for up to 5 times

• Centring

• Belt tensioning

• Balancing

SERVICES

• Bearing maintenance and repair

• Modernisation of bearing units

• Comprehensive equipment repair

• Surface coating to protect against wear and chemicals

• Turning work and manufacture of details

REPAIR, DIAGNOSTICS, MAINTENANCE AND RENEWAL OF ROTARY MECHANICAL EQUIPMENT

OUR CUSTOMERS:

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The competent employees of Axioma Servisas provide various solutions to industrial and manufacturing companies for loading and un-loading raw materials and products, and ensure quick and impeccable maintenance and repairs of the conveyor system equipment.

We also offer a wide choice of high quality spare parts and components. Prompt delivery is guaranteed.

• Belt splicing

• PVC and PU belt splicing

• Drum rubber lagging

• Renovation of conveyors

SERVICES

TRADE

• Assembly of conveyor systems

• Gearbox repairs

• Elevator dismantling, installation and maintenance

ELEVATOR EQUIPMENT:

• Grain dryers

• Chain conveyors

• Grain towers

• Bucket elevator

• Pipes for grains

• Spare parts

CONVEYOR SYSTEM AND EQUIPMENT SERVICES

OUR CUSTOMERS:

CONVEYOR SYSTEM ELEMENTS:

• Gearbox and its parts

• Chains

• Anti-vibration pads

• Rubber products

• Rollers, roller holders, drums, belt cleaners, belt alignment equipment

• Conveyor belts (rubber, PVC and PU belts)

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The Axioma Servisas specialists will help you make the right choice of air compressors of various applications, volumes, pressure and potency. They will provide the economic estimations- and experience-based advice on their most efficient installation.

The team of the company specialists is also ready to repair and provide maintenance services for your current air-compressor equipment.

• Installation and maintenance of compressed air equipment

• Energy recovery solutions

• Technological equipment cooling solutions

• Repair of air-compressors, blowers and vacuum pumps

• Repair and sale of air filtration systems and equipment

SERVICES

• Monitoring, accounting and assembly of pneumatic systems

• Repair and sale of gas extraction equipment

• Sale of all types of air-compressors and vacuum pumps

• Sale of other parts of the air-compressor equipment

REPAIR AND MAINTENANCE OF INSTALLATIONS EQUIPPED WITH AIR COMPRESSORS

OUR CUSTOMERS:

WE REPRESENT TO THE FOLLOWING MANUFACTURERS:

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HYDRAULIC SYSTEM SERVICE

The hydraulic system is one of the important constituents of industrial equipment. Proper operation of the hydraulic system can ensure smooth operation of equipment without downtime and losses.

The Axioma Servisas experienced specialists in the field of maintenance of hydraulic systems will assess the condition of the hydrau-lic system of industrial equipment and its individual elements, if required, repair the systems and provide continuous maintenance services to ensure proper functioning of the system at all times.

Axioma Servisas also offers supply of spare parts and components of hydraulic systems to industrial companies.

SERVICES

• Diagnostics of hydraulic systems and their parts

• Elimination of failures

• Technical maintenance

• Repair of hydraulic cylinders, distributors and pumps

• System design

• Production of hydraulic cylinders and stations

• Trade in sealants, other spare parts and oil

Proper maintenance of hydraulic systems guarantees uninterrupted and long-term operation of equipment.

BENEFITS

OUR CUSTOMERS:

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OUR CUSTOMERS:

MAINTENANCE AND REPAIRS OF MECHANICAL EQUIPMENT

Maintenance of industrial machinery and mechanical equipment of boiler plants ensures reliable operation and prolongs their service life.

