S08316 5000i/9000i Circuit Diagrams

SERVICE MANUAL

SERVICE MANUAL SECTION

5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

Model: 5500iStart Date: 12/01/2005 End Date: 02/28/2007






S08316

11/03/2006

S08316Copyright©11/03/2006 International Truck and Engine Corporation

5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS

i

Table of Contents

1. INSTRUCTIONS AND CHARTS (CHAPTER 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11.1. CIRCUIT IDENTIFICATION CHART, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11.2. CIRCUIT IDENTIFICATION CHART, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31.4. CIRCUIT DIAGRAM INSTRUCTIONS, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41.5. SCHEMATIC SYMBOLS, P. 5.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51.6. RELAY PINOUT, FUNCTION DATA AND SEALED RELAY, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61.7. LAMP BULB CHART, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82.1. START FEED, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82.2. ACCESSORY, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92.3. BATTERY, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102.4. BATTERY, B2, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112.5. BATTERY, B2 (CONT.), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122.6. 3+1 BATTERY SYSTEM, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132.7. GROUND ADAPTER COMPOSITE, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142.8. GROUND STUD COMPOSITE, P. 8.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152.9. GROUND STUD COMPOSITE, P. 9.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162.10. IGNITION, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172.11. PANEL LIGHTS ADAPTER COMPOSITE, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

3. 12 VOLT CHARGING AND CRANKING SYSTEM (CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .193.1. W/CAT AND CUMMINS ENGINES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .193.2. W/OVERCRANK PROTECTION W/CAT AND CUMMINS ENGINES, P. 2. . . . . . . . . . . . . . . . . . . . . . . . .203.3. W/I6 HEUI ENGINE, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .213.4. W/OVERCRANK PROTECTION W/I6 HEUI, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .223.5. W/CAT AND CUMMINS ENGINES AND W/1GA CHARGING CIRCUIT, P. 5. . . . . . . . . . . . . . . . . . . . . .23

4. ENGINE SYSTEMS (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .244.1. CATERPILLAR C10, C11, C12, C13, C15, AND C16 CRUISE CONTROL, P. 1. . . . . . . . . . . . . . . . . . .244.2. CATERPILLAR C10, C11, C12, C13, C15, AND C16 ENGINE BRAKE, P. 2. . . . . . . . . . . . . . . . . . . . . .254.3. CATERPILLAR C10, C11, C12, C13, C15, AND C16 ENGINE CONTROLS, P. 3. . . . . . . . . . . . . . . . .264.4. CUMMINS ISM, ISX CRUISE CONTROL, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .274.5. CUMMINS ISM, ISX ENGINE BRAKE, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .284.6. CUMMINS ISM , ISX — ENGINE CONTROLS, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .294.7. CUMMINS AHD AND ISM – ENGINE CONTROLS, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .304.8. I6 HEUI — CRUISE CONTROL, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .314.9. I6 HEUI — ENGINE BRAKE, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .324.10. I6 HEUI — ENGINE CONTROLS, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .334.11. I6 HEUI — MODULE POWER AND GROUND SYSTEM, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .344.12. I6 HEUI — ACCELERATOR, BAP, AMBIENT AIR TEMP SENSOR SYSTEM, P. 12. . . . . . . . . . . .354.13. I6 HEUI — SURGE TANK AND EXHAUST BRAKE SOLENOID, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . .36

5. FANS (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .375.1. HORTON AND KYSOR ENGINE FAN WITH CAT C10, C11, C12, C13, C15 AND C16 W/ AND

N/ A/C, W/ AND N/ MANUAL FAN OVERRIDE SWITCH, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

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5.2. HORTON AND KYSOR ENGINE FAN WITH CUMMINS ISM, ISX W/ AND N/ A/C, W/ AND N/MANUAL FAN OVERRIDE SWITCH, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

5.3. HORTON AND KYSOR ENGINE FAN WITH I6 HEUI ENGINES W/SHUTTER, P. 3.. . . . . . . . . . . . .39

6. GAUGES AND SYSTEMS (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .406.1. 4X2 REAR AXLE OIL TEMPERATURE GAUGE, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .406.2. 6X4 AXLE FORWARD-REAR AND REAR-REAR TEMPERATURE GAUGE, P. 2. . . . . . . . . . . . . . . .416.3. ENGINE OIL PRESSURE GAUGE, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .426.4. ENGINE OIL TEMPERATURE GAUGE, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .436.5. ENGINE WATER TEMPERATURE GAUGE, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .446.6. FUEL LEVEL GAUGE, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .456.7. PYROMETER GAUGE, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .466.8. SPEEDOMETER GAUGE — TACHOMETER GAUGE, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .476.9. TRANSMISSION OIL TEMPERATURE GAUGE, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .486.10. VOLTMETER GAUGE, P. 10.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .496.11. ETHER START, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .506.12. MANIFOLD PRESSURE GAUGE, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

