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    Operations ManagementIntroduction, Current Issues & Trends

    By

    H.S.Pundle

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    Operations Management

    Definition An operations system is defined as one in which several

    activities are performed

    to transform a set of inputs into useful output

    using a transformation process

    Operations Management is a systematic approach to

    address all the issues pertaining to

    the transformation process that converts some inputs into output thatare useful, and

    could fetch revenue to the operations system

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    Operations Management (OM)Salient Aspects

    OM is a systematic approach

    using scientific tools & techniques and solutionmethodologies to analyze problems

    OM is about addressing several issues

    varying in terms of time horizon, nature of decisions

    Transformation processes are central to Operations

    Focusing on keeping costs to the minimum

    Developing a set of measures to assess performanceof the system

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    Operations Management (OM)

    Salient Aspects

    Production Operations Management is managing ofproductive resources (Men, Material, Equipments &Facilities) Efficiently & Effectively.

    MBA graduates are expected to help organizationsgain competitive advantage by excelling in meetingcustomer needs.

    Whether you are in Marketing, Finance or

    Operations; effectively serving customers will needknowledge of Operations Management. Servingcustomers means meeting the requirement in time,with exceptional quality at lowest cost.

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    Transformations

    Physical--manufacturing

    Locational--transportation

    Exchange--retailing

    Storage--warehousing

    Physiological--health care

    Informational--telecommunications

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    Operations SystemSystem Primary

    InputResources Primary

    TransformationFunction

    DesiredOutput

    Hospital Patients Doctors,Nurses,Medicines,Equipments

    Healthcare HealthyIndividuals

    Restaurant HungryCustomers

    Food items,Chef,

    Waiters,Environment

    Well prepared,Well served food

    SatisfiedCustomers

    AutomobileManufacturing

    Sheet Metal,Steel, Parts

    Tools,Equipments,Workers

    Fabrication,Assembly.

    High qualitycars.

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    Operations SystemSystem Primary

    InputResources Primary

    TransformationFunction

    DesiredOutput

    College,

    University

    High school

    Pass outs

    Teachers,

    Books,Classrooms.

    Imparting

    Knowledge, Skills

    Educated

    Individuals

    Departme-ntal Store

    Shoppers Stock ofgoods,Display, Salespersons

    Attract shoppers,Promoteproducts.

    Sales tosatisfiedcustomers.

    Airline Travelers Aero planes,Crew, Fuel.

    Move todestination

    On timesafedelivery to

    destination.

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    Indian Manufacturing

    Export Potential of SectorsSectorIndustry

    CurrentExportUS $ Bn

    PotentialExportUS $ Bn

    Strength Weakness

    ElectricalElectronics

    1.25 15-18 Design &Engineering skills

    Lack of scale, Lowdomestic demand

    ApparelManufacture

    6.1 25-30 Vertical integration,Skilled Labour,Design skills

    Lack of scale,Operationalexpertise

    Autocomponents

    1.1 20-25 Engineering &continuousimprovement ofskills

    Fragmentedindustry, Poor OEMlinkage

    Specialtychemicals

    1.6 12-15 Low costmanpower &process innovationskills

    Application R&D,Marketing

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    Service Operations

    Salient Features Service is intangible while goods is a physical

    output.

    In service direct customer involvement increating output is essential.

    Customers are on the shop floor whenconsuming service. Shop floor may be called

    front office, dinning area, passenger cabin.

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    Manufacturing & Service

    Similarities & Differences

    DifferencesManufacturing Organization Service Organization

    Physical, durable product Intangible, perishable productOutput can be inventoried Output can not be inventoried

    Low customer contact High customer contact

    Long response time Short response time

    Regional, National, Intentional

    national market

    Local market

    Large facility Small facility

    Capital intensive Labour intensive

    Quality easily measured Quality not easily measured

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    Manufacturing & Service

    Similarities & Differences

    Similarities Is concerned about quality, productivity & timely

    response to its customers Must make choices about capacity, location, layout

    Has suppliers to deal with

    Has to plan its operations, schedules and resources

    Balance capacity with demand by a careful choice ofresources

    Has to make an estimate of demand

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    Operations Management

    FunctionsDesign of Operations Operational Control

    Product design & control Forecasting

    Process design Production planning & control

    Quality Management Supply chain management

    Location & Layout facilities Maintenance management

    Capacity planning Continuous improvement ofOperations.

