[ For Oil Country Applications ] - Bulmakmetal...
Transcript of [ For Oil Country Applications ] - Bulmakmetal...
LOC Series CNC Lathes
[ For Oil Country Applications ]
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LOC Series CNC Lathes
[ For Oil Country Applications ]
Machine photos may show optional equipment.
Collision AvoidanceSystem
MachiningNavi
Okuma’s large capacity lathesbring heavy muscle to the oil industrySo precisely designed for the needs of the oil industry, the LOC500 and the LOC650 are named for the specifications driving their development: Lathe Oil Country. The 4-axis configuration makes them possible to perform the tightest threading functions on big pipes with precision and speed. Each machine has three spindle bore variations specifically designed for the series, and is able to accommodate large diameter pipes.
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LOC500
LOC500
Max turning dia x length: ø600 x 2,000 mm (ø23.63 x 78.74 in.)
LOC650
Tailored to the oil industry
Upper/lower turrets: 200-mm thick (7.87 in.)
• That means better premium thread applications• For high mechanical and hydraulic performance (with
multiple sealing areas; particularly efficient in moderate- to high-pressure gas well applications)
• The programmable tailstock and auto door reduces operator intervention and adds to the efficiency of the part transfer.
Highlighted SpecsFeaturing:• 4-axes productivity/simultaneous cutting using 2 tools• Spindle bores (max)• Spindle power (max)• Okuma’s Oil Field (threading suite)Options: (partial list)• High pressure coolant• Auto door• Feed hold during threading• Collision Avoidance System (CAS)• Rear chuck
ø560 mm (22 in.)45 kW (60 hp)
LOC500 LOC650
LOC500 LOC650
Okuma's Oil Field "Threading Suite" is custom designed to combine variable spindle speed threading (VSST) and harmonic spindle speed control (HSSC) that delivers an exact match between infeed patterns and cutting increments. Okuma lathes are known for their power and control. Though huge in scale, the LOC Series delivers Okuma precision with optimum efficiency.
Featuring• Uniform helical threads
(OD or ID)• No backtracking
• More closely maintained limits• High mechanical and hydraulic
performance (multiple sealing jobs)
The Benefits• Better premium thread applications
• Save time, less danger of thread damage
• Improved thread quality• Efficient in moderate to high-pressure
gas well applications
LOC500 [B-07] LOC650 [B-15]
High-torque motor plus gear driven spindles
Thick solid-body turrets (Opt)
ø275 mm (10.8 in.)55 kW (75 hp)
Expansive turning area�for big work envelopes
Improved turning accuracies
Both machines also featurethis Rear Chuck with manualclamp/unclamp operations
Featuring an extensive array of threading capabilities
Performing the tightest threading functions with 0.1 micron precision and speed
With effective thread chasing applications
*High-power motor
Model
Chuck size
LOC500
Capacity
Travels
Spindle
Turret
Feedrate
Tailstock
Motor
Machinesize
Control
Swing over bed mm (in.)Distance between centers mm (in.)Max turning diameter mm (in.)Max work length mm (in.)X-axis travel Upper turret mm (in.) Lower turret mm (in.)
Z-axis travel Upper turret mm (in.) Lower turret mm (in.)Spindle speed min-1
Spindle speed ranges
Type of spindle noseThrough spindle hole diameter mm (in.)
Spindle front bearing diameter mm (in.)
Turret type Upper turret Lower turretNo. of tools Upper turret Lower turretTool shank height mm (in.)Boring bar shank diameter mm (in.)Rapid feedrate X axis m/min (ipm) Z axis m/min (ipm)Cutting feedrate X/Z axis mm/rev (ipr)Tailstock quill diameter mm (in.)Tailstock tapered bore typeTailstock quill travel mm (in.)Spindle drive (30 min/cont) kW (hp)
Axis drive X axis kW (hp)motors Z axis kW (hp)Coolant pump motors kW (hp)Height mmFloor space mm
Weight (including CNC) kg (lb)
B0718”
ø840 (ø33.07)1,980 (77.95)
ø555 (ø21.85)1,980 (77.95)
440 〈+330 to -110〉(17.32 〈+12.99 to -4.33〉)
305 〈+230 to -75〉(12.01 〈+9.06 to -2.95〉)
2,075 (81.69)2,010 (79.13)
10 to 1,500
JIS A2-15ø185
(ø7.28)ø280
(ø11.02)V12V10
12 tools10 tools□32 (1.25)ø63 (ø2.48)
