[ For Oil Country Applications ] - Bulmakmetal...

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LOC Series CNC Lathes [ For Oil Country Applications ]

Transcript of [ For Oil Country Applications ] - Bulmakmetal...

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LOC Series CNC Lathes

[ For Oil Country Applications ] 

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LOC Series CNC Lathes

[ For Oil Country Applications ]

Machine photos may show optional equipment.

Collision AvoidanceSystem

MachiningNavi

Okuma’s large capacity lathesbring heavy muscle to the oil industrySo precisely designed for the needs of the oil industry, the LOC500 and the LOC650 are named for the specifications driving their development: Lathe Oil Country. The 4-axis configuration makes them possible to perform the tightest threading functions on big pipes with precision and speed. Each machine has three spindle bore variations specifically designed for the series, and is able to accommodate large diameter pipes.

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LOC500

LOC500

Max turning dia x length: ø600 x 2,000 mm (ø23.63 x 78.74 in.)

LOC650

Tailored to the oil industry

Upper/lower turrets: 200-mm thick (7.87 in.)

• That means better premium thread applications• For high mechanical and hydraulic performance (with

multiple sealing areas; particularly efficient in moderate- to high-pressure gas well applications)

• The programmable tailstock and auto door reduces operator intervention and adds to the efficiency of the part transfer.

Highlighted SpecsFeaturing:• 4-axes productivity/simultaneous cutting using 2 tools• Spindle bores (max)• Spindle power (max)• Okuma’s Oil Field (threading suite)Options: (partial list)• High pressure coolant• Auto door• Feed hold during threading• Collision Avoidance System (CAS)• Rear chuck

ø560 mm (22 in.)45 kW (60 hp)

LOC500 LOC650

LOC500 LOC650

Okuma's Oil Field "Threading Suite" is custom designed to combine variable spindle speed threading (VSST) and harmonic spindle speed control (HSSC) that delivers an exact match between infeed patterns and cutting increments. Okuma lathes are known for their power and control. Though huge in scale, the LOC Series delivers Okuma precision with optimum efficiency.

Featuring• Uniform helical threads

(OD or ID)• No backtracking

• More closely maintained limits• High mechanical and hydraulic

performance (multiple sealing jobs)

The Benefits• Better premium thread applications

• Save time, less danger of thread damage

• Improved thread quality• Efficient in moderate to high-pressure

gas well applications

LOC500 [B-07] LOC650 [B-15]

High-torque motor plus gear driven spindles

Thick solid-body turrets (Opt)

ø275 mm (10.8 in.)55 kW (75 hp)

Expansive turning area�for big work envelopes

Improved turning accuracies

Both machines also featurethis Rear Chuck with manualclamp/unclamp operations

Featuring an extensive array of threading capabilities

Performing the tightest threading functions with 0.1 micron precision and speed

With effective thread chasing applications

*High-power motor

Model

Chuck size

LOC500

Capacity

Travels

Spindle

Turret

Feedrate

Tailstock

Motor

Machinesize

Control

Swing over bed mm (in.)Distance between centers mm (in.)Max turning diameter mm (in.)Max work length mm (in.)X-axis travel Upper turret mm (in.) Lower turret mm (in.)

Z-axis travel Upper turret mm (in.) Lower turret mm (in.)Spindle speed min-1

Spindle speed ranges

Type of spindle noseThrough spindle hole diameter mm (in.)

Spindle front bearing diameter mm (in.)

Turret type Upper turret Lower turretNo. of tools Upper turret Lower turretTool shank height mm (in.)Boring bar shank diameter mm (in.)Rapid feedrate X axis m/min (ipm) Z axis m/min (ipm)Cutting feedrate X/Z axis mm/rev (ipr)Tailstock quill diameter mm (in.)Tailstock tapered bore typeTailstock quill travel mm (in.)Spindle drive (30 min/cont) kW (hp)

Axis drive X axis kW (hp)motors Z axis kW (hp)Coolant pump motors kW (hp)Height mmFloor space mm

Weight (including CNC) kg (lb)

B0718”

ø840 (ø33.07)1,980 (77.95)

ø555 (ø21.85)1,980 (77.95)

440 〈+330 to -110〉(17.32 〈+12.99 to -4.33〉)

305 〈+230 to -75〉(12.01 〈+9.06 to -2.95〉)

2,075 (81.69)2,010 (79.13)

10 to 1,500

JIS A2-15ø185

(ø7.28)ø280

(ø11.02)V12V10

12 tools10 tools□32 (1.25)ø63 (ø2.48)

15 (591)20 (787)

0.001 to 1,000.000 (0.001 to 40.0000)ø130 (ø5.12)

MT No.5 (built-in)170 (6.69)

45/37(60/50)

Upper: BL5.2 (7), Lower: BL3.0 (4)Upper and lower: BL5.2 (7)

