10 TIPS OF SAVE YOU A SMALL FORTUNE ON ASBESTOS …...throughout the lifetime of demolition,...

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Transcript of 10 TIPS OF SAVE YOU A SMALL FORTUNE ON ASBESTOS …...throughout the lifetime of demolition,...

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Introduction

If you are responsible for procuring a project involving a building built before 2000 the chances are itmay well contain some asbestos. Since 1999 it has been illegal to use asbestos containing materials(ACMs) in construction or refurbishment. However asbestos was used extensively as a building materialin Great Britain from the 1950s through to the mid-1980s and much of it is still in place.

It is estimated that 2.4 million homes and as much as 75% of commercial, industrial and municipalbuildings still contain some asbestos containing materials.

According to the Health & Safety Executive (HSE) asbestos accounts for over 4,000 deaths each year inthe UK. Given the long delay between first exposure and the onset of disease (15-60 years) and itswidespread use after the war this number is expected to go on rising for the next ten years.

Asbestos is therefore a key healthy & safety issue which needs to be managed at the outset andthroughout the lifetime of demolition, refurbishment or maintenance projects.

It is estimated that managing asbestos accounts for 10% of the cost of demolition and as much as 5%of spend on refurbishment projects is allocated to the identification, removal and reporting asbestoscontaining materials.

The following document provides 10 tips to enable you to minimise the amount you spend onmanaging asbestos without compromising the safety of those involved. The suggestions have beencomplied by experts in all disciplines from surveying to analytical work and removals at asbestosconsultancy Global Environmental and licenced removals contractor, Clifford Devlin.

It is unlikely that all ten tips will be applicable to your individual circumstances but, even if you find justtwo or three useful, this short read will have been valuable.

Paul Clarke-ScholesAsbestos Consultant, Clifford Devlin

Note: All of the advice contained in this document is consistent with current best practice pertaining toasbestos management. If implemented correctly none of our suggestions will compromise the integrityof the process involved or the health & safety of those affected by it.

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Share as much information as possible with your asbestos constancy/s to minimise the cost of an R&D survey.

Unlike Management surveys, R&D asbestos surveystarget only the areas which are likely to be disturbedby the building works. If you are procuring or pricingforthcoming works for which a scope has beenprepared - pass this to your consultancies in advanceor publish this as part of the Invitation to Tender sothat they can accurately assess the area andlocations that they will need to survey.

On large or complex projects you may wish to inviteprospective consultants to visit site so they can seefor themselves the location of the works

Sitting down at the planning stage with theconsultant is vital to ensure that only the plannedrefurbishment areas are targeted for the survey. It isnot necessary to blanket an entire property orhousing archetype raising survey costs and potentialreinstatement costs. We can focus on what isactually required.

This will therefore affect:

● Survey time - a greater yield of surveys per daybased on day rates

● Less impact on the occupants - reducingpotential for costly complaints

● A reduction in reinstatement costs if there aredelays in programmes

CASE STUDY

The refurbishment and demolitionsurvey will only be necessary in thespecific area/location where theworks will take place, eg cupboard,part of a room, kitchen/bathroom.

HSG 264

A order was received to carry out an R&D surveyto a flat in this property. After the surveyorarrived it was quickly realised that the propertyhad a significant value to it due to the extensiveand expensive decorations.

After an impromptu conference call with thedevelopers and the buyers it was apparent thatno consideration had been made to the impact ofa full scale R&D. A management survey wascarried out but revealed little due to a lack ofscope from the client and only surface areasinspected. We have subsequently returned tocarry out a specific R&D to areas affected only byreinstatement works.

During this second attendance the scope changedagain from the developers and a third visit willnow need to be made. Our works could haveeasily been completed on the first visit withcareful planning and involving the consultancy atthe outset.

The survey cost has now trebled. After speakingto the client subsequently when the plans hadbeen finalised it transpires that that the originalsurveyor inspection was adequate.

1 Share your information

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Minimising damage caused during asbestos works will reduce the costs of reinstatement

Asbestos surveying and removal works, by their verynature are intrusive procedures and damage to thefabric of properties is an inevitable consequence ofthe discipline. However, there are a number oftechniques which consultancies and contractors canuse to minimise damage and reduce the costs of re-instatement.

