Post on 01-Feb-2016
description
TASK RISK ASSESSMENT
Field/Terminal : ASAB TRA Ref No: JI-193/PIL/SC/0..... Date : ...th .... 2011
ADCO”s Team Members
TRA Member /Team Leader TRA Member / A.A. TRA Member/HSE TRA Member / J.O. TRA Member/I.A 1 1 1 1
2 2 2 2
3 3 3 3
Signature1 1 1 1
2 2 2 2
3 3 3 3Team Members
Contractor HSE Construction Team Construction Team Job Performer Job Performer
Names
1 PIL 1 1 1 1
2 2 2 2 2
3 3 3 3 3
4 4 4 4 4
5 5 5 5 5
6 6 6 6 6
Signature
1 1 1 1 1
2 2 2 2 2
3 3 3 3 3
4 4 4 4 4
5 5 5 5 5
6 6 6 6 6
Work Location : Zone 0/1 Zone 2 Unclassified Zone
Activity
Tools & equipment UsedReferences: Method statement for
TRA Team Leader Signature
______________________ High Risk Authorisation Signature
_______________________ JP Signature
________________________ IA signature
_________________________
(All pages) (First page Only) I have checked that all controls stated in the TRA are in place & conducted TBT
Page 1 of 19
TASK RISK ASSESSMENT
Field/Terminal : ASAB TRA Ref No: JI-193/PIL/SC/047 Date : 11-11-2010
#Job Step
Sequence of working activities
HazardThe potential to
cause harm (Health, Injury,
Property damage, environment etc)
CAUSE(Possible
causes that will potentially release a hazard)
Consequences
(The harm which could
possibly occur).
Potential RiskH / M / L(With no controls in place)
Existing Barrier / ControlDescribe all existing barriers /
controls for each hazardRecommended Controls Action By
Residual RiskH / M /
L(with
controls in place
ALARP Demonstrated(Yes / No)
Completion Date
1Travel and mobilization
VehicleMovement.
Unsafe Driving. Fatigue
Vehicle Crash. Collision. Working for
Long hours. Over loads. Environmental
impact
Fatality. Injury. Property
Damage. Fire/
Explosion.
H Driver should possess Valid UAE
Driver’s Licence. Driver should have a Valid ADSD
Card. Vehicle should be Equipped with
IVMS and approved by ADCO. Driver and passengers should wear
seat belt. Maintain a Daily maintenance
checklist. Follow Road Signs and speed limits. Deflate tire pressure while going on
sand road. No Driving while low visibility
condition. Compliance to journey management
system. Compliance to ADCO road safety
Manual 10/3. Trained/ competent banks men must
be assigned to control vehicle/equipment movement on site.
Desert Safety Box made available in Vehicle. Spare tire and tools shall be available. First Aid Box available. Personnel should be trained and aware on ADCO
Emergency Procedure. Desert box should be periodically inspected No one allowed to drive under the influence of alcohol
or drugs Emergency control room no. 02-6044600.
JP /SUPVR./
SO
L YES
2Site Survey using Auto level and Total station.Leveling ,Grading and compaction
Battery Device
EquipmentMovement.
Equipment might hit worker during fill/removal of soil
Lack of supervision
Spark Explosion Blind spot Poor visibility Dust
generated from fill materials/gatch
Wrong guidance to reverse/forward movement
Fire Personne
l injury Property
damage Fatality
H Use explosion proof/intrinsically
safe equipment. Certified and experienced
Technicians shall be deployed. Fire extinguisher shall be
available Valid 3rd party calibration
certificate shall be available at work site.
Banks man to guide the equipment movement
All workmen to be positioned away from operating area
Revolving beacon to be kept on. Use warning lights and back up
horn.
Intrinsically safe equipment/ certificate from 3rd party made available
Compliance to ADCO road safety Manual 10/3. Proper supervision
JP /SUPVR./
SO
L YES
TRA Team Leader Signature (All pages)
Page 2 of 19
TASK RISK ASSESSMENT
Field/Terminal : ASAB TRA Ref No: JI-193/PIL/SC/047 Date : 11-11-2010
#Job Step
Sequence of working activities
HazardThe potential to
cause harm (Health, Injury,
Property damage, environment etc)
CAUSE(Possible
causes that will potentially release a hazard)
Consequences
(The harm which could
possibly occur).
Potential RiskH / M / L(With no controls in place)
Existing Barrier / ControlDescribe all existing barriers /
controls for each hazardRecommended Controls Action By
Residual RiskH / M /
L(with
controls in place
ALARP Demonstrated(Yes / No)
Completion Date
Spray water to reduce dust. Sign board to be posted Only ADCO approved
competent/certified operator to be allowed.
Area to be cordoned and sign board to be placed
Do not allow to enter any unauthorised persons
Operators must worn seat belt.
3Manual handling
Heavy Load. Untrained
worker/New worker.
Wrong Posture Improper
access Lack of
training/awareness
Personal injury H
Conduct TBT on manual handling before commencing the work.
Use proper PPE Seek assistance if required, use
correct manual handling techniques (Bending at the knees, keeping back straight and lifting with arm and leg muscles, clear access ways etc)
Eyes on path and remove obstructions before moving, check for sharp edges and splinters JP /
SUPVR./SO
L YES
4Using Crane./ Hiab, and trailer for Loading and Unloading and stacking of Pipes ,
Damage nearby structure/existing lines
Suspended load / Swinging of load
Failure of lifting gears
Crane tips over Incompetent
/untrained operators/ riggers
Falling materials.