SERVICES

REPAIR OF BIOFUEL EQUIPMENT:

• Replacement of boiler and economizer smoke tubes

• Repair of furnace grate

• Renewal of lining

• Repair of fuel sorting machines

• Repair of warehouse fuel scraper

• Repair of electrostatic precipitators

• Cleaning of equipment

• Sanding of furnaces

• Modernisation works

REPAIR OF CONVEYORS:

• Belt conveyors

• Chain conveyors

• Screw conveyors

• Vertical conveyors

MOUNTING AND DISMANTLING WORKS:

• Technological equipment

• Various pipes (heating water, steam, water, compressed air)

• Technological equipment of boiler plants (furnace, boiler, cyclone, fuel warehouse)

• Steam turbine generator maintenance and repairs

• Repair and maintenance of presses

• Various purpose welding

• Other metal works

• Supply of spare parts

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STEEPLEJACK WORKS

The high-rise specialists performing mounting, repair and maintenance services of the electrical wiring, signalling light systems of structures and other installations.

SERVICES

• Long-term and service maintenance of various high-rise structures

• Interior and exterior inspection and reports

• Repairs of brick, concrete and metal structures, and anti-corrosive or waterproofing coating

• Installation of electrical wiring, mounting of equipment and high-altitude repairs

• Removal of combustion products and soot

• Repair and maintenance of signalling light systems of structures

• Repair, cleaning and painting of metal and RC poles of the overhead electricity lines

• Other types of steeplejack works

OUR CUSTOMERS:

Prompt and efficient maintenance of structures, regular checks and timely identification of defects can help to reduce the costs of repairs of chimneys, flue ducts, water supply and other types of high-altitude tanks of towers and their service equipment.

BENEFITS

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MAINTENANCE OF INDUSTRIAL IT SYSTEMS

While correcting the errors in IS, adapting to various work environments or its modification, the IT systems are being adapted according to the new requirements. This allows for reducing the possibility of unexpected shutdowns.

SERVICES

• Initial audit

• Remote system support

• Wonderware Support

• Check of system faults, troubleshooting

• In case of faults, restoration of the last saved information

• Provision of back-ups of requested information (DB, projects, HDD images, etc.) in remote mode or on site

APPLIED FOR THE FOLLOWING SYSTEMS

• HMI systems (Wonderware, Vijeo Citect, WizCon, WinCC, ABB, etc.)

• Operator panels (Siemens, ABB, Schneider-Electric, Beck- hoff, Unitronic, etc.)

• Hardware (industrial computers and their accessories)

• Communication devices (switches, routers, protocol / interface converters, etc.)

OUR CUSTOMERS:

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OUR CUSTOMERS:

CMMS

CMMS (Computerized Maintenance Management System) is a data management system enabling to offer the users a cost-efficient tool for management of the operational assets maintenance and control of inventory. The companies using CMMS are able to efficiently plan their work, manage the budget and reduce production costs.

MAIN SYSTEM FUNCTIONS

• Automated task generation from the maintenance plans

• Timely orders of spare parts

• Supervision of the technical maintenance works

• Interactive equipment drawings

• Real time service and maintenance data in one place

• Loss identification

• Monitoring of equipment wear-off

• Budget and contract overrun protection

• Automatic reporting

According to the results of the survey published in Operations & Maintenance Best Practices Guide, in 558 enterprises, which have implemented a computerized maintenance management system, the following improvements have been observed:

PRODUCTIVITY INCREASED

BY 28.3%

EQUIPMENT DOWNTIME WAS REDUCED

BY 20.1%

SPARE PARTS EXPENSES WERE CUT

DOWN BY 19.4%

THE AVERAGE EQUIPMENT PAYBACK PERIOD –

14.5 MONTHS

14,5

AUTOMATION AND ELECTRICITY

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PROCESSES AUTOMATION, DEVELOPMENT AND INSTALLATION OF TECHNOLOGICAL CONTROL SYSTEMS

We help automate production processes and control systems and offer integrated solutions for terminal operation, transportation systems. The result allows easy control of technological processes and ensures stable operation of the equipment.

Additionally, the continuous monitoring of production parameters, dispatch control, allows real time evaluation of PLC’s, communi-cations, servers, operator workstation subnets, emergency power supply.