15 (591)20 (787)
0.001 to 1,000.000 (0.001 to 40.0000)ø130 (ø5.12)
MT No.5 (built-in)170 (6.69)
45/37(60/50)
Upper: BL5.2 (7), Lower: BL3.0 (4)Upper and lower: BL5.2 (7)
0.4 × 2 (0.5 x 2)3,042 (119.76)
22,000(44,000)
LOC650B1533”
5 to 500
ASA A2-20ø375
(ø14.76)ø476
(ø18.74)
20,700 (45,540) (1ST)21,800 (47,960) (2ST)23,300 (51,260) (2SC)
ø800 (ø31.50) 〈chuck: ø1,030 (ø40.55)〉1,750 (68.90)
ø650 (ø25.59) (1ST), ø500 (ø19.69) (2ST, 2SC)1,750 (68.90)
470 〈+330 to -140〉(18.50 〈+12.99 to -5.51〉)
270 〈+255 to -15〉(10.63 〈+10.04 to -0.59〉)
2,040 (80.31)1,425 (56.10) (2ST), 1,015 (39.96) (2SC)
Infinitely variable xAutomatic 2 speeds
V12V8
12 tools8 tools
□38.1 (1.5)ø63.5 (2.5)
5 (197)10 (394)
0.01 to 1,000 (0.001 to 40.0000)ø180 (ø7.09)
MT No.6200 (7.87)
45/37(60/50)
Upper and Lower: BL2.8 (4)Upper and lower: BL3.5 (5)
0.4 (0.5)2,843 (111.93)3,129 × 7,055
(123.19 x 277.76)
B2240”
5 to 350
ø725 flatø560
(ø22.05)ø700
(ø27.56)
22,900 (50,380) (1ST)24,000 (52,800) (2ST)25,500 (56,100) (2SC)
B5.515”
1,990 (78.35)
1,990 (78.35)
11 to 2,000
JIS A2-11ø142
(ø5.59)ø220
(ø8.66)
37/30 [45/37*](50/40 [60/50])
21,500(47,300)
B1124”
1,930 (75.98)
1,930 (75.98)
10 to 1,000
JIS A2-20ø275
(ø10.83)ø380
(ø14.96)
55/45(74/60)
6,160 x 3,205(242.52 x 126.18)
23,300(51,260)
Major Specifications
Infinitely variable xAutomatic 4 speeds
Infinitelyvariable
x Automatic2 speeds
6,060 × 3,205(238.58 x 126.18)
OSP-P300L
10,000 100
10
1
5
505,000
1,000
100
500
5 10 50 100 500 1,000Spindle speeds min-1
22 48 57109
132 281 645 1,500
7,539 N-m (30 min)
45 kW (30 min)
37 kW (cont)
6,199 N-m (cont)3,255 N-m (30 min)
2,677 N-m (cont)1,529 N-m (30 min)
1,257 N-m (cont)666 N-m (30 min)
548 N-m (cont)
10,000 100
10
1
5
505,000
1,000
100
500
5 10 50 100 500 1,000Spindle speeds min-1
16 167
8,590 N-m (30 min)
45 kW (30 min)
37 kW (cont)
7,056 N-m (cont)
2,572 N-m (30 min)
2,114 N-m (cont)To
rque
N-m
Out
put
kW
Torq
ue
N-m
Out
put
kW
Spindle 1,500 min-1
Output 45/37 kW (30 min/cont)Torque 7,539/6,199 N-m (30 min/cont)
Spindle 500 min-1
Output 45/37 kW (30 min/cont)Torque 8,590/7,056 N-m (30 min/cont)
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Basic Specs
Operations
Communications/NetworksHigh speed/accuracy
ControlPosition feedbackMin / Max inputs
FeedSpindle control
Tool compensationDisplaySelf-diagnosticsProgram capacityEasy Operation
Programing
MachineoperationsMacMan
Standard Specifications
Optional Specifications
Turning: X, Z simultaneous 2-axis + 2-axis, Multitasking: X, Z, C simultaneous 3-axisOSP full range absolute position feedback (zero point return not required)8-digit decimal, ±99999.999 ~0.001 mm (±3937.0078~0.0001 in.),0.001° Decimal:1 µm, 10 µm, 1 mm (0.0001,1 in.) (1º, 0.01º, 0.001º)Override: 0 to 200%Direct spindle speed commands, Override 50~200%Constant cutting speed, optimum turning speed designateTool selection: 32 sets, tool offset: 32 sets15-inch color display operational panel, touch panel Automatic diagnostics and display of program, operation, machine, and NC system problemsProgram storage: 2 GB, operation buffer: 2 MB“Single-mode operation” to complete a series of operationsAdvanced operation panel/graphics facilitate smooth machine control
Program management, edit, multitasking, scheduled programs, fixed cycles, special fixed cycles, tool nose R compensation, M-spindle synchronized tapping, fixed drilling cycles, arithmetic functions, logic statements, trig functions, variables, branch statements, auto programming (LAP4), programming help
MDI, manual (rapid traverse, manual cutting feed, pulse handle), load meter, operations help, alarm help, sequence, return, manual interrupt & auto return, threading slide hold, data I/O, chuck open/close during spindle rotation, spindle orientation (electric)Machining Management: machining results, machine utilization, fault data compile & report, external outputUSB ports, Ethernet, RS232C interface (1 channel)
Hi-G control
New Operations
Advanced One-Touch IGF-L *2
Advanced One-Touch IGF-L Multitasking *2
Programming
Circular threading
Program notes
User task 2 I/O variables, 8 ea
Common variables 1,000 sets (Std: 200 sets)