Defective/unsuitable equipment Unstable ground
condition. Improper
positioning of crane.
Caught in-between
Unauthorized entry
Poor/Damaged lashing strap/slings
Inadequate support.
Personal Injury
FatalityAsset Damage
H Conduct TBT before commencing
the work. Inspect the crane and ensure all are
suitable and in good condition. Check equipment sticker of
ADCO/PIL. Operator having valid UAE
driving /Operator License. Check the capacity of crane & lifting
tackles and ADCO approved TPI certificate.
Proper supervision. Only certified, trained and
experienced operator and rigger shall be used.
Swing radius should be barricaded with warning tape and sign board to be posted.
Use two Tag lines to control the movement of the load.
Any employee, whether supervisor or craftsman, has the responsibility to stop a lift operation when it becomes apparent that something is not safe.
Awareness training on emergency procedure for working crew.
Not allow to travel anyone on crane or above the trailer. Trained Banks man should be stationed to control the
equipment movement ADCO checklist to be followed No crane movement while outriggers extended All crane movement should be escorted All cranes should be travelled by designated route only. Color code system should be followed. Lifting perimeter must be barricaded and provided with
warning sign boards place in conspicuously area. Use proper stacking and storage techniques. Support and “chock” all pipes and fittings. Leave clearways around stored pipes and space to
adequately rig heavy items so as to avoid double
JP /SUPVR./
SO
L YES
TRA Team Leader Signature (All pages)
Page 3 of 19
TASK RISK ASSESSMENT
Field/Terminal : ASAB TRA Ref No: JI-193/PIL/SC/047 Date : 11-11-2010
#Job Step
Sequence of working activities
HazardThe potential to
cause harm (Health, Injury,
Property damage, environment etc)
CAUSE(Possible
causes that will potentially release a hazard)
Consequences
(The harm which could
possibly occur).
Potential RiskH / M / L(With no controls in place)
Existing Barrier / ControlDescribe all existing barriers /
controls for each hazardRecommended Controls Action By
Residual RiskH / M /
L(with
controls in place
ALARP Demonstrated(Yes / No)
Completion Date
Lifting activities shall be suspended during strong wind speed 17 knots and above.
Ensure out riggers are fully extended.
In case of Fog / poor visibility / sand storm / rain etc Job to be stopped.
Out rigger pad should be 1.2 x 1.2 meter.
Crane hook blocks secured during travel
Ensure crane is set up within its capacity (Lifting radius)
Ensure crane is set up as indicated in the layout plan.
Ensure cranes are not set close to excavations
Assess the load/ lifting tackles not to be overloaded beyond its SWL.
Softeners to be provided at sharp corners of load to be lifted.
Load test certificates for all lifting/rigging devices with SWLs clearly marked and available in the crane cabin.
Follow the Lift plan/simple lift plan/checklist.
handling.Do not bring any excess material at RDS’s.Crane TPI certificate from ADCO 3rd party.
5Rigging & Lifting of pipes
Heavy Lift Tandem lift Damage nearby
structure/existing lines
Suspended load / Swinging of load
Failure of lifting gears
Crane tips over Incompetent
/untrained operators/ riggers
Uncertified crane and operator
Defective crane Inadequate
ground compaction / Soft ground
Wrong positioning of cranes
Cranes set up incorrectly
Serious injuries to personnel.
Multiple fatalities
Asset Damage
H Rigging Supervisor/Project
engineer is responsible to see that all lifts are executed in accordance with this practice and the “Site Specific Rigging Specifications”.
CM is full responsibility for the site preparation and safe execution of all heavy lift/tandem lift operations.
Verify with the Operator that the crane is set up correctly and is at the correct operating radius.
Execute all lifts in accordance with the “Site Specific Heavy Lift Dozier”
The weight of all auxiliary handling devices such as hoist blocks, headache balls, hooks and rigging shall be considered as part of the total load. Additionally, the weight of all items added to the load at the site must be determined and added to the total weight.
Tools and small materials shall be kept securely to avoid possible fall and hitting personnel working below.
Using man basket/man lift (check the TPI certificate)
Provide separate life line from hook of the crane
JP /SUPVR./
SO
L YES
TRA Team Leader Signature (All pages)
Page 4 of 19
TASK RISK ASSESSMENT
Field/Terminal : ASAB TRA Ref No: JI-193/PIL/SC/047 Date : 11-11-2010
#Job Step
Sequence of working activities
HazardThe potential to
cause harm (Health, Injury,
Property damage, environment etc)
CAUSE(Possible
causes that will potentially release a hazard)
Consequences
(The harm which could
possibly occur).
Potential RiskH / M / L(With no controls in place)
Existing Barrier / ControlDescribe all existing barriers /
controls for each hazardRecommended Controls Action By
Residual RiskH / M /
L(with
controls in place
ALARP Demonstrated(Yes / No)
Completion Date
Falling materials. Responsible Personnel - The crane operator, and the qualified field rigger, are jointly responsible for determination of the load weight and placement of the crane so that it is set up within the operating radius selected. The rigging supervisor has final responsibility for all operations.