0.4 × 2 (0.5 x 2)3,042 (119.76)

22,000(44,000)

LOC650B1533”

5 to 500

ASA A2-20ø375

(ø14.76)ø476

(ø18.74)

20,700 (45,540) (1ST)21,800 (47,960) (2ST)23,300 (51,260) (2SC)

ø800 (ø31.50) 〈chuck: ø1,030 (ø40.55)〉1,750 (68.90)

ø650 (ø25.59) (1ST), ø500 (ø19.69) (2ST, 2SC)1,750 (68.90)

470 〈+330 to -140〉(18.50 〈+12.99 to -5.51〉)

270 〈+255 to -15〉(10.63 〈+10.04 to -0.59〉)

2,040 (80.31)1,425 (56.10) (2ST), 1,015 (39.96) (2SC)

Infinitely variable xAutomatic 2 speeds

V12V8

12 tools8 tools

□38.1 (1.5)ø63.5 (2.5)

5 (197)10 (394)

0.01 to 1,000 (0.001 to 40.0000)ø180 (ø7.09)

MT No.6200 (7.87)

45/37(60/50)

Upper and Lower: BL2.8 (4)Upper and lower: BL3.5 (5)

0.4 (0.5)2,843 (111.93)3,129 × 7,055

(123.19 x 277.76)

B2240”

5 to 350

ø725 flatø560

(ø22.05)ø700

(ø27.56)

22,900 (50,380) (1ST)24,000 (52,800) (2ST)25,500 (56,100) (2SC)

B5.515”

1,990 (78.35)

1,990 (78.35)

11 to 2,000

JIS A2-11ø142

(ø5.59)ø220

(ø8.66)

37/30 [45/37*](50/40 [60/50])

21,500(47,300)

B1124”

1,930 (75.98)

1,930 (75.98)

10 to 1,000

JIS A2-20ø275

(ø10.83)ø380

(ø14.96)

55/45(74/60)

6,160 x 3,205(242.52 x 126.18)

23,300(51,260)

Major Specifications

Infinitely variable xAutomatic 4 speeds

Infinitelyvariable

x Automatic2 speeds

6,060 × 3,205(238.58 x 126.18)

OSP-P300L

10,000 100

10

1

5

505,000

1,000

100

500

5 10 50 100 500 1,000Spindle speeds min-1

22 48 57109

132 281 645 1,500

7,539 N-m (30 min)

45 kW (30 min)

37 kW (cont)

6,199 N-m (cont)3,255 N-m (30 min)

2,677 N-m (cont)1,529 N-m (30 min)

1,257 N-m (cont)666 N-m (30 min)

548 N-m (cont)

10,000 100

10

1

5

505,000

1,000

100

500

5 10 50 100 500 1,000Spindle speeds min-1

16 167

8,590 N-m (30 min)

45 kW (30 min)

37 kW (cont)

7,056 N-m (cont)

2,572 N-m (30 min)

2,114 N-m (cont)To

rque

N-m

Out

put

kW

Torq

ue

N-m

Out

put

kW

Spindle 1,500 min-1

Output 45/37 kW (30 min/cont)Torque 7,539/6,199 N-m (30 min/cont)

Spindle 500 min-1

Output 45/37 kW (30 min/cont)Torque 8,590/7,056 N-m (30 min/cont)

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Basic Specs

Operations

Communications/NetworksHigh speed/accuracy

ControlPosition feedbackMin / Max inputs

FeedSpindle control

Tool compensationDisplaySelf-diagnosticsProgram capacityEasy Operation

Programing

MachineoperationsMacMan

Standard Specifications

Optional Specifications

Turning: X, Z simultaneous 2-axis + 2-axis, Multitasking: X, Z, C simultaneous 3-axisOSP full range absolute position feedback (zero point return not required)8-digit decimal, ±99999.999 ~0.001 mm (±3937.0078~0.0001 in.),0.001° Decimal:1 µm, 10 µm, 1 mm (0.0001,1 in.) (1º, 0.01º, 0.001º)Override: 0 to 200%Direct spindle speed commands, Override 50~200%Constant cutting speed, optimum turning speed designateTool selection: 32 sets, tool offset: 32 sets15-inch color display operational panel, touch panel Automatic diagnostics and display of program, operation, machine, and NC system problemsProgram storage: 2 GB, operation buffer: 2 MB“Single-mode operation” to complete a series of operationsAdvanced operation panel/graphics facilitate smooth machine control

Program management, edit, multitasking, scheduled programs, fixed cycles, special fixed cycles, tool nose R compensation, M-spindle synchronized tapping, fixed drilling cycles, arithmetic functions, logic statements, trig functions, variables, branch statements, auto programming (LAP4), programming help