Many surveyors now use endoscopes to identifyACMs in concealed areas such as voids, cavities orbehind semi-permanent fixtures. This can reduce thediameter of the cavity required to access these areasfrom approx 50mm to 10-15mm.

The financial benefit of this will be realised if theworks are cancelled or indefinitely postponed forwhatever reason. In such circumstances, intrusionscreated by the survey need to be fully re-instated.Smaller holes can be reinstated using quick dryingfiller and paint while larger intrusions may requirereplacement of building and potentially a second visitif the hole required bonding and skimming andtaking drying time into account for the painting.

The value of this will be realised fully when dealing inlarge refurb programmes involving say, affordablehousing.

Disassembly of asbestos removal enclosures, whichare typically fixed to existing structures usingtape/aerosol adhesive and foam to seal any gaps,can also cause damage to the decorative order.

There are techniques that can be used to prevent orminimise damage: Timber members wedged at asuitable point, say between two walls can be used toaffix correx sheeting rather than fixing directly to thewall. An experienced operative should also knowhow to lap the polythene so that the majority of, ifnot all, the taped joints are on the inside and thepolythene is not fixed to the existing structure at all.

2 Limit the damage

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Areas that are excluded from an R&D survey will require a second visit before the works

If surveyors are unable to access a location withoutcausing significant damage that would leave thepremises unfit for occupation/re-occupation they areduty bound to identify these locations as inaccessibleand exclude them from the report. This can causesignificant additional costs of a second visit to accessthe excluded area before the works commence.

You can avoid some of the additional, unforeseencosts of re-visits, by instructing the Facilities or SiteManager to facilitate as much access as possible forthe survey. Ideally they will escort the surveyoraround the building or provide a full set of keys. Incircumstances where ducting, closed risers orobstacles are preventing full access ask them toorganise specialist labour to provide "opening-upworks" on-the-spot. This might sound expensive butthis will have to be done at some point before theworks start - you might as well get this done in onevisit.

Usually areas like this will be identified by thesurveyor at the outset and communicated to theproject manager.

● Area was locked

● Areas is enclosed i.e. void, duct

● location is too high to access using ladder

● Plant not isolated

● Biological hazards that prevent a surveyorentering (guano)

● Structural issues - unsafe access

● Inhabited areas

● Sensitive areas that require constantoccupation- security etc

● Specialist trades for some areas like liftshafts etc

REASONS FOR EXCLUSIONS

On smaller projects these will need to be identifiedprior so that a dual visit with a specialist trade andthe surveyor can be arranged. High level access canbe a co-operative arrangement by waiting until theerection of scaffolding or combined use of a scissorlift with other trades rather than a separate stand-alone arrangement that will need to be duplicatedlater in the project.

CASE STUDY

Global Environmental's survey teamsencountered some problems accessing areasthat fell outside the scope of the HSE's surveyguidance e.g. hidden risers and areasobstructed by kitchen worktops.

The building contractor was unhappy withthese areas being excluded from the report. Wediscussed the issue with them and they wereable to supply specialist labour to open-up theconcealed areas in each property archetypes.Samples were taken and any positivelyidentified locations were included in futuresurveys.

3 Minimise survey exclusions

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Innovative methods to access external high areas can reduce costs considerably

When areas have been assigned for demolition thewhole building fabric i.e. not just targeted areas willneed to be surveyed intrusively to identify asbestosthat will need to be removed beforehand to preventasbestos fibres being released into the atmosphereduring the works. Even controlled demolition willrequire the external parts of the buildings to besurveyed for asbestos.

If the building is to remain unoccupied before thedemolition then it may be possible to leave thesurvey and removal works until a demolition scaffoldhas been erected allowing the operatives to workfrom it before the structure is dismantled.

However, if the demolition is not scheduled to startuntil some point in the future you will need to findways of accessing the elevations.

CASE STUDY

Global Environmental were appointed to carry outdemolition asbestos surveys of two buildings at anNHS Hospital in Central London.

The buildings were enclosed on all sides byadjoining properties and the demolition was notexpected to start within 2 years eliminating thepossibility of using the demolition scaffold to workfrom.

