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Transcript of 1 ATM Space Quality Products. 2 Advanced Technical Materials, Inc Who We Are - Where We Are...
2
Advanced Technical Materials, Inc Who We Are - Where We Are
• Microwave Components to 60GHz• Founded 1990, Privately Owned• Patchogue, Long Island, New York, USA• Owned Modern Buildings 20K Sq Ft [2K
Sq M]
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How Are We Doing?
STRONG COMMERCIAL PERFORMANCE IS BASED UPON:
•Technical Innovation
•Quality: ISO 9001:2001, and
•On Time Delivery
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QUALITY & ON TIME DELIVERY
• Quality of Total Shipments– 99.1% Accepted– 0.9% Rejects
• On Time Delivery– 2010 75%– 2011-2012 95%– 2012-2013 92%– 2013-2014 96%
% of Jobs that Shipped On Time or Early
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Space Systems Loral AwardsSSL Certified Inspection
Program
• Of 300 SSL Suppliers
• Only 4 are Self Certified
• ATM is one
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ATM Products• Base Business
– Waveguide– Coaxial
• Specials – Space Flight, – Vac Chambers, – Earth Stations– Aircraft– Medical– Military – Approvals & Certifications Required
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Technical Innovation
• MODERN DESIGN and MANUFACTURE ofPASSIVE MICROWAVE COMPONENTS
• 3D Computer Design • CNC Precision MFG
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ATM Precision CNC Machining A Manufacturing Strategy
Use Precision Machining Where Practicalto Replace Traditional WG techniques • Eliminate Brazing • Eliminate Bends• Improve Quality• Repeatability• Decreased Cost• Quicker Delivery
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ATM SPACE MARKET PRODUCTS
• Earth Stations– Up Link /Down Link– Wide Range of Waveguide and
Coax– Special Ka Band products
• Space Flight– Commercial /Military/Scientific– Light weight/Vac/Temp– Long Life
• Temp/Vacuum Test Chambers– Out gassing and Cooling Issues
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ATM SPACE MARKET PRODUCTS
•Earth Stations– Up Link /Down Link– Stationary and Mobile– Wide Range of Waveguide and
Coax– Special Ka Band products– Typically use commercial
components Waveguide Coaxial
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WAVEGUIDE to 50GHz• Standard or Custom• Rectangular WR975 to WR22 0.75GHz to 50GHz• Double Ridge – Complete line WRD250 to WRD180
• All Metals: AL, CU, B, S S• All Flange Types• UBR, PBR, CBR• Custom
• ¼ and ½ Height • Space Qualified• Vacuum Chamber WG
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ATM SPACE MARKET PRODUCTS
• Space Flight Components– Different Types of Satellites/Spacecraft
Commercial /Military/Scientific– Different Requirements– Light weight– Must survive Vacuum, Temp,
Acceleration– Long Life up to 20 years– Quality and Traceability Requirements– Limited to Vendors Qualified by
Spacecraft Builders
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SPACE QUALIFIED WAVEGUIDE
• Commercial Satellites [SatCom]– Size From City Bus to VW Beatle– Large Sat Market 20-30/yr– Each Large Sat has 500- 8000 WGs
• Military Satellites • Scientific / Research
– NASA, JPL etc.• Qualified by Satellite manufactures for both Spacecraft and Ground Support
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SPACE QUALIFIED WAVEGUIDE
• Commercial Satellites Telecoms, Broadband, Multimedia
– SS Loral, Boeing, Airbus, MDA, Orbital etc.
– Large Sat Market 20-30/yr– Each Large Sat has 500- 8000 WGs
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SPACE QUALIFIED WG Hardware
• Spacecraft Flight Hardware– Custom Thin Wall Alum
Waveguide Components and Assemblies
– Simple or Complex, Rigid or Flex– Multi-Bends, Miters, Silver Plated– Complete Traceability– Certified for Special Coatings
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SPACE QUALIFIED WG HardwareSCIENTIFIC SATELITES
• Small Quantity, Unique Designs• Use Custom Precision Machined
Waveguide Assemblies -Save size, weight• NASA Solar Dynamics Observatory
ATM WR34 Hybrid
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SPACE QUALIFIED WG HardwareSCIENTIFIC SATELITES
• NASA In-Sight Mars Lander• Custom Precision Machined Waveguide
Assemblies -Save size, weight• LMCO System Component
ATM WR112 Waveguide to Coax Adapter
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ATM SPACE MARKET PRODUCTS
Temp/Vacuum Test Chambers• Testing Spacecraft• Withstand Temp and Vacuum• No Out gassing materials and
coatings• Cooling Hi Power Components
in a Vacuum– Water Cooling, Chill Plates, – Custom Designs
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SPACE WG COMPONENTS• Ground Test/Vacuum Chamber
– Normal Waveguide Wall– Water Cooling and pressure
issues– No Out-Gassing– ATM Has Full Range of
Components
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WAVEGUIDE-Terminations/Loads
• VACUUM APPLICATIONS• Ceramic Elements fired at 1300 C
for low VSWR and stable MW specs• WR284 [7kw] to WR22 [700w]• VSWR 1.15• 1 to 4 Gal/Min
770 Series Water Cooled Loads
ATM Water Cooled Load
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TeMp Vac WAVEGUIDEVacuum Pressure Windows
• Rectangular WR284 to WR28• Double Ridge WRD250 to WRD180• Kapton [-233 Series] for
Space/Vacuum Applications
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SPACE MARKET PRODUCTSATM Offer Full Range of Components for:• Earth Stations
– Up Link /Down Link– Wide Range of Waveguide and
Coax– Special Ka Band products
• Space Flight– Commercial /Military/Scientific– Light weight/Vac/Temp– Long Life
• Temp/Vacuum Test Chambers– Out gassing and Cooling Issues