2 Fronius International GmbH / first name last name / Everything Under Control Network + RCU 5000i / 04.07.2011

EVERYTHING UNDER CONTROL

NETWORKING + RCU 5000i

3 Fronius International GmbH / first name last name / Everything Under Control Network + RCU 5000i / 04.07.2011

RCU 5000i EVERYTHING UNDER CONTROL

/ Q-Master Function

/ Transponder Key

/ Documentation

4 Fronius International GmbH / first name last name / Everything Under Control Network + RCU 5000i / 04.07.2011

Q-MASTER FUNCTIONS

Application when using robots or for automated work

Alarm RCU 5000i

Device

Net

5 Fronius International GmbH / first name last name / Everything Under Control Network + RCU 5000i / 04.07.2011

WARNING LIMITS

6 Fronius International GmbH / first name last name / Everything Under Control Network + RCU 5000i / 04.07.2011

Q-MASTER EXAMPLE WELDING WITH WRONG PARAMETER

I+meanI-

U+meanU-

Welding result:

PLC

7 Fronius International GmbH / first name last name / Everything Under Control Network + RCU 5000i / 04.07.2011

RCU 5000i EVERYTHING UNDER CONTROL

/ Q-Master Function

/ Transponder Key

/ Documentation

8 Fronius International GmbH / first name last name / Everything Under Control Network + RCU 5000i / 04.07.2011

TRANSPONDER KEY-CARD FUNCTIONING METHOD

Key-Card

9 Fronius International GmbH / first name last name / Everything Under Control Network + RCU 5000i / 04.07.2011

TRANSPONDER KEY-CARD

Key-operated switch functions

/ Different User Levels:

/ Supervisor

/ Electrician

/ Weld Repair

/ Common User

Advantages

/ Protection against loss of data

/ Protection against unauthorised access

/ Parameter change by authorised staff only

10 Fronius International GmbH / first name last name / Everything Under Control Network + RCU 5000i / 04.07.2011

TRANSPONDER KEY-CARD

/ Display of individual screens definable

per profile

/ Unlocking of various functions per profile

/ Several user keys per profile

Key-Card

11 Fronius International GmbH / first name last name / Everything Under Control Network + RCU 5000i / 04.07.2011

RCU 5000i EVERYTHING UNDER CONTROL

/ Q-Master Function

/ Transponder Key

/ Documentation

12 Fronius International GmbH / first name last name / Everything Under Control Network + RCU 5000i / 04.07.2011

DOCUMENTATION VARIATIONS

DOCUMENTATION

Network?

Ethernet/RS 232

Y

N

‘open‘ Product ‘complete‘ Product

Weld Office RCU 5000iWeld Process Data RCU 5000i

Flexible product

The customer can define himself

which parameters should be

documented or monitored.

The client does not come from

Fronius

Finished product

Usable for long-term/short-term

documentation or for

troubleshooting.

Data can be used in Excel

Visualisation of robot signal

Visualisation of temperatures

All the advantages of the RCU

(User administration; plain text...)

CMT possible

Limits can be adjusted/set

Robot switches off!

RCU Receiver included free

(Statistics + Diagram for Diagnosis)

Possible to evaluate documentation

in Excel

Network failure can be further

documented on Smart

Media

Documentation on SM Card

All the advantages of the RCU

(User administration; plain text...)

Limits can be adjusted/set

Robot switches off!

RCU Receiver included free

(Statistics + Diagram for Diagnosis

Possible to evaluate documentation

in Excel

RCU Receiver functions if

connected by way of RS232

interface.

13 Fronius International GmbH / first name last name / Everything Under Control Network + RCU 5000i / 04.07.2011

LOCALNET CONNECTION (RS232)

/ Direct connection to PC up to 16 power sources /

PC

/ Star (for each cable to PC)

/ LocalNet – cable up to 50m (RS232 as short as

possible)

/ Easy configuration

ComputerRS232

LocalNet

RS232

LocalNet

14 Fronius International GmbH / first name last name / Everything Under Control Network + RCU 5000i / 04.07.2011

LOCALNET CONNECTION (ETHERNET)

/ Networking via TCP/IP

up to 16 power sources / PC

/ Use of an existing network configuration

/ Distance only limited by connection speed (Ping <=

10 ms)

Master PC

Ethernet

QS

15 Fronius International GmbH / first name last name / Everything Under Control Network + RCU 5000i / 04.07.2011

DATA DOCUMENTATION IN THE RCU 5000i

16 Fronius International GmbH / first name last name / Everything Under Control Network + RCU 5000i / 04.07.2011

DATA DOCUMENTATION ON THE PC

17 Fronius International GmbH / first name last name / Everything Under Control Network + RCU 5000i / 04.07.2011

DATA DOCUMENTATION ON THE PC

18 Fronius International GmbH / first name last name / Everything Under Control Network + RCU 5000i / 04.07.2011

DATA DOCUMENTATION ON THE PC

19 Fronius International GmbH / first name last name / Everything Under Control Network + RCU 5000i / 04.07.2011

DOCUMENTATION USING OPC

The machine makes the data available by means of the unlocking code.

The customer can decide which data should be documented and visualised by means of

the client he has selected.

Visualisation

and/or

database

Windows PC

OPC

Server

OPC

Client

RS232

or EthernetEthernet

Visualisation

and/or

database

20 Fronius International GmbH / first name last name / Everything Under Control Network + RCU 5000i / 04.07.2011

DOCUMENTATION USING WELD OFFICE

/ Visualisation of U, I, vd actual values / command values

/ Visualisation of robot signals

/ Visualisation of the machine‘s telemetry data

/ Component counter; event memory

/ Documentation of all values in *.csv files

/ Used for fault diagnosis and for documentation.

Pronius Oy

Keisarinviitta 20 B33960 Pirkkala

+358 (0)44 200 9060info@pronius.fiwww.pronius.fi