Faced with these challenges we proposed usingrope-access methods to survey the exteriors.

We enrolled the surveyor on a one-week trainingcourse to achieve Level 3 Rope Accessaccreditation and we engaged the services ofindustrial abseiling specialists to set-up and attendthe rigs. The work took 3 days to complete but,despite this, we estimated we saved the Trust over£50k on scaffolding the buildings.

You may encounter circumstances whenconventional access methods are not available forexample: Too high to use ladders (i.e. above 2 storey)or an enclosed location prevents the safe location ofa cherry-picker or scissor lift.

Scaffolding just to allow asbestos surveys andremovals to take place will probably be prohibitivelyexpensive. A cost effective alternative is to use rope-access methods.

The surveyor will need to have minimum of Level 3Rope Access training and you will need to hire theservices of an industrial abseiling firm to facilitate theprocess. This all sounds expensive too but,compared to scaffolding, it is extremely costeffective.

4 Challenge the conventions

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Explore the feasibility of keeping asbestos works in normal working hours

The risk of fibre release means that intrusiveasbestos surveying and all asbestos removal needsto be carried out in vacant areas i.e. segregated fromoccupants, other contracts and/or the general public.

If properties requiring surveys or remediation areoccupied the areas where these works are requiredneed to be isolated. If it is not feasible to decantoccupants then the only other option is to schedulethe works out-of-hours i.e. 18:00-07:00 or weekendsin normal workplaces. However, you will almostcertainly pay an additional 30-35% for the privilege.

For a simple survey or small removal project thereduction in disruption or inconvenience to thetenants by not decanting them and scheduling thework outside their normal occupation may be a priceworth paying. However, in larger, complex propertiesor when large volumes of hard to access ACMs areinvolved the out-of-hours premium may become asignificant cost.

With a bit of imagination and no little of tenacitythere may be some workarounds that you canidentify and implement to eliminate, or at leastreduce, the amount of work that needs to beconducted at a premium rate. Here are somesuggestions:

● Discuss with the Facilities Manager theoccupants' normal routines to explore anypatterns of occupancy which might afford you awindow of opportunity?

● Could the survey be conducted during the lunch-break? Perhaps there is a training day scheduledwhen area will be vacant?

● Would the occupants be prepared to decant toan adjacent area to allow the works to beconducted on an area by area basis?

● Could any void space such as risers or ducts -typical locations for ACMs - be safely segregatedfrom the adjoining occupied area? For exampleRetail environments often segregate serviceareas by careful management rather thanwholesale evacuation. Warning signage, andpeople management can be effective wherethere is really only one point of entry to manage.

● Because a management survey does not involvefully invasive methods when sampling, it canusually be conducted safely in occupied areas i.e.surveyors can carefully work around staff andvisitors - make sure they are briefed in advanceand accompanied

Finally if a survey must be conducted out-of-hoursexplore ways in which you can avoid the issue oflone-working and reduce the work to a one-personteam if there is someone available to accompanythem i.e. security personnel.

Rather than accepting the orthodoxy of out-of-hoursand the increased costs it is worth discussing theseand other options with the Facilities team and theconsultant/contractors involved to see if there areways of reducing the bill.

Ask for a risk assessment to be carried out inadvance to ensure that safety is not beingcompromised.

5 Avoid ‘out-of-hours’

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A more detailed evaluation of asbestos containing materials may identify cost savings

A scoring system is used in asbestos survey reportsto rate the risk of Asbestos Containing Materials(ACM's) that have been found. A formula is usedwhich rates asbestos type, condition and materialtype to create a Material Hazard assessment. Thisranges from 3 (lowest risk) to 12 (highest risk).

Based on this score the consultant will typically makea recommendation for how to proceed. You may findthat most consultants will automatically recommend"removal" for any ACM's rated perhaps 9 or 10 andabove.

However, there is another more detailed evaluationwhich can be used - known as a priority riskassessment - which can be conducted which takesinto account a variety of other factors that cancontribute to the risk posed such as accessibility,occupancy, frequency of maintenance and the usualactivities carried out in its vicinity etc.