All lifts under eighty (80) percent of the capacity chart of the crane for the boom length and radius being used or under ninety (90) percent if the crane has an operational load indication device with an overload cut-off.
Each crane will be inspected by a competent person for mechanical defects upon its arrival, before its use on the project, and Checklist will be completed.
Tendem lift controlled by one rigger/Supervisor
Only trained/authorized personnel are allowed to operate boom/man lifts.
A 100% fall protection at all times while in boom lifts, tie off only to designed anchor points.
Secure all loose materials in basket. Ensure that the weight of all material and occupants does not exceed the rated capacity of the man lift. Red white barricade tape off work area.
Any employee, whether supervisor or craftsman, has the responsibility to stop a lift operation when it becomes apparent that something is not safe.
6Transportation of Materials
Movement of Vehicle / Equipment
Poor visibility Sand Storm High Wind
Fatality Personal
Injury
H Ensure personnel involved in
rigging operations are using full PPE including hand gloves.
Designated route to be followed for the transportation.
Escort to be provided.JP /
SUPVR./L YES
TRA Team Leader Signature (All pages)
Page 5 of 19
TASK RISK ASSESSMENT
Field/Terminal : ASAB TRA Ref No: JI-193/PIL/SC/047 Date : 11-11-2010
#Job Step
Sequence of working activities
HazardThe potential to
cause harm (Health, Injury,
Property damage, environment etc)
CAUSE(Possible
causes that will potentially release a hazard)
Consequences
(The harm which could
possibly occur).
Potential RiskH / M / L(With no controls in place)
Existing Barrier / ControlDescribe all existing barriers /
controls for each hazardRecommended Controls Action By
Residual RiskH / M /
L(with
controls in place
ALARP Demonstrated(Yes / No)
Completion Date
Unsecured loads
Speed Raining Loads falling
off during movement of trailer.
Uneven road potholes
Asset Damage.
Riggers to be briefed on potential pinch, crush points.
Ensure that a visual inspection is conducted by the riggers prior to using the gears to secure the loads.
Gears used to secure the loads not to be over tensioned.
Softeners to be provided at sharp corners of load which is secured to the trailer.
Trailer should not be subjected to negotiate sharp bends in site.
Route used for travel to be pre checked to ensure that the route is safe for travel
Ensure that all materials are properly secured before moving off trailer.
Excavations along the side of the road in which trailer travels to have a physical barricade.
Spotter to accompany trailer at all times with red& green flag, whistle.
Riggers to be provided jacket/vest SO
7Scaffolding erection and dismantling
Working at height.
Slip/Trip Collapse
Improper access
Falling object Person falling
from height. Lack of fall
protection. Instability Over Loading lack of
knowledge of operational SCAFFTAG system
Personnel injury
Fatality Property
Damage
H Obtain ADCO PTW prior to work
start Conduct TBT before
Commencing the work. Only qualified and certified
ADCO approved 3rd party Scaffolders to erect scaffolding.
Ensure the base is compacted and leveled
Scaffolding to be tagged and scaff tag system to be strictly followed.
Scaffolding materials should be stored properly in allocated area and barricaded.
Working area should be barricaded and provide warning sign board
Use proper tools lifting bag, rope & Pulley etc. Throwing is not allowed Training should be carried out for all personnel Once the scaffold is completed, it will be inspected by
a qualified and competent person. a green scafftag insert will be completed by the competent person.
All scaffolders must use the proper access.
Scaffolding register to be maintained. Scaffolding should be inspected in weekly basis Provide proper access and egress. Prior to dismantling a scaffold, the scaffold shall be
inspected and safe procedure for dismantling
JP /SUPVR./
SO
L YES
TRA Team Leader Signature (All pages)
Page 6 of 19
TASK RISK ASSESSMENT
Field/Terminal : ASAB TRA Ref No: JI-193/PIL/SC/047 Date : 11-11-2010
#Job Step
Sequence of working activities
HazardThe potential to
cause harm (Health, Injury,
Property damage, environment etc)
CAUSE(Possible
causes that will potentially release a hazard)
Consequences
(The harm which could
possibly occur).
Potential RiskH / M / L(With no controls in place)
Existing Barrier / ControlDescribe all existing barriers /
controls for each hazardRecommended Controls Action By
Residual RiskH / M /
L(with
controls in place
ALARP Demonstrated(Yes / No)
Completion Date
All scaffolding materials should be as per ADCO manual volume part 16/BS 1139/2482
Proper platform and access to be made
Scaffolding to be inspected by qualified and certified supervisor before starting the work
Scaffolding shall not to be used to support heavy loads
Proper platform and all guards are in place
Ensure that no personnel are under the area where scaffold erection takes place
Personnel must have attended the ‘Work at heights training’.
100% Tie off to be maintained and double lanyard to be used
Use fire retardant laminated scaffolding planks and must be pre approved from PIL/ADCO
Use non-sparking hammer (brass) (For work inside RDS).
Scaffold shall not obstruct existing access ways / ladders.
Provide RED Tag during erection or when not completed scaffold.
Personnel shall not access a scaffold if the “Scaffold insert” has been removed or if the Scafftag itself is not in place.
Erect hand rails and mid rails to prevent persons fall off the scaffolding
Erect toe boards to prevent tools fall from a height.