7. WARNING LIGHTS (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .527.1. AIR SUSPENSION RELEASE WARNING LIGHT, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .527.2. ENGINE OIL PRESSURE WARNING LIGHT, P. 2.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .537.3. ENGINE WATER TEMPERATURE WARNING LIGHT, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .547.4. LOW AIR PRESSURE WARNING LIGHT, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .557.5. LOW FUEL LEVEL WARNING LIGHT, P. 5.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .567.6. POWER DIVIDER LOCK (PDL) WARNING LIGHT AND BUZZER, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . .577.7. DIFFERENTIAL LOCK WARN LIGHT — 4X2, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .587.8. DIFFERENTIAL LOCK WARN LIGHT — 6X4, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59

8. CAB ACCESSORIES (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .608.1. CIGAR LIGHTER, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .608.2. CLOCK, P. 2.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .618.3. ELECTRIC WINDOW — RIGHT, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .628.4. ELECTRIC WINDOW — RIGHT AND LEFT, P. 4.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .638.5. DEFROSTER FAN(S), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .648.6. ELECTRIC WINDSHIELD WIPERS WITH INTERMITTENT WIPE AND WASH, P. 6. . . . . . . . . . . . .658.7. HORN, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .668.8. MIRROR LIGHTS AND HEATED MIRRORS, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .678.9. RIGHT MOTORIZED MIRROR, P. 9.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .688.10. DUAL AXIS MOTORIZED MIRRORS, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .698.11. POWER SOURCE (CB), P. 11.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .708.12. RADIO-CB ACCOMMODATION PACKAGE, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .718.13. RADIO-CAB, SPEAKERS, P. 13.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .728.14. OWNER/OPERATOR SPARE SWITCH, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .738.15. ELECTRIC LOCK — RIGHT AND LEFT, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .748.16. INTERVISION DISPLAY, P. 16.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .758.17. EATON VORAD — COLLISION AVOIDANCE, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .768.18. EATON VORAD — COLLISION AVOIDANCE, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .778.19. TEMPERATURE/COMPASS DISPLAY, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .788.20. ROAD RELAY IV, P. 20.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .798.21. HEATED SEAT — DRIVER, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .808.22. HEATED SEAT — PASSENGER, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81

9. CHASSIS ACCESSORIES (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82

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9.1. AIR DRYER, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .829.2. ABS/ATC (BENDIX), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .839.3. ABS/ATC (BENDIX) (CONT.), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .849.4. ABS/ATC (BENDIX) (CONT.), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .859.5. ABS/ATC (WABCO), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .869.6. ABS/ATC (WABCO) (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .879.7. ABS/ATC (WABCO) (CONT.), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .889.8. TRAILER CONNECTION — BACK OF SLEEPER MOUNTED W/TRACTOR ABS, P. 8. . . . . . . . .899.9. TRAILER CONNECTION W/FOUR WHEEL TRAILER — FRAME MOUNTED, P. 9. . . . . . . . . . . . . .909.10. TWO SPEED AXLE WIRING, P. 10.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .919.11. TRUCK BODY CONNECTION, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .929.12. TRAILER CONNECTION N/SLEEPER — BACK OF CAB MOUNTED, P. 12. . . . . . . . . . . . . . . . . . . .939.13. TRAILER CONNECTION W/FOUR WHEEL TRAILER — FRAME MOUNTED W/5000, P.

13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .949.14. MERITOR G SERIES TRANSMISSION, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .959.15. EATON AUTOSHIFT TRANSMISSION — CAB WIRING, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .969.16. EATON AUTOSHIFT TRANSMISSION — TRANSMISSION WIRING, P. 16. . . . . . . . . . . . . . . . . . . . .979.17. EATON LIGHTNING TRANSMISSION — TRANSMISSION WIRING, P. 17. . . . . . . . . . . . . . . . . . . . . .989.18. EATON ULTRASHIFT/DM2 — TRANSMISSION WIRING, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .999.19. EATON ULTRASHIFT/DM2 — TRANSMISSION WIRING (CONT.), P. 19. . . . . . . . . . . . . . . . . . . . . . .1009.20. EATON ULTRASHIFT/DM2 AND COBRA SHIFTER, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1019.21. ABS6/ATC BENDIX AIR, P. 21.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1029.22. ABS6/ATC BENDIX AIR, P. 22.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1039.23. ABS6/ATC BENDIX AIR, P. 23.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1049.24. ABS6 ADVANCE ECU, W/BENDIX RSP, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1059.25. EATON AUTOSHIFT 3, P. 25.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1069.26. EATON AUTOSHIFT 3, P. 26.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1079.27. EATON AUTOSHIFT 3 W/PUSH BUTTON SHIFTER, P. 27.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1089.28. EATON AUTOSHIFT 3 W/COBRA SHIFTER, P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109