By using this additional scoring system what appearsto be a high risk item may be mitigated down to amedium risk and the subsequent cost of managingreduced. For example - an AIB panel identified andscored within a cupboard has a higher score whenscored on material assessment alone and typicallythe recommendation would be to remove.

However, additional factors in the priority riskassessment such as it being within a lockedcupboard which is opened only annually may reduceits score and recommendation down to 'encapsulate'or even 'manage' - considerably less expensiveactions than removal. When extrapolated across a

large building or property portfolio the savings couldbe significant.

Asking your consultant to carry out priority riskassessments when embarking upon a managementsurvey may incur an additional fee as it will entailadditional scrutiny of the locations and may involvediscussions with occupants or Building Managers.However, it could deliver significant savings over thelifetime of an asset management contract. In truth,you will have to conduct this exercise at some pointanyway to complete your management plan later, soyou may as well allocate the costs up front.

The combined material and priorityassessment results should be usedto establish the priority for thoseACMs needing remedial action andthe type of action that will betaken. There are various remedialoptions available: in many casesthe ACMs can be protected orenclosed, sealed or encapsulated,or repaired. These options shouldbe considered first. Where suchactions are not practical, ACMsshould be removed.

HSG 264 (130)

6 Ask for priority risk assessment

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A forensic interpretation of the survey could cut removal costs by half

Here is a typical scenario: the surveys have beencompleted, an inventory of asbestos has beengenerated which together with the reports you forwardto removal contractor to price… right…? WRONG!

We would strongly recommend that you invest in thepreparation of an asbestos remediation specificationthat could reduce the volume of removal work by asmuch as 30%.

The specification, prepared by an independentconsultant (possibly your survey company) will providea forensic interpretation of the inventory of ACMs whichthe removals contractor will not. After all it is in theirinterests not to find areas that won't be disturbed bythe refurb works or suggest encapsulation which is lessexpensive.

While the survey records the findings it doesn'tnecessarily assess the implications. The specificationshould be prepared in consultation with otherstakeholders i.e. FM team, building contractor or thewider design team, so that it can take account thelocations, methodology and extent of any activity whichhas been planned.

SOME EXAMPLES

Your building contractor provides an inventoryof works to the consultant who is also inpossession of the asbestos register and reports.They are then in a position to cross-referencethe two inventories to identify any locationswhere ACMs have been found but whereinvasive refurbishment is not taking place.

During routine social housing refurbishmentssome tenants may decline the offer of abathroom refurb and, for example, AsbestosInsulating Board (AIB) identified in the bathroomriser can be encapsulated rather then removed -a significantly cheaper and faster method ofremediating it.

A factory area requires a new floor. The tileshave been removed and there is a bitumencoating to the concrete. Whilst the bitumen isan ACM it would not be cost effective to removethe bitumen. A simple screed will encapsulatethe bitumen adequately to mitigate the riskdown to a simple update to the register to bekept on file.

While the spec will require some investment perhapscost a few days work to compile and complete, it couldreduce the removal costs by as much as 50% as well asgenerating significant associated programme savingsand certainty.

The document can be prepared in-house if you employa knowledgeable person who is responsible forcollating asbestos information and providing advice.Alternatively this task can be outsourced to an asbestosconsultancy - the existing surveying company or a thirdparty.

They key point here is that the specification shouldNEVER be completed by the removals contractor. Well,not if you expect it to save you money, anyway.

7 Commission a remediation specification

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Contemplate the long-term plans for your property/s before embarking upon intrusive works

Asbestos removal is usually a very invasive anddisruptive process which is best scheduled concurrentlywith other planned works, if possible, to share theassociated costs involved such as decanting live areas,opening-up works maintenance of lift shafts, windowextractions, voids upgrades in social housing etc

The HSE advice has always been to leave goodcondition ACMs in situ and manage them, if possible.Therefore in circumstances when reinspections, due tochange of ownership or use, have recommendedremoval it may worth pausing before embarking uponany remediation to investigate any futuredevelopments in the property's lifecycle when theworks could be undertaken.

Investigating any forthcoming events until when theremoval could be postponed such as planned majorrefurbishment or even demolition could saveconsiderable sums in the short term and enable theworks to be carried out more conveniently and cost-effectively at the time.