The erection sequence of the scaffold shall ensure that at no time will the scaffold reach an
established by the foreman or supervisor If dismantling has reached the stage at which a critical
members has to be removed, the stability of the scaffold shall be ensured by fixing a similar component in place lower down the scaffold.
During scaffolding erection no other activity nearby. In case of bad weather all activities to be stopped at
site & re inspect the scaffold. Maintain the scaffold clean & dry.
TRA Team Leader Signature (All pages)
Page 7 of 19
TASK RISK ASSESSMENT
Field/Terminal : ASAB TRA Ref No: JI-193/PIL/SC/047 Date : 11-11-2010
#Job Step
Sequence of working activities
HazardThe potential to
cause harm (Health, Injury,
Property damage, environment etc)
CAUSE(Possible
causes that will potentially release a hazard)
Consequences
(The harm which could
possibly occur).
Potential RiskH / M / L(With no controls in place)
Existing Barrier / ControlDescribe all existing barriers /
controls for each hazardRecommended Controls Action By
Residual RiskH / M /
L(with
controls in place
ALARP Demonstrated(Yes / No)
Completion Date
unstable condition All modification to existing
scaffolding shall be carried out in such a way that the stability of the scaffolding is not impaired.
8Fabrication & fit up pipes Welding, Grinding and Gas cutting.
Welding Grinding Cutting
operations Working at
height. Falls. Falling pipe
spools. Caught in
between/crushed by pipes.
Shattering of grinding disc.
Hot Metal Slag
High Intensity of Light
Flying of grinding particles.
Fumes Burn Damage of
Cable. Electrocution
s Movement of
Man lift/equipments.
Unsecured tools.
Failure of tie off.
Inadequate pipe supports.
Unexpected collapse of fabricated pipes or supports.
Poor quality of Grinding or cutting disc.
Personal injury
Affect Vision
Fire /Explosion
Fatality Property
damage
H Valid PTW will be obtained prior
to start of work at site. Approved Method Statement
will be followed. TBT to be conducted and all the
hazards discussed & each crew member responsibility to be defined.
Welding area will have a booth covered by using Fire Proof Tarpaulin.
Welding Generator will be earthed properly. Check for cable and insulation damage, if any, rectification should be done immediately.
Only competent person will be deployed on the job.
Welding machine installed with ELCB/GFCI
Fire extinguishers & fire watchman must be in place
Ensure there are no flammables in the vicinity of the operation, including flammable liquids (paints etc) or other waste materials.
Qualified Welders will be deployed.
Whilst grinding activity JP to ensure face shield is used by the welder for any slag removal
Double eye protection and ensure Dead man switch for grinding machine
Inspect all equipment prior to use especially noting RPM of grinder disc must have higher rated RPM.
Job Performer will have close monitor on the activity.
All welding leads to be as short as possible. Ensure all equipment is correctly earthed and that
the return lead is clamped as close as possible to the work piece.
Close valves on all cylinders after use Provide checklist that may be used prior to work
commencing Cover/seal any drains/catch basin within a radius of
15 meter from the welding area Ensure access is good for men and materials but
also for emergency purposes Ensure no other conflicting tasks are taking place
within the vicinity of the proposed work Prior to start the work tool box talk to be
conducted emphasizing the hazards associated with the job as well as the preventive, precautionary measures to be taken up
Do not place fingers or hande where it can be caught in between pipes during fit up.
Adequate pipe supports & chocks to be provided. Only steel pipe supports to be employed. All grinding tools must have proper guards correctly
fitted. Grinding/cutting disc must be suitable for the job and the correct speed rated ginder to be used.
Goggles with face shield to be used. Never use cutting wheels for grinding. Trained fire watch must be present at site. All welding machines inspected & certified. All gas cylinders should be taken put of RDS’s.
JP /SUPVR./
SO
L YES
TRA Team Leader Signature (All pages)
Page 8 of 19
TASK RISK ASSESSMENT
Field/Terminal : ASAB TRA Ref No: JI-193/PIL/SC/047 Date : 11-11-2010
#Job Step
Sequence of working activities
HazardThe potential to
cause harm (Health, Injury,
Property damage, environment etc)
CAUSE(Possible
causes that will potentially release a hazard)
Consequences
(The harm which could
possibly occur).
Potential RiskH / M / L(With no controls in place)
Existing Barrier / ControlDescribe all existing barriers /
controls for each hazardRecommended Controls Action By
Residual RiskH / M /
L(with
controls in place
ALARP Demonstrated(Yes / No)
Completion Date
Availability of Flash Back Arrestor on Oxy/Acetylene cylinder to be ensured by the User/Job Performer.
Job Performer to ensure the Cylinders are secured in proper position before beveling operation commences.
Job Performer will have close supervision on the activity.
All compressed gas cylinders should be stored and handled as per the procedure and tested for leakage each time before use.
All combustible and flammable products removed from area.
Ignition of oxy-acetylene or propane torches must only be made using the ‘Gas Lighters’ (flint lighters) which are supplied for this purpose.
Personnel engaged in welding, cutting, chipping and grinding operations must wear the appropriate protective clothing/equipment provided, e.g. goggles, face shields, welding helmets, welding screens, gloves, leather chrome aprons, etc.
Working area to be Barricaded to warn passerby / workers.