10. SLEEPER LIGHTING AND ACCESSORIES (CHAPTER 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11010.1. AUXILIARY CIRCULATION FAN (LOW ROOF), P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11010.2. AUXILIARY CIRCULATION FAN (HIGH ROOF), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11110.3. AUXILIARY CIRCULATION FAN (SKYRISE), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11210.4. BUNK FLUORESCENT AND READING LIGHTS, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11310.5. BUNK SPEAKERS, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11410.6. LUGGAGE COMPARTMENT LIGHTS, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11510.7. POWER SOURCE, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11610.8. REFRIGERATOR WIRING, P. 8.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11710.9. TV/VCR WIRING, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11810.10. OVERHEAD CABINETS, ACCENT LIGHTS, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11910.11. OPTIONAL SLEEPER MOUNTED RADIO CONTROLS, P. 11.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12010.12. SHORE POWER WIRING (08WET) NOT WITH INVERTER, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .12110.13. SHORE POWER WIRING (08WET) WITH INVERTER (08WES), P. 13. . . . . . . . . . . . . . . . . . . . . . . .122

11. LIGHT SYSTEMS (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12311.1. BACK-UP LIGHTS, P. 1.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12311.2. CAB AND TRAILER LIGHTS SWITCH AND RELAYS WIRING, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . .12411.3. CAB CLEARANCE AND IDENTIFICATION LIGHTS, P. 3.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12511.4. WORK LIGHT N/SLEEPER, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12611.5. CAB DOME, READING AND COURTESY LIGHTS N/SKYRISE, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . .12711.6. CAB DOME, READING AND COURTESY LIGHTS W/SKYRISE, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . .12811.7. DAYTIME RUNNING LIGHTS (DRL) — USA, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129

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11.8. FOGLIGHTS — CAB/FRONT END EFFECTS, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13011.9. HEADLIGHT SWITCH AND DIMMER SWITCH WIRING, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13111.10. HEADLIGHTS, P. 10.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13211.11. PANEL LIGHTS, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13311.12. PARK/TURN/SIDE MARKER LIGHTS — WITH DRL, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13411.13. SPOTLIGHT, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13511.14. STOP, TAIL, TURN AND HAZARD SIGNAL LIGHTS WITH FLASHER, P. 14. . . . . . . . . . . . . . . .13611.15. WORK LIGHT W/SLEEPER, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137

12. HEATER AND AIR CONDITIONER (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13812.1. AIR CONDITIONER — CAB, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13812.2. HEATER — CAB, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13912.3. HEATER — BUNK AUXILIARY BLOWER, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14012.4. HEATER — BUNK W/STANDARD TEMPERATURE CONTROL, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . .14112.5. HEATER — BUNK W/THERMOSTAT TEMPERATURE CONTROL, P. 5. . . . . . . . . . . . . . . . . . . . . . .14212.6. LOWERED HEATER BOX, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14312.7. AUX HEATER, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14412.8. APU SYSTEM: DISTRIBUTION BOX, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14512.9. APU SYSTEM: DISTRIBUTION BOX, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14612.10. APU SYSTEM, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147

13. CONNECTOR COMPOSITES (CHAPTER 13). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14813.1. LEFT GAUGE CLUSTER (CONNECTOR 423), P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14813.2. LEFT GAUGE CLUSTER (CONNECTOR 424), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14913.3. LEFT GAUGE CLUSTER — GAUGE INFORMATION, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15013.4. LEFT GAUGE CLUSTER — TERMINAL INFORMATION, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15113.5. LEFT GAUGE CLUSTER — TERMINAL INFORMATION, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15213.6. RIGHT GAUGE CLUSTER (CONNECTOR 420), P. 6.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15313.7. RIGHT GAUGE CLUSTER — GAUGE INFORMATION, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15413.8. RIGHT GAUGE CLUSTER — TERMINAL INFORMATION, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15513.9. SPEEDOMETER/TACHOMETER MODULE — TERMINAL INFORMATION, P. 9. . . . . . . . . . . . .15613.10. SPEEDOMETER/TACHOMETER MODULE — TERMINAL INFORMATION, P. 10.. . . . . . . . . .15713.11. CONNECTOR COMPOSITES (1), (2), (3), P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15813.12. CONNECTOR COMPOSITES (4), (9), (11), (15), (20), (27), P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15913.13. CONNECTOR COMPOSITES (40), (41), (42), (43), (48), (65), P. 13.. . . . . . . . . . . . . . . . . . . . . . . . . . .16013.14. CONNECTOR COMPOSITES (66), (71), (72), (76), (77), (94), P. 14.. . . . . . . . . . . . . . . . . . . . . . . . . . .16113.15. CONNECTOR COMPOSITES (100), (100A), (105), (111), (112), (113), (115), P. 15. . . . . . . . . .16213.16. CONNECTOR COMPOSITES (116), (117), (118), (127A), (128), P. 16. . . . . . . . . . . . . . . . . . . . . . . . .16313.17. CONNECTOR COMPOSITES (137), (141), (142), (143), (144), (145), (146), (147), (148), P.