Discuss the feasibility of managing the ACMs with yourasbestos consultant first (you may want to request aPriority Risk Assessment - see tip 6), to ensure that theACMs can safely be encapsulated and managed untilthis eventuality.

SOME EXAMPLES

Your building contractor provides an inventoryof works to the consultant who is also inpossession of the asbestos register and reports.They are then in a position to cross-referencethe two inventories to identify any locationswhere ACMs have been found but whereinvasive refurbishment is not taking place.

During routine social housing refurbishmentssome tenants may decline the offer of abathroom refurb and, for example, AsbestosInsulating Board (AIB) identified in the bathroomriser can be encapsulated rather then removed -a significantly cheaper and faster method ofremediating it.

A factory area requires a new floor. The tileshave been removed and there is a bitumencoating to the concrete. Whilst the bitumen isan ACM it would not be cost effective to removethe bitumen. A simple screed will encapsulatethe bitumen adequately to mitigate the riskdown to a simple update to the register to bekept on file.

8 Consider the big picture

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Make sure you have contingencies in place

Asbestos removal is not an exact science andunexpected challenges can occur after the works havestarted that can have an impact on costs onprogramme. The surveyor can only estimate thequantities of ACMs to be removed and often muchmore is found once the works commence. Yourremoval contractor will almost certainly submit achange request and there is not a lot that you can do tooffset the increased costs but, the additional work mayalso have an impact on the timeline which can causedelay to reoccupation of areas that have beendecanted.

TYPICAL SCENARIO

AIB has been identified in the airing cupboard andbathroom of a 3-bedroom flat occupied by elderlytenants.

The removal contractor estimates that a 2-personteam will need no more than 6 hours to remove it.The RLO organises for the tenants to be decanted toa community facility for the day - and is present at9am when the handover takes place and arrangesto organise reoccupation at 5pm.

The removal works take longer than expected andat 4:30 pm the stage-3 air test fails - requiring asecond environmental clean. This needs to bescheduled for the next day, perhaps because theanalyst has commitment elsewhere, or theoperatives do. Alternatively, by the time site iscleared there is no access to the bathroom or the

master bedroom before 8 pm and the occupant totakes their medication and go to bed.

The RLO needs to find alternative overnightaccommodation for the tenants at short notice whichis expensive, time-consuming and causes no littledistress.

We therefore recommend that the Contractor's RLOshould be involved in the drafting of the contract'semergency plan at the lead-in phase.

This will allow them to have alternativeaccommodation in place and, perhaps moreimportantly, give them the opportunity to managethe tenants' expectations. Perhaps a cut-off point of4pm should be defined as the trigger point fororganising alternative arrangements.

In these instances alternative arrangements will have tobe made for occupants which can be very costly whenorganised at short notice. We find it pays to havecontingency arrangements in place to cover thepotential overrun. These should be drawn-up andcosted at the planning stage in conjunction with theFacilities Team or Tenant Liaison Officer.

9 Plan for the unexpected

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Think carefully when you need an analyst to be present

Air testing, carried out by a UKAS-accredited analyticalconsultant, is required to ensure areas are safe to re-occupy following both asbestos removal and intrusivesurveying work. Below are a number of tips topotentially save reduce costs on analytical works andenhance the veracity of this vital part of the asbestosmanagement process.

Firstly, ensure that you procure an independentanalytical company - don't ask the removal contractorto arrange the air testing. This will avoid a potentialconflict of interest between the contractor and theanalyst. There have been cases when familiaritybetween them has compromised the integrity of theprocess.

There may be circumstances when you may not evenrequire an analyst at all. For example, HSE guidancedocument s for non-licensable material removal whichlists a number of lower-risk ACMs such as floor tiles andtextured coatings. A certificate of cleanliness followingintrusive work of the materials can be safely issuedfollowing a visual inspection by a person appointed bythe client (Ref HSG 210 EM10). In practice this meanssomeone with experience or even the contractors thatremoved the ACMs themselves.