MDI, manual (rapid traverse, manual cutting feed, pulse handle), load meter, operations help, alarm help, sequence, return, manual interrupt & auto return, threading slide hold, data I/O, chuck open/close during spindle rotation, spindle orientation (electric)Machining Management: machining results, machine utilization, fault data compile & report, external outputUSB ports, Ethernet, RS232C interface (1 channel)

Hi-G control

New Operations

Advanced One-Touch IGF-L *2

Advanced One-Touch IGF-L Multitasking *2

Programming

Circular threading

Program notes

User task 2 I/O variables, 8 ea

Common variables 1,000 sets (Std: 200 sets)

Thread matching (spindle orientation required)

Threading slide hold (G34, G35)

Variable spindle speed threading (VSST)

Inverse time feed

Spindle synchronized tapping (rigid tapping)

Helical cutting (within 360 degrees)

Monitoring

Real 3-D simulation

Cycle time over check

Load monitor (spindle, feed axis)

Load monitor no-load detection (load monitor ordered)

Tool life management

Tool life warning

Operation end buzzer

Chucking miss detection

Work counters

Hour meters

NC operation monitor (counter, totaling)

NC work counter (stops at full count with alarm)

Status indicator (triple lamp) Type C [Type A, Type B]

Measuring

In-process work gauging

Z-axis automatic zero offset by touch sensor

C-axis automatic zero offset by touch sensor

Gauge data output

Touch setter [M, A]

Included in machine specs

Included in machine specs

Included in machine specs

ItemNML 3D OT-IGF

E D E D E D DItem E D E D E

NML 3D OT-IGF

Included in machine specs

Including loader specs

Post-processwork gauginginterface

Count only

Cycle stop

Start disabled

Power ON

Spindle rotation

NC operating

File output

Set levels (5-level, 7-level)

BCD

RS-232-C (dedicated channel)

External Input/Output and Communication Functions

Additional RS-232-C channel

2 channels (Std 1 channel)

DNC link

USB (additional)

Automation/Untended Operation

Auto power shutoff MO2, alarm

Warmup function (by calendar timer)

Tool retract cycle

Okuma loader (OGL) interface

Bar feeders

Cycle time reduction *3

High-Speed/High-Accuracy Functions

1/10 µm control *3

Pitch error compensation

AbsoScale detection *3

Hi-Cut Pro

Super-NURBS

Other Functions

Collision Avoidance System (CAS)

One-Touch Spreadsheet

Machining Navi L-gHarmonic spindle speed control (HSSC)

Spindle dead-slow cutting

Spindle speed setting

Spindle S command 0.1 min-1

Manual cutting feed

Spindle power peak cutting

Short circuit breaker

External M signals [2 sets, 4 sets, 8 sets, ( )]

Edit interlock

OSP-VPS (virus protection system)

*1. NML: Normal, 3D: Real 3D simulation, OT-IGF: One-Touch IGF

E: Economy, D: Deluxe

*2. Real 3-D Simulation included

*3. Engineering discussions required.

Note: Triangle items for M function (milling tool) machines only.

DNC-T3

DNC-C/Ethernet

DNC-DT

2 additional ports possible

Externalprogramselections

Third party robotand loaderinterface *3

A (pushbutton) 8 types

B (rotary switch) 8 types

C (digital switch) BCD, 2-digit

C2 (external input) BCD, 4-digit

Type B (machine)

Type C (robot and loader)

Type D

Type E

Bar feeder

Interface only

Operation time reduction

Chuck open/close during spindle rotation

Spindle rotating auto tailstock advance/retract

Linear axis

Linear axis + rotary axis

Work coor-dinate systemselect

Tool compen-sation(Std: 32 sets)

10 sets

50 sets

100 sets

Tool compensation 64 sets

Tool compensation 96 sets

Tool compensation 200 sets

Tool compensation 999 sets

Kit Specs *1 Kit Specs *1

Okuma Control OSP-P300LSatisfaction from complete control of a machine tool

As a “machine & control” builder, Okuma makes further strides in machine tool manufacturing with

this superb Control featuring “Easy Operation.” Okuma took a close look at the way machinists

actually operate machine tools, to help them create smoother and more effective ways of producing

parts. Novice operators as well as professional machinists get complete control—and satisfaction.

Moreover, what you want to see and do conveniently come together in a “single-mode operation.”

First, select one of three operation screens. Then simply touch the screen or press a function key to

see and do your job.

Setup operations

Trial/continuous cutsProgramming Tool preparations

Collision Avoidance System (Optional)

Collision prevention

Machining Navi L-g (Optional)

Cutting condition search for turning

World’s first “Collision-Free Machines” Chatter-free applications for lathes

CAS prevents collisions in automatic or manual mode, providing risk-free protection for the machine and great confidence for the operator.

Chatter in a lathe can be suppressed by changing spindle speeds to the ideal amplitude and wave cycle —without decreasing spindle speed.