17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16413.18. CONNECTOR COMPOSITES (149), (150), (151), (152), (161), (162), P. 18. . . . . . . . . . . . . . . . . . .16513.19. CONNECTOR COMPOSITES (165), (166), (167), (170), (171), (180), P. 19. . . . . . . . . . . . . . . . . . .16613.20. CONNECTOR COMPOSITE (190), P. 20.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16713.21. CONNECTOR COMPOSITES (196), (199), (200), (201), (209), (211), (214), (216), P. 21. . . .16813.22. CONNECTOR COMPOSITES (217), (218), (220), (221), P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16913.23. CONNECTOR COMPOSITES (227), (228), (229), P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17013.24. CONNECTOR COMPOSITES (230), (231), (236), (241), P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17113.25. CONNECTOR COMPOSITES (243), (244), (249), (250), (251), P. 25. . . . . . . . . . . . . . . . . . . . . . . . . .17213.26. CONNECTOR COMPOSITES (252), (260), (267), P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17313.27. CONNECTOR COMPOSITES (268), (273), (275), (278), (282), (289), P. 27. . . . . . . . . . . . . . . . . . .17413.28. CONNECTOR COMPOSITES (290), (291), (292), (293), (294), (296), P. 28. . . . . . . . . . . . . . . . . . .17513.29. CONNECTOR COMPOSITES (298), (299), (311), (312), (313), (315, 316), P. 29. . . . . . . . . . . . .17613.30. CONNECTOR COMPOSITES (316), (318), (320), (321), (322), (323), P. 30. . . . . . . . . . . . . . . . . . .177

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13.31. CONNECTOR COMPOSITES (325), (345), (350), (351), (352), (353), (354), P. 31. . . . . . . . . . .17813.32. CONNECTOR COMPOSITES (355), (360), (363), (379), (393), (396), P. 32. . . . . . . . . . . . . . . . . . .17913.33. CONNECTOR COMPOSITES (400), (402), (403), (404), (406), (409), P. 33. . . . . . . . . . . . . . . . . . .18013.34. CONNECTOR COMPOSITES (417), (420), (421), P. 34.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18113.35. CONNECTOR COMPOSITES (422), (423), (424), (425), (426), P. 35. . . . . . . . . . . . . . . . . . . . . . . . . .18213.36. CONNECTOR COMPOSITES (427), (428), (429), (430), P. 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18313.37. CONNECTOR COMPOSITES (433), (434), (435), P. 37.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18413.38. CONNECTOR COMPOSITES (436), (437), (440), (441), (442), P. 38. . . . . . . . . . . . . . . . . . . . . . . . . .18513.39. CONNECTOR COMPOSITES (453), (454), P. 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18613.40. CONNECTOR COMPOSITES (455), (456), (460), (462), P. 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18713.41. CONNECTOR COMPOSITES (462), (463), P. 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18813.42. CONNECTOR COMPOSITES (463), P. 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18913.43. CONNECTOR COMPOSITES (464), P. 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19013.44. CONNECTOR COMPOSITES (464), (465), (466), (468), (470), (1000), P. 44. . . . . . . . . . . . . . . . .19113.45. CONNECTOR COMPOSITES (474), (480), (481), (482), (483), (489), P. 45. . . . . . . . . . . . . . . . . . .19213.46. CONNECTOR COMPOSITES (491), (492), (494), (495), (497), (498), (499), (501), P. 46. . .19313.47. CONNECTOR COMPOSITES (502), (503), (504), (506), P. 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19413.48. CONNECTOR COMPOSITES (509), (511), (512), (513), (514), (515), P. 48. . . . . . . . . . . . . . . . . . .19513.49. CONNECTOR COMPOSITES (517), (520), (521), (522), (523), (524), (525), (526), P. 49. . .19613.50. CONNECTOR COMPOSITES (528), (529), (530), (531), (550), (560), (562), (574), P. 50. . .19713.51. CONNECTOR COMPOSITES (575), (576), (577), (578), (579), (582), P. 51. . . . . . . . . . . . . . . . . . .19813.52. CONNECTOR COMPOSITES (584), (585), (587), P. 52.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19913.53. CONNECTOR COMPOSITES (592), (592F), (593), (594), (600), P. 53. . . . . . . . . . . . . . . . . . . . . . . . .20013.54. CONNECTOR COMPOSITES (603), (604), (605), (606), (607), (610), (611), P. 54. . . . . . . . . . .20113.55. CONNECTOR COMPOSITES (612), (613), (640), (642), (643), (659), P. 55. . . . . . . . . . . . . . . . . . .20213.56. CONNECTOR COMPOSITES (662), (675), (676), (690), P. 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20313.57. CONNECTOR COMPOSITES (720), (753), (755), (766), (767), (768), P. 57. . . . . . . . . . . . . . . . . . .20413.58. CONNECTOR COMPOSITES (769), (770), (771), (774), (775), (776), (777), (778), (789), P.