Maximum weight a support can hold will be displayed.
ADCO approved fire blanket will be installed properly & adequately to contain all welding slag & grinding sparks in the work area.
PWHT Electric power Damage Fatality. All heating elements shall be Before a Heat Treatment is switched on particular TRA Team Leader Signature (All pages)
Page 9 of 19
TASK RISK ASSESSMENT
Field/Terminal : ASAB TRA Ref No: JI-193/PIL/SC/047 Date : 11-11-2010
#Job Step
Sequence of working activities
HazardThe potential to
cause harm (Health, Injury,
Property damage, environment etc)
CAUSE(Possible
causes that will potentially release a hazard)
Consequences
(The harm which could
possibly occur).
Potential RiskH / M / L(With no controls in place)
Existing Barrier / ControlDescribe all existing barriers /
controls for each hazardRecommended Controls Action By
Residual RiskH / M /
L(with
controls in place
ALARP Demonstrated(Yes / No)
Completion Date
9 sources. Over heat Burns
Electrical wire/ Chord.
High Voltage Power source
Failure. Improper
method Personnel within
the heating area
Personal Injury
Fire Property
damage
H thoroughly examined before use in order to ensure that the element wire is not exposed.
Examination to be also made for broken beads in both the heater pad and the element tails.
Twist-lock connection shall also be examined to ensure that the insulation is sound and that a good electrical joint is made.
All cable connections shall be properly insulated.
The component surface shall be free of contaminants
All PWHT equipment must have a valid current calibration certificate.
Working area must be barricaded off warn workers/passerby
attention shall be paid to the work area to ensure that there are no combustible materials present which can be affected by the heated zone.
Fire watch and Fire extinguishers are made available.
MSDS to be available on site & follow precautions. Barricade the area & sign boards to be posted.
JP /SUPVR./
SO
L YES
10
Non Destructive Test (NDT)RTMPIPT
X-Ray radiation.
Gamma Ray Chemicals
Misuse of radioactive Source.
Exposure to X-Ray radiation.
Chemical exposure
Acute health problem
Personal injury.
Fire. Property
Damage.
H Comply with ADCO Work Permit
Requirements. Only ADCO approved NDT
service personnel to conduct radiographic tests.
Advance coordination with Plant Operations required for X-ray work in the RDS’s.
Radiation area roped off and manned by designated watchman.
Safe distance established with a survey meter.
Radiographers are wearing pocket dosimeter and film badge.
Warning notices i.e. “Danger, Radiation Area” to be installed.
Prior coordination with all affected personnel / other
Certified and trained technicians being used. Storage as per Ministry rules. Strict control & handling Before commencing the radiography supervisor
shall ensure that nobody are in the area of radiation.
During transportation of radiography source extreme care shall be taken and vehicle shall have sign boards.
Radiography source shall only be stored at designated places.
No person allowed 100 meter surrounding area. Barricading & sign boards to be placed. MSDS to be made available at site & precautions to be
followed.
JP /SUPVR./
SO
L YES
TRA Team Leader Signature (All pages)
Page 10 of 19
TASK RISK ASSESSMENT
Field/Terminal : ASAB TRA Ref No: JI-193/PIL/SC/047 Date : 11-11-2010
#Job Step
Sequence of working activities
HazardThe potential to
cause harm (Health, Injury,
Property damage, environment etc)
CAUSE(Possible
causes that will potentially release a hazard)
Consequences
(The harm which could
possibly occur).
Potential RiskH / M / L(With no controls in place)
Existing Barrier / ControlDescribe all existing barriers /
controls for each hazardRecommended Controls Action By
Residual RiskH / M /
L(with
controls in place
ALARP Demonstrated(Yes / No)
Completion Date
contractors (if any) required. Conduct radiographic tests after
regular hours or during knock-off time.
11
Blasting & Painting Operations
Medically Unfit Persons
Chemicals Toxic Fumes Personnel
unsuitable for blasting operations.
Production of hazardous dust during blasting
Blasting hoses whiplashes
Static charges Slips, trips and
falls
Poor breathing air
Flying particles causing injury.
Toxic airborne dust
Excessive Noise
Failure of blasting equipment causing hap hazard operations
Respiratory Hazard
ENV Impact
Fire Fatality Injury &
Poison. Irritations Itching
H Ensure that all personnel tasked
to perform blasting operations have already completed a pre employment check up including chest x ray and medically fit.
Personnel involved in blasting and painting should undergo the ‘Respirator Fit Test’ program and to complete the required questionnaire with the assistance of a qualified physician.
Ensure that the CO Monitor is set to trigger off at 10 PPM and monitors the quality of air supplied to the blasting personnel.
Ensure that all open areas are screened off to prevent the airborne particles from coming into contact with personnel in the vicinity.
Provide adequate ventilation within the enclosed area where blasting activities take place to ensure a positive supply of fresh air.
Ensure that all personnel working near the blasting area are wearing a proper pair of ear plugs.
Ensure that all pneumatic couplings are properly secure with whiplash arrestors.
Ensure that all personnel involved in painting operations wear a proper NIOSH certified
Ensure that all waste generated from the blasting and painting activities are properly segregated and contained.
Ensure that sufficient fire extinguishers are placed within the vicinity of painting area.