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    Operations Management

    Challenges Competitive Pressures due to economic reforms

    Tariff reduction has exposed Indian companies to global competition.

    Chelliah Committee tax reforms proposed during 1992 94 triggeredthis process

    Abolition licensing policies had enabled several new playersto enter into business increasing domestic competition andcapacity build up.

    Examples include liberalization of two wheelers and LCV segment inearly 1980s and passenger car segment in early 1990s.

    Indian customers are more demanding in terms of quality,cost and delivery of goods & services

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    Operations ManagementChallenges

    Growing customer expectations

    Examples: Tariff plans and options provided by

    mobile operators, options in passenger car Customers tend to demand more and refine their

    expectations

    Manufacturing & Service organizations must learn

    to respond to these expectations Need to develop capabilities to bring newer

    products and services faster and yet profitably

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    Operations ManagementChallenges

    Todays businesses are constantly challenged by therapid technological advancements Example 1: ATMs & Internet Banking. Customers need not visit a bank

    branch. Drafts and cheques replaced with electronic payment gateways &fund transfer mechanisms.

    Example 2: Buying a train ticket. By visiting a Web site likehttp://www.irctc.co.in/, a customer can accomplish all tasks pertaining toticket booking and cancellation at leisure.

    Example 3: Procurement of goods & services. A manufacturingorganization can procure goods & services by organizing a reverse auction

    on the Internet. In 3 to 4 hours, the best price for a component and thesupplier willing to provide the component at a desired quality can belocated.

    Example 4: New Product Development. A team of design personnel fromacross different geographical locations can participate in new productdevelopment using technological tools.

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    Operations ManagementChallenges

    Environmental Issues

    When Government of India announced a scheme for special economiczones (SEZs), it generated controversies and social concerns.

    Growing industrialization raises concerns regarding the depletion of natural

    resources and the waste generated from production systems and end-of-lifeproducts.

    Growing urbanization creates societal problems arising out of scarcity ofavailable resources and generation of solid wastes.

    Consumption of energy and water in countries like India is on the rise. Sucha situation requires better practices and newer methods of addressing these

    requirements using better operational practices. Increasingly, firms are under pressure to take responsibility of restoring,

    sustaining, and expanding the planets ecosystem instead of merelyexploiting it.

    OM practices must address environmental concerns in order to ensurea sustainable world

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    Operations ManagementImplications & Priorities

    Relate operations system to Customer/Market

    Acquire Capabilities to tolerate productproliferation

    Develop systems and procedures thatpromote learning

    Develop Green Manufacturing Practices

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    Operations Management:Trends & Issues - Highlights

    Operations Management is a systematic approach to address allissues pertaining to the transformation process that convertssome inputs into useful output

    Globally, India is emerging as an important manufacturing base. Several recent studies point to emerging opportunities for

    Indian manufacturing to grow and attain a global presence.

    From an operations management perspective, the notion of apure product and pure service is just the two ends of the

    spectrum. In reality, a vast majority of operations share a continuum of

    products and services.

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    Operations Management:Trends & Issues - Highlights

    Despite several important differences between products &services, from an OM perspective there are several similaritiesbetween the two

    Decision context in operations management can be broadlyclassified as

    Design and operations control issues

    Long term and short term decisions

    Some of the challenges faced by operation firms include

    Need to address increased competition due to economicreforms

    Addressing the growing expectations of the customers

    Rapid technological advances

    Emerging environmental concerns