SERVICES

• Supply and installation of terminal equipment, MID certifica-tion. Fully automated terminal management system mini-mizes staff. It includes tank and dosing control, equipment and recipe management, reports and CMR generation

• Automation of bulk product transportation and dosing systems, allowing control over technological processes and ensure stable production work throughout productivity process

• Development and integration of production process control systems

• Installation of a central control panel to evaluate require-ments of ergonomics, hygiene norms and best engineering practices

• Control of technological equipment using SCADA or distributed control (DCS) systems

• Installation and configuration of server systems.

• Reliable cold start-up; ensuring of set operating modes; safe shut-down; fault and incident localization

Retrofit of legacy control systems, production and lifting equipment upgrades, recipe management. Equipment retrofit without production shut-down.

Timely planned equipment upgrades will allow you to maximize equipment performance, save on production costs and increase productivity.

OUR CUSTOMERS:

BENEFITS

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ROBOTISED INDUSTRIAL SOLUTIONS Axioma Servisas’ specialists perform automation and installation of robots for companies of different industrial branches. We design, manufacture and assemble robotised lines and offer optimal solutions because we possess many years of experience in the automa-tion field. We automate both existing production lines and design new ones.

The robots are classified according to the highest horizontal reach, areas of application.

APLICATION

• Welding: arc, spot, laser

• Cutting: laser, plasma, water jet

• Assembly automation

• Sealing/gluing automation

• Dispending

• Handling/packaging

• Palletisation

• Machinery maintenance

• Measuring/testing

• Polishing and finishing

• Automation of tending processes

• Stamping automation

• Wood and glass matching

ADVANTAGES

• Uninterrupted operation

• Higher efficiency of processes

WE OFFER

• Robots for various applications

• Control equipment and software

• Complex robotised line solutions

• 24/7 maintenance services

• Integration of robots into existing lines

OUR CUSTOMERS:

IT SOLUTIONS

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IoT PLATFORM FACTORY

We provide a service for remote production of data from measuring devices, as well as for monitoring and remote control of parame-ters of technological equipment. The following IT solution can be combined with standardised or customised systems developed and installed by Axioma Servisas, as well as systems already installed and operated by other manufacturers.

FACTORY is accessible to users in the cloud of Axioma Servisas or it can be installed in the server of the client.

THE MAIN ADVANTAGES OF THE SYSTEM:

• Combining data sources (equipment, meters, other systems, remote objects) into one system for further analysis

• Automated and real-time visualisation of real-time devices, business processes or services, data update according to selected time intervals

• Customisation according to each business case and need: different rules for data sets, unified parameters, specific protocols, integration with systems, module programming

• Compatibility with devices of different manufacturers with standardised data communication interfaces

• Faster process of decision-making - information needed in a unified system

• Organisational mobility without additional investment into servers and maintenance thereof

• Current energy consumption monitoring and reporting of deviations from the standards set

WE OFFER SEVERAL WAYS TO COLLECT AND SUBMIT DATA:

• From existing client infrastructure (we can also offer client infrastructure maintenance)

• From customer equipment with Axioma Servisas infrastructure

OUR CUSTOMERS:

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TELEMETRY SOLUTIONS

OUR CUSTOMERS:

We develop the systems for remote data (e.g., heat, water, electricity) collection from measuring instruments for the industrial and energy companies, as well as multi-parameter (temperature, pressure, operating time etc.) technological equipment for monitoring and remote control solutions.The telemetry solutions allow continuous monitoring of the production and service supply processes and condition of equipment, perform the failure prevention function, allow automatic remote control of various systems, data analysis, prompt response to the need to change the processes, and efficient use of resources.