Dead mans control Switch in working condition Waste materials to be disposed off through the
licensed waste collector. Waste materials to be disposed off in a separate
dedicated skip and should not be thrown into the main skips provided on site.
Waste materials should not be left to overflow and should be cleared on a periodic manner.
Waste disposal area to be properly barricaded to ensure that personnel are not allowed into this area.
Signage to the effect of ‘No Smoking” ‘No Hot Works’ should be provided.
Blasting painting sign boards to be placed & area barricaded.
JP /SUPVR./
SO
L YES
TRA Team Leader Signature (All pages)
Page 11 of 19
TASK RISK ASSESSMENT
Field/Terminal : ASAB TRA Ref No: JI-193/PIL/SC/047 Date : 11-11-2010
#Job Step
Sequence of working activities
HazardThe potential to
cause harm (Health, Injury,
Property damage, environment etc)
CAUSE(Possible
causes that will potentially release a hazard)
Consequences
(The harm which could
possibly occur).
Potential RiskH / M / L(With no controls in place)
Existing Barrier / ControlDescribe all existing barriers /
controls for each hazardRecommended Controls Action By
Residual RiskH / M /
L(with
controls in place
ALARP Demonstrated(Yes / No)
Completion Date
mask capable of filtering off the airborne particulates. (To refer to MSDS of dust mask)
Ensure that all personnel involved in the painting operation wears proper PPE including chemical resistant gloves.
No hot works to be allowed within the area where painting works are being carried out.
12
Working at height using Man lift or man basket
Climbing ladders with equipment.
Personnel leaning over the scaffold platform structures.
Falling from height
Falling objects
Improper access
Fatality. Personal
Injury
H Personnel to maintain a
three point contact at all times when they climb the ladders.
Personnel on the structures to ensure that they are tied off at all times.
Materials are not to be hand carried and should be hoisted up to the required location.
Materials are to be placed on proper containers and housekeeping must be maintained at all times onto the permanent platforms.
Working area below the scaffold platforms to be barricaded with the red and white tape to ensure that unauthorized personnel are kept out.
Incomplete scaffolds and permanent platforms must be marked out and communicated to the night shift work force.
Works are not to be allowed on incomplete scaffolds and/or permanent
Only trained/authorized personnel are allowed to operate boom/man lifts.
A 100% fall protection at all times while in boom lifts, tie off only to designed anchor points.
Secure all loose materials in basket. Ensure that the weight of all material and occupants does not exceed the rated capacity of the man lift. Red white barricade tape off work area.
Those people working from man basket must wear and connected with safety harness to the crane hook.
Ensure the TPI certificate of man lift and Man basket/check the SWL.
Ensure TPI certificate for man lift/Maan basket & check SWL.
Two men only allowed to work on man lift/basket. Men / materials to be minimized in restricted /
hazardous area.
JP /SUPVR./
SO
L YES
TRA Team Leader Signature (All pages)
Page 12 of 19
TASK RISK ASSESSMENT
Field/Terminal : ASAB TRA Ref No: JI-193/PIL/SC/047 Date : 11-11-2010
#Job Step
Sequence of working activities
HazardThe potential to
cause harm (Health, Injury,
Property damage, environment etc)
CAUSE(Possible
causes that will potentially release a hazard)
Consequences
(The harm which could
possibly occur).
Potential RiskH / M / L(With no controls in place)
Existing Barrier / ControlDescribe all existing barriers /
controls for each hazardRecommended Controls Action By
Residual RiskH / M /
L(with
controls in place
ALARP Demonstrated(Yes / No)
Completion Date
platforms. Incomplete scaffolds and
permanent platforms must be communicated to the workforce in the daily toolbox talks.
Personnel are not allowed to move from one point to the other by walking or sliding on pipes.
Personnel are only allowed to move on proper work platforms and 100 % tie off must be maintained at all times.
13
Hydro/ Leak testing of lines
High PressureLiquid / Chemical
Hose gave-off Piping
rupture Spillage ENV Impact
Personnel injury
Property damage
Fatality
H Provide Safe Work Permit from ADCO
and place in site permit box All involved personnel must be
competent and experience for the work to be carried out.
Prior to hydro-testing, all personnel involved in the activity must be inducted.
Hydro-testing equipment must be in good working condition and passed accordance with ADCO safety standard, and UAE government rules and regulations.
All pipes are properly supported All fittings, gauges, manifold, blinds
are in rated capacity Air compressor inspected and relief
valve 3rd party certified All hose connections to be provided
with whip lash arrestor Activity should be supervised by a
experienced / competent supervisor Striking on working equipment while
under pressure is prohibited Provide calibrated / certified
pressure gauges with the proper
Closed supervision Standby vehicle available First Aider available First Aid Kit available JP and crews should have awareness training on
Emergency Response Plan / Procedure Call ADCO Control Room in case of emergency MSDS in place Emergency Eye wash Goggles, PVC/Rubber gloves. Etc Ensure gauges shall be placed at visible location
from where pressure controller can see the gauges. Personnel not to work on pipe while it is under
pressure. On completion of the test, the pressure shall be
reduced gradually and under controlled conditions. When draining equipment, adequate vents at the
highest point must be opened or other precautions taken to avoid the possibility of drawing a vacuum. Consideration must be given to the possibility of test fluids being trapped behind non-return valves and it may be necessary to vent or drain the test fluid from more than one point
JP /SUPVR./
SO
L YES
TRA Team Leader Signature (All pages)
Page 13 of 19
TASK RISK ASSESSMENT
Field/Terminal : ASAB TRA Ref No: JI-193/PIL/SC/047 Date : 11-11-2010
#Job Step
Sequence of working activities
HazardThe potential to
cause harm (Health, Injury,
Property damage, environment etc)
CAUSE(Possible
causes that will potentially release a hazard)
Consequences
(The harm which could
possibly occur).
