1 ATM Space Quality Products. 2 Advanced Technical Materials, Inc Who We Are - Where We Are...

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1 ATM Space Quality Products

Transcript of 1 ATM Space Quality Products. 2 Advanced Technical Materials, Inc Who We Are - Where We Are...

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ATM Space Quality Products

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Advanced Technical Materials, Inc Who We Are - Where We Are

• Microwave Components to 60GHz• Founded 1990, Privately Owned• Patchogue, Long Island, New York, USA• Owned Modern Buildings 20K Sq Ft [2K

Sq M]

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What We Do

• MODERN DESIGN and MANUFACTURE ofPASSIVE MICROWAVE COMPONENTS

Waveguide and Coaxial

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ATM Offers BOTH Products

• WAVEGUIDE 55%• COAXIAL 45%

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How Are We Doing?

STRONG COMMERCIAL PERFORMANCE IS BASED UPON:

•Technical Innovation

•Quality: ISO 9001:2001, and

•On Time Delivery

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QUALITY & ON TIME DELIVERY

• Quality of Total Shipments– 99.1% Accepted– 0.9% Rejects

• On Time Delivery– 2010 75%– 2011-2012 95%– 2012-2013 92%– 2013-2014 96%

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Space Systems Loral [SSL]Supplier Excellence Award

• On Time Delivery

100%

• Quality 99.6%

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Space Systems Loral AwardsSSL Certified Inspection

Program

• Of 300 SSL Suppliers

• Only 4 are Self Certified

• ATM is one

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Telephonics Rating of ATM

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ATM Products• Base Business

– Waveguide– Coaxial

• Specials – Space Flight, – Vac Chambers, – Earth Stations– Aircraft– Medical– Military – Approvals & Certifications Required

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Technical Innovation

• MODERN DESIGN and MANUFACTURE ofPASSIVE MICROWAVE COMPONENTS

• 3D Computer Design • CNC Precision MFG

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ATM Precision CNC Machining A Manufacturing Strategy

Use Precision Machining Where Practicalto Replace Traditional WG techniques • Eliminate Brazing • Eliminate Bends• Improve Quality• Repeatability• Decreased Cost• Quicker Delivery

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ATM Precision CNC Lines

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What We Do

• Test Equipment DC to 60GHz

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ATM SPACE MARKET PRODUCTS

• Earth Stations– Up Link /Down Link– Wide Range of Waveguide and

Coax– Special Ka Band products

• Space Flight– Commercial /Military/Scientific– Light weight/Vac/Temp– Long Life

• Temp/Vacuum Test Chambers– Out gassing and Cooling Issues

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ATM SPACE MARKET PRODUCTS

•Earth Stations– Up Link /Down Link– Stationary and Mobile– Wide Range of Waveguide and

Coax– Special Ka Band products– Typically use commercial

components Waveguide Coaxial

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WAVEGUIDE to 50GHz• Standard or Custom• Rectangular WR975 to WR22 0.75GHz to 50GHz• Double Ridge – Complete line WRD250 to WRD180

• All Metals: AL, CU, B, S S• All Flange Types• UBR, PBR, CBR• Custom

• ¼ and ½ Height • Space Qualified• Vacuum Chamber WG

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ATM SPACE MARKET PRODUCTS

• Space Flight Components– Different Types of Satellites/Spacecraft

Commercial /Military/Scientific– Different Requirements– Light weight– Must survive Vacuum, Temp,

Acceleration– Long Life up to 20 years– Quality and Traceability Requirements– Limited to Vendors Qualified by

Spacecraft Builders

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SPACE QUALIFIED WAVEGUIDE

• Commercial Satellites [SatCom]– Size From City Bus to VW Beatle– Large Sat Market 20-30/yr– Each Large Sat has 500- 8000 WGs

• Military Satellites • Scientific / Research

– NASA, JPL etc.• Qualified by Satellite manufactures for both Spacecraft and Ground Support

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SPACE QUALIFIED WAVEGUIDE

• Commercial Satellites Telecoms, Broadband, Multimedia

– SS Loral, Boeing, Airbus, MDA, Orbital etc.

– Large Sat Market 20-30/yr– Each Large Sat has 500- 8000 WGs

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SPACE QUALIFIED WG Hardware

• Spacecraft Flight Hardware– Custom Thin Wall Alum

Waveguide Components and Assemblies

– Simple or Complex, Rigid or Flex– Multi-Bends, Miters, Silver Plated– Complete Traceability– Certified for Special Coatings

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SPACE QUALIFIED WG HardwareSCIENTIFIC SATELITES

• Small Quantity, Unique Designs• Use Custom Precision Machined

Waveguide Assemblies -Save size, weight• NASA Solar Dynamics Observatory

ATM WR34 Hybrid

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SPACE QUALIFIED WG HardwareSCIENTIFIC SATELITES

• NASA In-Sight Mars Lander• Custom Precision Machined Waveguide

Assemblies -Save size, weight• LMCO System Component

ATM WR112 Waveguide to Coax Adapter

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ATM SPACE MARKET PRODUCTS

Temp/Vacuum Test Chambers• Testing Spacecraft• Withstand Temp and Vacuum• No Out gassing materials and

coatings• Cooling Hi Power Components

in a Vacuum– Water Cooling, Chill Plates, – Custom Designs

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SPACE WG COMPONENTS• Ground Test/Vacuum Chamber

– Normal Waveguide Wall– Water Cooling and pressure

issues– No Out-Gassing– ATM Has Full Range of

Components

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WAVEGUIDE-Terminations/Loads

• VACUUM APPLICATIONS• Ceramic Elements fired at 1300 C

for low VSWR and stable MW specs• WR284 [7kw] to WR22 [700w]• VSWR 1.15• 1 to 4 Gal/Min

770 Series Water Cooled Loads

ATM Water Cooled Load

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WAVEGUIDE-Terminations/LoadsATM Machined Water Cooled Loads

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TeMp Vac WAVEGUIDEVacuum Pressure Windows

• Rectangular WR284 to WR28• Double Ridge WRD250 to WRD180• Kapton [-233 Series] for

Space/Vacuum Applications

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SPACE MARKET PRODUCTSATM Offer Full Range of Components for:• Earth Stations

– Up Link /Down Link– Wide Range of Waveguide and

Coax– Special Ka Band products

• Space Flight– Commercial /Military/Scientific– Light weight/Vac/Temp– Long Life

• Temp/Vacuum Test Chambers– Out gassing and Cooling Issues

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Our Strengths

SERVICE

SERVICE

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DELIVERY

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Thank You