58.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20513.59. CONNECTOR COMPOSITES (791), (823), (851), (854), (884), (885), (887), P. 59. . . . . . . . . . .20613.60. CONNECTOR COMPOSITES (904), (905), (906), P. 60.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20713.61. CONNECTOR COMPOSITES (907), (909), (912), (913), (914), (915), (916), (918), P. 61. . .20813.62. CONNECTOR COMPOSITES (922), (923), (925), P. 62.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20913.63. CONNECTOR COMPOSITES (926), (930), (935), (936), (937), P. 63. . . . . . . . . . . . . . . . . . . . . . . . . .21013.64. CONNECTOR COMPOSITES (938), (939), (940), (941), (942), P. 64. . . . . . . . . . . . . . . . . . . . . . . . . .21113.65. CONNECTOR COMPOSITES (955), (956), (962), (963), (992), (993), (994), P. 65. . . . . . . . . . .21213.66. CONNECTOR COMPOSITES (995–999), (1000), (1033), (1034), P. 66. . . . . . . . . . . . . . . . . . . . . . . .21313.67. CONNECTOR COMPOSITES (1039), (1040), (1041), (1042), (1043), (1044), P. 67. . . . . . . . . .21413.68. CONNECTOR COMPOSITES (1045), (1046), (1047), (1048), P. 68. . . . . . . . . . . . . . . . . . . . . . . . . . . .21513.69. CONNECTOR COMPOSITES (1049), (1050), (1051), P. 69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21613.70. CONNECTOR COMPOSITES (1053), (1054), (1056), (1057), P. 70. . . . . . . . . . . . . . . . . . . . . . . . . . . .21713.71. CONNECTOR COMPOSITES (1058), (1059), (1060), (1084), (1085), (1086), (1088), (1090F),

P. 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21813.72. CONNECTOR COMPOSITES (1090M), (1091), (1093), (1094), (1095), P. 72. . . . . . . . . . . . . . . . .21913.73. CONNECTOR COMPOSITES (1097), (1098), (1099), (1108), P. 73. . . . . . . . . . . . . . . . . . . . . . . . . . . .22013.74. CONNECTOR COMPOSITES (1110), (1112), (1113), (1125), (1126), P. 74. . . . . . . . . . . . . . . . . . . .22113.75. CONNECTOR COMPOSITES (1127), (1128), (1130), (1135), P. 75. . . . . . . . . . . . . . . . . . . . . . . . . . . . .22213.76. CONNECTOR COMPOSITES (1137), (1138), (1139), (1140), (1141), P. 76. . . . . . . . . . . . . . . . . . . .22313.77. CONNECTOR COMPOSITES (1155), (1156), (1157), (1158), (1159), (1170), P. 77. . . . . . . . . . .22413.78. CONNECTOR COMPOSITES (1171), (1188), (1189), AND JUNCTION POINTS J7 AND J4, P.

78.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22513.79. CONNECTOR COMPOSITES (1190), (1193), (1194), (1195), (1223), (1224), (1225), P.

79.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .226

S08316

vi 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS

13.80. CONNECTOR COMPOSITES (1227), (1229), (1239A, B, C), (1239), (1240), P. 80. . . . . . . . . .22713.81. CONNECTOR COMPOSITES (1241), (1243), (1244), (1258), (1260), (1261), P. 81. . . . . . . . . .22813.82. CONNECTOR COMPOSITES (1262), (1263), (1264), (1265), (1279), P. 82. . . . . . . . . . . . . . . . . . .22913.83. LEFT BLANK INTENTIONALLY, P. 83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23013.84. CONNECTOR COMPOSITE (1285), P. 84.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23113.85. CONNECTOR COMPOSITES (1286), (1287), (1288), (1289), (1290), P. 85. . . . . . . . . . . . . . . . . . .23213.86. CONNECTOR COMPOSITES (1304), (1305), (1306), (1307), (1308), (1309M), P. 86. . . . . . . .23313.87. CONNECTOR COMPOSITES (1310), (1311), (1312), (1313), (1315), (1316OL), (1316PL), P.

87. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23413.88. CONNECTOR COMPOSITES (1321), (1322), (1323), (1324), (1327), (1328), P. 88. . . . . . . . . .23513.89. CONNECTOR COMPOSITES (1331), (1332), P. 89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23613.90. CONNECTOR COMPOSITES (1348), (1349), P. 90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23713.91. CONNECTOR COMPOSITES (1360), (1361), (5710L), P. 91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .238

14. POWER DISTRIBUTION LAYOUT (CHAPTER 14). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23914.1. POWER DISTRIBUTION CENTER, FUSE AND CIRCUIT BREAKER LOCATION, P. 1. . . . . .23914.2. FUSE AND CIRCUIT BREAKER LOCATION (CONT.), P. 2.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24014.3. RELAY LOCATION, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24114.4. PRO SLEEPER FUSE INDEX, P. 4.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .242

S08316


1

1. INSTRUCTIONS AND CHARTS (CHAPTER 1)1.1. CIRCUIT IDENTIFICATION CHART, P. 1

INTERNATIONAL TRUCK AND ENGINE CORPORATION

NAME

DATE

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

RELEASE NO.

ELECTRICAL CIRCUIT DIAGRAM

CHANGE

SHEET

DRAWN

PART NO.