Potential RiskH / M / L(With no controls in place)
Existing Barrier / ControlDescribe all existing barriers /
controls for each hazardRecommended Controls Action By
Residual RiskH / M /
L(with
controls in place
ALARP Demonstrated(Yes / No)
Completion Date
rating. Vent the air prior to hydro test Temporary test piping should meet
the designed test pressure Provide bleed valve on test piping Pressure during hydro test to be
increased gradually as per procedure Provide MPPE to all personnel. Install physical barrier & sign board
for the hydro-test. Provide shelter and designate safe
assembly point.
All roads leading to the test area to be closed off with physical barricades.
Air horn to be readily available to signal emergency to halt test and evacuate personnel.
Entry & Exit to test area to be controlled.
Pressure gauges having range 1.5 to 3 times the test pressure, Relief valve Set to 5% above test pressure,
Do not stand in front of Blind flanges/Components
Do not use old / used gaskets Release pressure before attempting
to Tighten the joints using a Bleed valve.
Only trained personnel to use pump
14
Cleaning & Flushing
Water & Foam pumping
Liquid / Chemical
Contact with chemical
Hose rupture Spillage ENV Impact
Injury & Poison.
Irritations Itching
H Ensure that all personnel
involved in the cleaning wear proper PPE including rubber apron, rubber boots, gloves, safety glass and full face shields as per MSDS recommendation.
Personnel to be briefed that they
Ensure that all waste generated from water/foam pumping activities are properly segregated and contained.
Waste materials to be disposed off through the licensed waste collector.
Waste materials should not be left to overflow and should be cleared on a periodic manner.
JP /SUPVR./
SO
L YES
TRA Team Leader Signature (All pages)
Page 14 of 19
TASK RISK ASSESSMENT
Field/Terminal : ASAB TRA Ref No: JI-193/PIL/SC/047 Date : 11-11-2010
#Job Step
Sequence of working activities
HazardThe potential to
cause harm (Health, Injury,
Property damage, environment etc)
CAUSE(Possible
causes that will potentially release a hazard)
Consequences
(The harm which could
possibly occur).
Potential RiskH / M / L(With no controls in place)
Existing Barrier / ControlDescribe all existing barriers /
controls for each hazardRecommended Controls Action By
Residual RiskH / M /
L(with
controls in place
ALARP Demonstrated(Yes / No)
Completion Date
are not to handle the chemicals with bare hands.
Personnel exposed to direct contact with the chemical should be brought to the Medical Center for treatment.
Ensure that waste foam solution and water used to rinse off chemicals are properly contained for disposal
Ensure that a copy of the MSDS is readily available at the storage site to identify potential harmful mixtures.
Waste disposal area to be properly barricaded to ensure that personnel are not allowed into this area
15
Use of Hand Tools and Portable power electrical tools.
Electrocution/ electrical shock.
Defective Tools and Parts.
Improper Tools Damage
Electrical wire/ Chord.
Improper repairing or servicing tools
Tools Failure.
Fatality. Personal
Injury Fire
H Use of Proper PPE. Tools should be inspected prior to
use. Do not use defective Tools. Only trained and experienced to be
assigned on electrical hand Tools i.e. Grinders, Drill machine etc...
Portable Electrical Tools should have Dead man switch and properly grounded.
Use Industrial type electrical connectors.
Tools should be 110 volt. Power Generator should be properly
grounded. Fire extinguisher in place nearby. Make sure proper guards are in
place for all tools/equipments.
Emergency Procedures to be followed Make sure RPM of Grinding/buffing wheel greater
than the Machine ELCB/GFCI and Double insulated cable to be used All power cables and hand tools must be inspected
daily basis and prior to use
JP /SUPVR./
SO
L YES
16
Working in adjacent plot
Existing or underground or any other facility
Unauthorized entry of personal and equipment.
Unaware of hazard present
Property/asset damage
Personal injury
H No personnel shall enter any
nearby operating facility without communicating with the area supervisor or obtaining senior management permission.
Cutting short cuts through adjacent facility at any one time
All site personnel working in the area shall be fully and constantly familiar with the specific area and the task.
Individual extra awareness on the basics of emergency shall be maintained through TBT.
JP /SUPVR./
SO
L YES
TRA Team Leader Signature (All pages)
Page 15 of 19
TASK RISK ASSESSMENT
Field/Terminal : ASAB TRA Ref No: JI-193/PIL/SC/047 Date : 11-11-2010
#Job Step
Sequence of working activities
HazardThe potential to
cause harm (Health, Injury,
Property damage, environment etc)
CAUSE(Possible
causes that will potentially release a hazard)
Consequences
(The harm which could
possibly occur).