Thread matching (spindle orientation required)
Threading slide hold (G34, G35)
Variable spindle speed threading (VSST)
Inverse time feed
Spindle synchronized tapping (rigid tapping)
Helical cutting (within 360 degrees)
Monitoring
Real 3-D simulation
Cycle time over check
Load monitor (spindle, feed axis)
Load monitor no-load detection (load monitor ordered)
Tool life management
Tool life warning
Operation end buzzer
Chucking miss detection
Work counters
Hour meters
NC operation monitor (counter, totaling)
NC work counter (stops at full count with alarm)
Status indicator (triple lamp) Type C [Type A, Type B]
Measuring
In-process work gauging
Z-axis automatic zero offset by touch sensor
C-axis automatic zero offset by touch sensor
Gauge data output
Touch setter [M, A]
Included in machine specs
Included in machine specs
Included in machine specs
ItemNML 3D OT-IGF
E D E D E D DItem E D E D E
NML 3D OT-IGF
Included in machine specs
Including loader specs
Post-processwork gauginginterface
Count only
Cycle stop
Start disabled
Power ON
Spindle rotation
NC operating
File output
Set levels (5-level, 7-level)
BCD
RS-232-C (dedicated channel)
External Input/Output and Communication Functions
Additional RS-232-C channel
2 channels (Std 1 channel)
DNC link
USB (additional)
Automation/Untended Operation
Auto power shutoff MO2, alarm
Warmup function (by calendar timer)
Tool retract cycle
Okuma loader (OGL) interface
Bar feeders
Cycle time reduction *3
High-Speed/High-Accuracy Functions
1/10 µm control *3
Pitch error compensation
AbsoScale detection *3
Hi-Cut Pro
Super-NURBS
Other Functions
Collision Avoidance System (CAS)
One-Touch Spreadsheet
Machining Navi L-gHarmonic spindle speed control (HSSC)
Spindle dead-slow cutting
Spindle speed setting
Spindle S command 0.1 min-1
Manual cutting feed
Spindle power peak cutting
Short circuit breaker
External M signals [2 sets, 4 sets, 8 sets, ( )]
Edit interlock
OSP-VPS (virus protection system)
*1. NML: Normal, 3D: Real 3D simulation, OT-IGF: One-Touch IGF
E: Economy, D: Deluxe
*2. Real 3-D Simulation included
*3. Engineering discussions required.
Note: Triangle items for M function (milling tool) machines only.
DNC-T3
DNC-C/Ethernet
DNC-DT
2 additional ports possible
Externalprogramselections
Third party robotand loaderinterface *3
A (pushbutton) 8 types
B (rotary switch) 8 types
C (digital switch) BCD, 2-digit
C2 (external input) BCD, 4-digit
Type B (machine)
Type C (robot and loader)
Type D
Type E
Bar feeder
Interface only
Operation time reduction
Chuck open/close during spindle rotation
Spindle rotating auto tailstock advance/retract
Linear axis
Linear axis + rotary axis
Work coor-dinate systemselect
Tool compen-sation(Std: 32 sets)
10 sets
50 sets
100 sets
Tool compensation 64 sets
Tool compensation 96 sets
Tool compensation 200 sets
Tool compensation 999 sets
Kit Specs *1 Kit Specs *1
Okuma Control OSP-P300LSatisfaction from complete control of a machine tool
As a “machine & control” builder, Okuma makes further strides in machine tool manufacturing with
this superb Control featuring “Easy Operation.” Okuma took a close look at the way machinists
actually operate machine tools, to help them create smoother and more effective ways of producing
parts. Novice operators as well as professional machinists get complete control—and satisfaction.
Moreover, what you want to see and do conveniently come together in a “single-mode operation.”
First, select one of three operation screens. Then simply touch the screen or press a function key to
see and do your job.
Setup operations
Trial/continuous cutsProgramming Tool preparations
Collision Avoidance System (Optional)
Collision prevention
Machining Navi L-g (Optional)
Cutting condition search for turning
World’s first “Collision-Free Machines” Chatter-free applications for lathes
CAS prevents collisions in automatic or manual mode, providing risk-free protection for the machine and great confidence for the operator.
Chatter in a lathe can be suppressed by changing spindle speeds to the ideal amplitude and wave cycle —without decreasing spindle speed.