DATE REFERENCEREVCHK

P52600M

NAVISTAR CIRCUIT NUMBER IDENTIFICATION & COLOR

29JUL98 01

INSTRUCTIONS AND CHARTS FOR ALL MODELSRROEPKE

AE08-52011

CHAPTER 1

ADDED DESC AT 38 & 41. A 55093FJKP 4MAR02

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

CIRCUITNUMBER

DESCRIPTION - COLOR

GENERATOR - CHARGE - RED

GROUND - WHITE

BATTERY FEED - RED

STARTER CONTROL - PINK

ENGINE SHUT-OFF - GRAY

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

ETHER START - TAN

ENGINE COOLING - TAN

ENGINE BRAKE GRAY

VOLTMETER - TAN

INSTRUMENT FEED - TAN

ENGINE WATER TEMPERATURE - TAN

ENGINE OIL TEMPERATURE - TAN

TRANSMISSION OIL TEMPERATURE - TAN

AXLE OIL TEMPERATURE - TAN

WATER LEVEL - TAN

ENGINE OIL PRESSURE - TAN

FUEL LEVEL - TAN

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

LOW AIR PRESSURE WARNING - GRAY

POWER DIVIDER LOCK (PDL) - GRAY

SPEEDOMETER - GRAY

TACHOMETER - GRAY

HEADLIGHT - HIGH BEAM - YELLOW

TURN SIGNAL - ORANGE

CLEARANCE AND IDENTIFICATION LIGHTS - BROWN58

59

60

61

62

63

64

65

66

67

68

69

70

71

72

PANEL LIGHTS - DARK BLUE

COURTESY AND DOME LIGHTS - DARK BLUE

AUXILIARY LIGHTS - YELLOW

5TH WHEEL/WORK LIGHT - ORANGE

DAYTIME RUNNING LIGHTS - YELLOW

TAIL LIGHTS - BROWN

STOP LIGHTS - ORANGE

BACK-UP LIGHTS - ORANGE

CIRCUITNUMBER

DESCRIPTION - COLOR

IGNITION FEED - PINK

KEY SWITCH FEED - RED

AIR DRYER - GRAY

LIGHT SWITCH FEED - YELLOW

DIMMER SWITCH - YELLOW

HEADLIGHT - LOW BEAM - YELLOW

TURN SIGNAL LIGHTS - LEFT - ORANGE

TURN SIGNAL LIGHTS - RIGHT - ORANGE

TRAILER AUXILIARY - ORANGE

PYROMETER - TAN

DIFFERENTIAL LOCK - GRAY

PARKING/MARKER LIGHTS - BROWN

HAZZARD LIGHTS - ORANGE

ALTERNATOR - RESISTANCE - RED

ACCESSORY FEED - LIGHT BLUE

FRONT AXLE - GRAY

FUEL PUMP - TANGENERATOR - FIELD - LIGHT BLUE

GLOW PLUG/PRE-HEATER - PINK

AMMETER - TAN

ENGINE OIL LEVEL - TAN

PARK BRAKE WARNING - GRAY

ANTI-THEFT WARNING - LIGHT GREEN

POWER TAKE-OFF WARNING - GRAY

AIR SUSPENSION - GRAY

LICENSE PLATE LIGHT - BROWN

OUTSIDE AIR TEMP/COMPASS - TAN

HEATED SEAT - LIGHT GREEN

Figure 1 Circuit Identification Chart, page 1

S08316

2 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 andAfter — ELECTRICAL CIRCUIT DIAGRAMS

1.2. CIRCUIT IDENTIFICATION CHART, P. 2


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


P52600M 29JUL98 02

INSTRUCTIONS AND CHARTS FOR ALL MODELSRROEPKEGSC2 ADDED CIR 73 DESC

AE08-52011

CHAPTER 1

A P53583SJPM 10DEC01

ADDED SEAT BELTS. B 55093FJKP 4MAR02

73

74

75

76

77

78

79

80

81

82

83

84

85

86

CIRCUITNUMBER

DESCRIPTION - COLOR

HEATER BLOWER MOTOR - LIGHT GREEN

87

88

89

90

91

92

93

94

95

96

97

98

99

CIRCUITNUMBER

DESCRIPTION - COLOR

AIR CONDITIONER - LIGHT GREEN

MIRRORS - HEATED * MOTORIZED - LIGHT GREEN

POWER WINDOW - LIGHT GREEN

CIGAR LIGHTER - LIGHT GREEN

HORN - ELECTRIC - GRAY

RADIO - ENTERTAINMENT - LIGHT GREEN

WINDSHIELD WASHER - GRAY

CLOCK/HOURMETER - LIGHT GREEN

DATA LINK AND DIAGNOSTICS - BLACK

AXLE SHIFT CONTROL - TAN

THROTTLE POSITION SENSOR - VIOLET

CRUISE CONTROL AND ELECTRONIC ENGINE - VIOLET

AUXILIARY FAN - LIGHT GREEN

POWER DOOR LOCKS - LIGHT GREEN

WINDSHIELD WIPERS - GRAY

TRANSMISSION (ELECTRONIC) - TAN

ANTILOCK BRAKES - GRAY

EXHAUST EMISSION - TAN

SNOW PLOW LIGHTS - YELLOW

* NOTE:

NOT ALL CIRCUITS MAY BE USED.

COLORS ABOVE ARE NEW STD COLORS FOR MAJOR HARNESSES.