Fine tuning zone

Chatter graphed

Virtual machine (collision check)

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LOC

Series CN

C Lathes

When using O

kuma products, alw

ays read the safety precautionsm

entioned in the instruction manual and attached to the product.

The specifications, illustrations, and descriptions in this brochure vary in different markets and

are subject to change without notice.

Pub.No.LO

C500/650-E-(1)-200 (Jan 2014) Printed in Japan

This product is subject to the Japanese government Foreign Exchange and Foreign Trade Control Act with regard to security controlled items; whereby Okuma Corporation should be notified prior to its shipment to another country.

, OGUCHI-CHO, NIWA-GUN, AICHI 480-0193, JAPAN • TEL (0587) 95-7825 • FAX (0587) 95-6074

Dimensional/Installation DrawingsLOC500 LOC650

292

(11.

50)

200 (7.87)

*500 (19.69)

60 (2.36)10 (0.39)

500 (19.69)

1,515 (59.65)

*1,0

60 (4

1.73

)

*6,160 (242.52)

*6,840 (269.29)

*100 (3.94)

1,500 (59.06)

Upper V12 turret

3,205 (126.18)1,650 (64.96)1,555 (61.22)

625 (24.61) 930 (36.61)

Lower V10 turret

Operation panel

2,500 (98.43) 80 (3.15)675 (26.57)

255 (10.04)

3,04

2 (1

19.7

6)1,

500

(59.

06)

1,25

0 (4

9.21

)1,

279

(50.

35)

1,23

8 (4

8.74

)52

5 (20

.67)

Pressure gauge(for tailstock thrust)

Reducing valve(for tailstock thrust adjustment)

Tailstock sleeve advance/retract foot switch

Slideway lubricating unitChip conveyorChip conveyor L-typeChip dispoat to the right side(optional)

Non-fuse breakerApprox 1,225 (48.22) from floor

Spindle lubrication unit Hydraulic unit

Coolant tank pull out space

Coolant tank pull out space

Coolant tank pull out space

Coolant tank

Coolant pump

Chuck open/close pedal

Maintenance space

Maintenance space

2,58

0 (1

01.5

7)80

0 (3

1.50

)3,

205

(126

.18)

380

(14.

96)

4,560 (179.53) 500(19.69)

2,50

0 (9

8.43

)93

0 (3

6.11

)14

5 (5

.71)

1,57

0 (6

1.81

)68

0 (2

6.77

)

2,180 Door open width(85.83)

Chip bucket L-type (optional)

NC unit

1,583 (62.32)1,100 (43.31) 1,100 (43.31)

150 (5.91) 175 (6.89)

1,250 (49.21) 1,250 (49.21)

5 (0.20)

1,972 (77.64)

4,475 (176.19)6,060 (238.58)

6,740 (265.35)435 (17.13)

☆1,3

22 (5

2.05)

☆7,052 (277.64)

☆7,152 (281.57)

☆747 (29.41)

680 (26.77)☆992 (39.06)

782

(30.

79)

(17.6

8)44

9

20 (0

.79)

V12 turret

(optional)

(optional)

1,39

0 (5

4.72

)

1,45

0 (5

7.09

)50

0 (1

8.94

)

1,60

5 (6

3.19

)2,

710

(106

.69)

2,48

3 (1

11.9

3)

1,34

5 (5

2.95

)(H

-Typ

e)

1,18

9 (4

6.81

)55

0 (2

1.65

)37

6(14

.80)

365.8(14.40)

2,57

9 (1

01.5

4)3,

505

(137

.99)

440

(17.

32)

2,080 (81.89) 600(23.62)

2,116.5 Door open width(83.33)

177.5(6.99)

660(25.98)

133

(5.2

4)

360(14.17)

300(11.81)

319(12.56)376

(14.80)600

(23.62)

NC unit

Working lightDoor open area for rear chuck

Chip conveyor

Lubricating unitHyd. power unit

Coolant pump

Coolant tank

Air panel

Reducing valve(for chuck pressure

ajustment)

Operation panel

Oil cooling unit Transfomer

Headstock

Pressure gage(for chuck )

Chip bucket

Spindle lubricatingoil filler port

Spindle lubricatingoil level gage

(Maintenance speace)

Hyd. power unitoil filler port

8,185 (319.49)

613 (24.13) 1,490 (58.66)1,940 (76.38)870 (34.25)

3,129 (123.19)4,105 (161.61)

7,055 (277.76) 1,060 (41.73)810 (31.89)890 (35.04)5,505 (216.73)

715 (28.15)3,535 (139.17)1,970 (77.56)

481

(Win

dow

ope

n)(1

8.94

)

250 (9.84)

740(29.13)

740(29.13)

☆: Chip conveyor, H-type * : B-11 spindle