Fine tuning zone
Chatter graphed
Virtual machine (collision check)
LOC
Series CN
C Lathes
When using O
kuma products, alw
ays read the safety precautionsm
entioned in the instruction manual and attached to the product.
The specifications, illustrations, and descriptions in this brochure vary in different markets and
are subject to change without notice.
Pub.No.LO
C500/650-E-(1)-200 (Jan 2014) Printed in Japan
This product is subject to the Japanese government Foreign Exchange and Foreign Trade Control Act with regard to security controlled items; whereby Okuma Corporation should be notified prior to its shipment to another country.
, OGUCHI-CHO, NIWA-GUN, AICHI 480-0193, JAPAN • TEL (0587) 95-7825 • FAX (0587) 95-6074
Dimensional/Installation DrawingsLOC500 LOC650
292
(11.
50)
200 (7.87)
*500 (19.69)
60 (2.36)10 (0.39)
500 (19.69)
1,515 (59.65)
*1,0
60 (4
1.73
)
*6,160 (242.52)
*6,840 (269.29)
*100 (3.94)
1,500 (59.06)
Upper V12 turret
3,205 (126.18)1,650 (64.96)1,555 (61.22)
625 (24.61) 930 (36.61)
Lower V10 turret
Operation panel
2,500 (98.43) 80 (3.15)675 (26.57)
255 (10.04)
3,04
2 (1
19.7
6)1,
500
(59.
06)
1,25
0 (4
9.21
)1,
279
(50.
35)
1,23
8 (4
8.74
)52
5 (20
.67)
Pressure gauge(for tailstock thrust)
Reducing valve(for tailstock thrust adjustment)
Tailstock sleeve advance/retract foot switch
Slideway lubricating unitChip conveyorChip conveyor L-typeChip dispoat to the right side(optional)
Non-fuse breakerApprox 1,225 (48.22) from floor
Spindle lubrication unit Hydraulic unit
Coolant tank pull out space
Coolant tank pull out space
Coolant tank pull out space
Coolant tank
Coolant pump
Chuck open/close pedal
Maintenance space
Maintenance space
2,58
0 (1
01.5
7)80
0 (3
1.50
)3,
205
(126
.18)
380
(14.
96)
4,560 (179.53) 500(19.69)
2,50
0 (9
8.43
)93
0 (3
6.11
)14
5 (5
.71)
1,57
0 (6
1.81
)68
0 (2
6.77
)
2,180 Door open width(85.83)
Chip bucket L-type (optional)
NC unit
1,583 (62.32)1,100 (43.31) 1,100 (43.31)
150 (5.91) 175 (6.89)
1,250 (49.21) 1,250 (49.21)
5 (0.20)
1,972 (77.64)
4,475 (176.19)6,060 (238.58)
6,740 (265.35)435 (17.13)
☆1,3
22 (5
2.05)
☆7,052 (277.64)
☆7,152 (281.57)
☆747 (29.41)
680 (26.77)☆992 (39.06)
782
(30.
79)
(17.6
8)44
9
20 (0
.79)
V12 turret
(optional)
(optional)
1,39
0 (5
4.72
)
1,45
0 (5
7.09
)50
0 (1
8.94
)
1,60
5 (6
3.19
)2,
710
(106
.69)
2,48
3 (1
11.9
3)
1,34
5 (5
2.95
)(H
-Typ
e)
1,18
9 (4
6.81
)55
0 (2
1.65
)37
6(14
.80)
365.8(14.40)
2,57
9 (1
01.5
4)3,
505
(137
.99)
440
(17.
32)
2,080 (81.89) 600(23.62)
2,116.5 Door open width(83.33)
177.5(6.99)
660(25.98)
133
(5.2
4)
360(14.17)
300(11.81)
319(12.56)376
(14.80)600
(23.62)
NC unit
Working lightDoor open area for rear chuck
Chip conveyor
Lubricating unitHyd. power unit
Coolant pump
Coolant tank
Air panel
Reducing valve(for chuck pressure
ajustment)
Operation panel
Oil cooling unit Transfomer
Headstock
Pressure gage(for chuck )
Chip bucket
Spindle lubricatingoil filler port
Spindle lubricatingoil level gage
(Maintenance speace)
Hyd. power unitoil filler port
8,185 (319.49)
613 (24.13) 1,490 (58.66)1,940 (76.38)870 (34.25)
3,129 (123.19)4,105 (161.61)
7,055 (277.76) 1,060 (41.73)810 (31.89)890 (35.04)5,505 (216.73)
715 (28.15)3,535 (139.17)1,970 (77.56)
481
(Win
dow
ope
n)(1
8.94
)
250 (9.84)
740(29.13)
740(29.13)
☆: Chip conveyor, H-type * : B-11 spindle