Similarly smoke testing of asbestos enclosures,required before licenced removal commences, canagain be safely conducted by a person appointed by

the client - in this instance this can be undertaken by a"trained contractor" following instruction on a tasksheet. At least two persons should carry out this testwith the LARC supervisor acting as the witness. Forgood measure it can be witnessed by an independentperson appointed by the Client (e.g. analyst). Thewitnessing of the smoke test is not part of the 4-stageclearance process, so it is not a prerequisite that it iswitnessed independently just good practice.

While it is only compulsory for the analyst to attendduring the 4-stage clearance process it is good practicefor them to be present at the outset also to carry outinitial test to establish a baseline fibre count, to conductinitial "Leak Tests" and personal testing during theremoval, to demonstrate that work is being conductedsafely. The minimum unit for analytical work is typically½ day as this will include travel, setting-up, fibre countsand paperwork. Therefore, for minor removal worksinvolving just an hour or two on-site will require a fullday of analysts' time to be present during thecommencement and completion.

However, for more substantial projects there is no needfor blanket attendance by the analyst. For example a3-day project involving the removal of 40-50 sqm AIBceiling from an unoccupied area you may only need tobook a ½ day to cover set-up and another ½ day for theclearance duties. For major programmes ofremediation lasting several weeks it may be sensible toinvite the analyst in for a significant period initially, butonce good data is available from a range of differentactivities, airtest frequency can be reduced toperiodically to carry out check testing, to show that theworks remain well controlled.

10 Target the air testing

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About Clifford Devlin

Clifford Devlin is one of the South East's mostexperienced and well-respected asbestos managementcompanies. We have been providing planned andresponsive asbestos remediation to support theconstruction sector for over 30 years.

The company has been continuously licenced since1986 and a member of the industry's trade body, theAsbestos Removal Contractors Association (ARCA).

All of our work is carried out in compliance withindustry best-practice and is independently auditedunder the ARCA Site Audit Accreditation Scheme.

We work directly for clients as well as principalcontractors and members of the professional team.Our Asbestos Division directly employs over 20 highlytrained operatives who work in supervised field-teams.

Our own fleet of purpose-built vehicles for transportingACMs has been customised with air-tightcompartments that can only be accessed from a side-loading door to prevent fibre from being releasedduring transit.

For more information please contact us on Tel 020 7538 8721 email [email protected] or visitwww.clifford-devlin.co.uk

We operate our own asbestos waste transfer station inLondon which is licensed by the Environment Agency toprocess up to 32 cubic metres of asbestos waste on adaily basis and can be used by clients who requireimmediate disposal of damaged or fly-tipped asbestoscontaining material.

Field personnel are therefore familiar with working inoccupied premises and all staff are given training inhow to behave in residents' properties and how tomanage their requirements and expectations.Particular emphasis is placed on liasing with the elderly,disabled or vulnerable tenants and communicating withthose whose first language may not be English.

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About Global Environmental

Global Environmental has been providing acomprehensive range of asbestos managementservices for over 6 years to help public and privatesector clients to manage their duty of careresponsibilities and comply with the Control ofAsbestos Regulations 2012. Services in this sectorinclude:

Asbestos surveying - refurbishment, refurbishment &demolition and management surveys of all types ofproperty including residential, commercial, municipaland industrial

Asbestos management - consultancy andpreparation/maintenance of asbestos managementplans to enable landlords and property managers todeliver their duty of care to tenants, residents and thepublic

Asbestos consultancy -specialist advice and guidanceto clients on how to manage asbestos containingmaterials (ACMs) in their property portfolios and thecorrect response to emergency situations

Training - range of asbestos awareness and technicalcourses

Project management - considerable experience ofproject managing removal works. This service caninclude procurement of licenced asbestos removalcontractors, preparation of specifications, supervisionof works on-site, arranging air testing and 4-stageclearances, liaison with the client's representative andany third parties.

For more information please contact us on Tel 020 7300 7288 email [email protected] or visitwww.globalenvironmental.co.uk

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Clifford Devlin LimitedClifford HouseTowcester RoadLondon E3 3ND

Tel: 020 7538 8721Email: [email protected]: www.clifford-devlin.co.uk

Global Safety & Environmental Limited140 Tabernacle Street

LondonEC2A 4SD

Tel: 020 7300 7288Email: [email protected]

Web: www.globalenvironmental.co.uk