INTERCOMMUNICATIONS - VIOLET

HYDRAULIC BRAKE PUMP - GRAY

COLLISION AVOIDANCE SYSTEM - LIGHT BLUE

NAVISTAR CIRCUIT NUMBER IDENTIFICATION & COLOR

SEAT BELTS - LIGHT GREEN

Figure 2 Circuit Identification Chart, page 2

S08316


3

1.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3

Figure 3 Circuit Diagram Instructions, page 3

S08316


1.4. CIRCUIT DIAGRAM INSTRUCTIONS, P. 4

Figure 4 Circuit Diagram Instructions, page 4

S08316


5

1.5. SCHEMATIC SYMBOLS, P. 5

Figure 5 Schematic Symbols

S08316


1.6. RELAY PINOUT, FUNCTION DATA AND SEALED RELAY, P. 6

Figure 6 Relay Pinout, Function Data and Sealed Relay

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7

1.7. LAMP BULB CHART, P. 7


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


RROEPKE

LAMP BULB CHART

29JUL98 07

INSTRUCTIONS AND CHARTS FOR ALL MODELS

P52600M AE08-52011

CHAPTER 1

A 55093FADDED & EDITED SLPR ITEMS JKP 4MAR02

BULB APPLICATION WATTS OR CANDLEPOWER TRADE NUMBER

2 CANDLEPOWER.......................... 57AIR RESTRICTION GAUGE..............................

BACK-UP LIGHTS.....................................

CIGAR LIGHTER......................................

CLOCK - ANALOG.....................................

COURTESY LIGHT.....................................

DOME LIGHT.........................................

FOG LIGHT..........................................

HEADLIGHTS

HIGH/LOW BEAMS..............................

HIGH BEAM INDICATOR...............................

INSTRUMENT CLUSTER

ILLUMINATION LIGHT.............................

WARNING LIGHT.................................

READING LIGHT......................................

SIDE TURN SIGNAL - 9200/9400/9900..................

32 CANDLEPOWER.........................

1 CANDLEPOWER..........................

2 WATTS............................

21 CANDLEPOWER.........................

21 CANDLEPOWER.........................

100 WATTS..............................

32/3 CANDLEPOWER.......................

65/35 WATTS............................

3 CANDLEPOWER..........................

0.5 CANDLEPOWER........................

1 CANDLEPOWER..........................

0.5 CANDLEPOWER........................

15 CANDLEPOWER.........................

1156

1455

VDO-600 802

1142

1142

4921-1

3157

6053

168

37

161

37

1003

3157

SLEEPER

DOME LIGHT......................................... 15 WATTS............................... F15T8-CW

FRONT TURN SIGNAL

9200/9400/9900 INCANDESCENT

SPEEDOMETER....................................... 161

9200/9400/9900.....................................

HEATER AND AIR CONDITIONER CONTROLS................

SPOTLIGHT..........................................

STOP-TAIL-TURN SIGNAL..............................

1 CANDLEPOWER..........................

30 WATTS...............................

32/3 CANDLEPOWER.......................

4405

1157

LUGGAGE COMPARTMENT LIGHT..........................

READING LIGHT......................................

12 CANDLEPOWER.........................

12 CANDLEPOWER.........................

211-2

912

EXTERIOR MIRROR LIGHT.............................. 2 CANDLEPOWER.......................... 1895

HIGH/LOW BEAM............................... 65/35 WATTS............................ H5054

HALOGEN (OPTIONAL)

CLEARANCE/IDENTIFICATION LIGHTS - SMALL............

CLEARANCE/IDENTIFICATION LIGHTS - LARGE............

2 CANDLEPOWER..........................

4 CANDLEPOWER..........................

194

904

TACHOMETER......................................... 1 CANDLEPOWER.......................... 161

TURN SIGNAL INDICATOR............................. 0.5 CANDLEPOWER........................ 37

WORK LIGHT......................................... 35 WATTS............................... 4411

32/3 CANDLEPOWER.......................

OVERHEAD CABINET LIGHT.............................

TV/VCR & MICROWAVE CABINET LIGHT...................

12 CANDLEPOWER.........................

12 CANDLEPOWER......................... 211-2

211-2

Figure 7 Lamp Bulb Chart

S08316


2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2)2.1. START FEED, P. 1

Figure 8 Start Feed

S08316


9

2.2. ACCESSORY, P. 2

Figure 9 Accessory

S08316


2.3. BATTERY, P. 3

Figure 10 Battery, B1

S08316


11

2.4. BATTERY, B2, P. 4


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


12V POWER DISTRIBUTION - BATTERY

12FEB99 AE08-52502 04

5000/9100/9200/9400/9900U00EDL2

P50317A

CHAPTER 2

P52739ESEB//ADDED 14BW A

RMVD 14N, ADDED 14AX. 55093FBJKP 4MAR02

14BW6RD

14X10RD

7510LT GN

F1-A 30A

77T14LT GN

F1-B 10ATO A/C CONTROL RELAY

14Z10RD

14H6RD

14B10RD

6810BN

5018YL

14D10RD

50A18YL

5114YL

F3-C 30A

F3-D 10A

F8-A 10A

F8-B 25A

TO CAB & TRAILER TAIL RELAY

TO HEADLIGHT SWITCH

TO HEADLIGHT SWITCH

58D12BN

14E10RD

F3-A 20ATO TRAILER MARKER RELAY

7012OR

F3-B 20A

TO HEADLIGHT RELAY

TO STOP LIGHT SWITCH

(CH 12,PG 2)