Potential RiskH / M / L(With no controls in place)
Existing Barrier / ControlDescribe all existing barriers /
controls for each hazardRecommended Controls Action By
Residual RiskH / M /
L(with
controls in place
ALARP Demonstrated(Yes / No)
Completion Date
is strictly forbidden. Only designated access ways
shall be used Materials, tools and equipment
intended for work in an area shall be limited to as minimum as possible.
Only the quantity required for the particular work day shall be mobilized in and stored at the worksite
17
Welfare facilities
Lack of Toilet Lack of Rest
shelter
Non availability of toilet /unhygienic
Non availability of rest shelter
Non use of MPPE
inconvenience
Personal illness
Difficulty or discomfort
HObtain ADCO PTW prior to work startConduct TBT to brief all the crews
about hazards, and risk involved in the preparation activity before commencing the work.
Use proper MPPEAll employees should be familiar with
emergency planRest shelter should be providedAssembly point to identified and
installed by the consideration of wind direction
Wind sock to be installed
Toilet facility to be provided and sewage tank to be emptied regularly
Prior to start of work all vehicles and equipment inspected and approved by PIL/ADCO
JP /SUPVR./
SO
L YES
18
General Extreme Temperature/ Humid
H2S
Heavy physical work Dehydration
from heavy sweating
Bad weather condition
Inhalation Toxic Gas
Heat stroke
Heat stress.
Heat exhaustion
Poisonous
Fatality
H Personnel awareness training on
Heat stress. Availability of Cold water and
shaded rest area Use loose cloths. Continuous water and ice
distribution / replenishment in the field.
Drink plenty of cool water to replace the water loss. Drink about 1 cup (150 ml) every 15 minutes
H2S personal monitors and escape hood shall be available at all the employees during the course of work.
Standby vehicle available.
Schedule the heavy work during cooler part of the shift
Follow as per UAE ministerial decree no 587 for 2009. All crew shall be familiar with emergency procedure
JP /SUPVR./
SO
L YES
TRA Team Leader Signature (All pages)
Page 16 of 19
TASK RISK ASSESSMENT
Field/Terminal : ASAB TRA Ref No: JI-193/PIL/SC/047 Date : 11-11-2010
#Job Step
Sequence of working activities
HazardThe potential to
cause harm (Health, Injury,
Property damage, environment etc)
CAUSE(Possible
causes that will potentially release a hazard)
Consequences
(The harm which could
possibly occur).
Potential RiskH / M / L(With no controls in place)
Existing Barrier / ControlDescribe all existing barriers /
controls for each hazardRecommended Controls Action By
Residual RiskH / M /
L(with
controls in place
ALARP Demonstrated(Yes / No)
Completion Date
19
House Keeping and waste Disposal.
Poor housekeeping
Slips & Trips
Improper cleaning
Improper material placement
Improper Disposal.
Personnel Injury
Fire Environm
ental impact.
H Working Area shall be kept in
High standard housekeeping. Refuse shall be kept in
designated bins. Waste Shall be disposed
properly Waste management procedure
shall be followed. Clear the un wanted materials
from the site time to time
Close supervision TBT on waste segregation and minimization. Proper signage of waste bin. ENV TBT to be conducted in weekly basis. All vehicles should carry plastics bags.
JP /SUPVR./
SO
L YES
TRA Team Leader Signature (All pages)
Page 17 of 19
TASK RISK ASSESSMENT
Field/Terminal : ASAB TRA Ref No: JI-193/PIL/SC/047 Date : 11-11-2010
PROBABILITY
SEVERITY PEOPLE ASSETS ENVIRONMENT REPUTATION
Has occurred in world-wide
industry but not in ADNOC
Has occurred in other ADNOC
Group Company
Has occurred in specific ADCNOC Group Company
Happens several times each year
in specific ADNOC Group
Company
Happens several times each year in same location or
operation
1. Catastrophic Multiple Fatality Extensive damage
Massive effect International impact
2. Severe Single Fatality or Permanent Disability
Major damage Major effect National impact HIGH
3. Critical Major Injury or Health Effects
Local damage Localised effect Considerable impact MEDIUM4. Marginal Minor Injury or
health effectsMinor damage Minor effect Minor impact (ALARP)
5. Negligible Single injury or health effects
Slight damage Slight effect Slight impact LOW
PROBABILITY
SEVERITY PEOPLE ASSETS ENVIRONMENT REPUTATION
Has occurred in world-wide industry but not in ADNOC
Has occurred in other ADNOC Group Company
Has occurred in specific ADCNOC Group Company
Happens several times each year in specific ADNOC Group Company
Happens several times each year in same location or operation
6. Catastrophic Multiple Fatality Extensive damage
Massive effect International impact
7. Severe Single Fatality or Permanent Disability
Major damage Major effect National impact HIGH
8. Critical Major Injury or Health Effects
Local damage Localised effect Considerable impact
MEDIUM
9. Marginal Minor Injury or health effects
Minor damage Minor effect Minor impact (ALARP)
10. Negligible Single injury or health effects
Slight damage Slight effect Slight impact LOW
TRA Team Leader Signature (All pages)
Page 18 of 19
TASK RISK ASSESSMENT
Field/Terminal : ASAB TRA Ref No: JI-193/PIL/SC/047 Date : 11-11-2010
HAZARD CHECKLIST
TRA Team Leader Signature (All pages)
Page 19 of 19