STANDARDISED SOLUTIONS

ENERGY RESOURCES ACCOUNTING SYSTEMS:

• Meter reading systems for water, heat, electricity and gas data

• Heat divider-indicator metering systems

• Measuring and presentation of the pressure, temperature, CO2 and other parameters

TECHNOLOGICAL EQUIPMENT REMOTE MONITORING

AND CONTROL SYSTEMS:

• Heating substation telemetry solutions

• Remote monitoring of operating data of the hydraulic network (heating system) and other pipelines, automatic leak (accident) identification

INDIVIDUAL SOLUTIONS

• Production accounting solutions from buying of raw materials to sale of products

• Production line monitoring solutions ensuring operating efficiency of the lines

• Diesel and gas terminal management and accounting solutions

• Boiler plant monitoring combining operation of several plants

DEVICES

DATA COLLECTION AND TRANSMISSION EQUIPMENT:

• Data concentrators and modems

• Heating substation/technological equipment controllers

• Data transmission network components (antennas, signal converters, impulse adapters)

• Portable radio terminals

• Communication options: GSM, GPRS, Ethernet

METERING DEVICES:

• Heat

• Water

• Dividers-indicators

WHOLESALE OF EQUIPMENT AND SPARE PARTS

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EQUIPMENT AND SPARE PARTS

We work with worldwide famous suppliers of automatic components and can provide equipment from Testo, Knick, Nivelco, Sick and many other brands. Working with reliable manufacturers ensures smooth and fast order processing. International standard certificates ensure the quality and safety of our equipment: CE, SIL, ATEX, GOST and the manufacturers’ warranty policies

OUR CUSTOMERS:

WE REPRESENT:

• Analyzers

• Flame control

• Air compressors and vacuum pumps

• Rotation equipment

• Closing and adjusting reinforcement

• Portable measuring instruments

• Pressure measuring

• Temperature measuring

• Other measuring devices

• Other equipment

prekyba@axioma.eu

CONTACT US:

LABORATORY SERVICES

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BIOFUEL ANALYSIS LABORATORY

OUR CUSTOMERS:

Accredited Biofuel Analysis Laboratory provides standardised solid biomass fuel analysis. It is equipped with modern specialised equip-ment, which is operated by qualified professionals. The laboratory has an implemented data processing information system BioLab that allows for registering, storing, and transmitting data by electronic communication devices, thus eliminating possible human errors. Biofuel testing allows to plan the capacity of the boiler plant equipment and know the exact biomass price and energy value, which is measured in the tonne of oil equivalent (toe).

• Determination of main biofuel quality parameters - humidity, ash content, calorific value

• Full or partially complex analysis of biofuels

• Analysis of various biofuel types

• Accurate determination of biofuel quality and energy-related indicators

• Services from the sample acquisition up to the delivery of analysis results

• Analysis of size distribution of fuel particles (granulometry) - it determines the size distribution of fuel particles. This allows for the most efficient assessment of fuel quality, as even high-quality fuel can contain many fine particles that are detrimental to com-bustion quality and equipment performance

SERVICES

BIOLAB MODERN EQUIPMENT AND

INFORMATION SYSTEM

QUALIFIED PERSONNEL

• LST EN ISO 17827-1:2016• LST EN ISO/IEC 17025:2005• LST EN ISO 18134-1:2016• LST EN ISO 18134-2:2017• LST EN ISO 18134-3:2016• LST EN ISO 18122:2016• LST EN ISO 18125:2017

MORE THAN 246,000 STUDIES

WERE CARRIED OUT

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WATER QUALITY TESTINGIn industrial operations, water is an inseparable part of the technological process. The service life and efficiency of operation of technological equipment depends on the quality of water. Water testing laboratory services are provided to companies and private persons around Lithuania.

The services can be rendered at the customer’s facility.

SERVICES

• Sampling of the potable, well, feed water, etc.

• Water composition testing and analysis

• Water quality control

• Selection and delivery of chemical reagents for water preparation and processing

• Consultations and recommendations

CHOICE OF CHEMICAL REAGENTS

• For water preparation (coagulants, flocculates and industrial salt)

• For processing of water from flue gas condensing economiser (inhibitors, pH correction)

• For processing of water of steam boilers and heating systems (corrosion and scaling inhibitors, oxygen binders, detergents and anti-foaming agents)

WE REPRESENT

OUR CUSTOMERS:

19_10

_15_IPP

_EN

UAB „Axioma servisas“ / Ozo str. 12A-1 / LT-08200 Vilnius / Lithuania / +370 5 239 4949 / service@axioma.eu / www.axiomaservice.com