(CH 12,PG 1)

(CH 11,PG 2)

(CH 11,PG 2)

(CH 11,PG 9)

(CH 11,PG 9)

(CH 11,PG 9)

(CH 11,PG 14)

14M10RD XXX

XXX

14T10RD

65A14OR

6318DK BL

F6-A 20A

F6-B 10A

F2-A 15A

F2-B 10A

14AX18RD

B2BATTERYADAPTER

(498)

TO OWNER/OPERATOR OPTION

TO OWNER/OPERATOR OPTION

TO WORK LIGHT

TO REFRIGERATOR FUSE

TO DOME & COURTESY LIGHTS

14A

H10R

D

8414LT GN TO CAB CIGAR LIGHTER

EXTRA FUSES PROVIDEDFOR OWNER/OPERATORCONNECTION

**

**

**

(CH 11,PG 15)

(CH 8,PG 1)

(CH 11,PG 5)

(CH 10,PG 8)

86K14LT GN

(CH 8,PG 11)

14AA14RD TO POWER SOURCE

F5-D 20A

63P16DK BL

14Y14RD

F1-D 15ATO SPOTLIGHT & READINGLIGHTS (CH 11,PG 5,13)

B2BATTERY

STUD

14AR10RD

F10-A 30A *14AS10RD TO OWNER/OPERATOR SPARE

SWITCH W/FUSE (CH 8,PG 14)

FUSE LOCATIONS VARY -CHECK INSIDE POWERDISTRIBUTION CENTERFOR ACTUAL LOCATION.

*

(CH 12,PG 2)TO HEATER CONTROL RELAY75A

14LT GN

F1-C20A

BA

BA

TO HIGH SPEED RELAY

TYPE 1 ONLY

TYPE 1 ONLY

97DL14VT (CH 4,PG 3,6,10,14)

TO DATA LINK

14W6RD

Figure 11 Battery, B2

S08316


2.5. BATTERY, B2 (CONT.), P. 5


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


12FEB99

12V POWER DISTRIBUTION - BATTERY

AE08-52502 05

5000/9100/9200/9400/9900U00EDL2

P50317A

CHAPTER 2

55093FAADDED O/H CABINET LTS TO

F10-D & AUX CIR FAN PG WAS 1, F8-D WAS CH 10, PG 3,5.

JKP 4MAR02


*

TO SLEEPER POWER SOURCE

F10-C 20A14AW10RD

14AK6RD

*14AY12RD

(CH 10,PG 7)

TO AUX BUNK BLOWER RELAY

F10-B 15A*(CH 12,PG 3)

F10-A 30A14AU10RD

75AW10LT GN TO SLEEPER BLOWER RELAYS

(CH 12,PG 3)

*

F8-D 20A14AP14RD

63AA14DK BL TO SLEEPER LIGHTS/LUGGAGE

COMPARTMENT LIGHTS(CH 10,PG 4,6)

B2BATTERY

STUD

14AV10RD

14AX10RD TO AUX CIRCULATION FAN

*(CH 10,PG 1-3)

F10-D 30A

75AX14LT GN

TO TV/VCR WIRING(CH 10,PG 9)

TO OVERHEAD CABINET LIGHTS(CH 10,PG 10)

Figure 12 Battery, B2 (cont.)

S08316


13

2.6. 3+1 BATTERY SYSTEM, P. 6

Figure 13 3+1 Battery System

S08316


2.7. GROUND ADAPTER COMPOSITE, P. 7


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


U00EDL2

12V POWER DISTRIBUTION - GROUND ADAPTER COMPOSITE

07AE08-52502P50317A

CHAPTER 2

12FEB99

5000/9100/9200/9400/9900REVISED 11-GBC &

11-GBD. ADDED 38-G & 38-GB.

A 55093FJKP 4MAR02

*NOTE - A GROUND ADAPTER AS REFERRED TO IN THIS MANUAL IS AN INTERNALLY BUSSED CONNECTOR USED TO CONNECT & DISTRIBUTE GROUND CIRCUITS TO VARIOUS POINTS IN THE VEHICLE.

11-GA12WH

11-GC10WH

11-GX18WH

RIGHT MOTORIZED MIRROR

GROUNDADAPTER

(453)

GROUNDADAPTER

(456)

11-GE12WH

11-GAW14WH

13-GAD18WH

94-G16WH

11-GAC14WH

AIR DRYER RELAY

ABS RELAYS

FOG LIGHT RELAY & SWITCH

GROUNDADAPTER

(455)

11-GY10WH

11-GBC12WH

11-GAV18WH

AUXILIARY BUNK BLOWER RELAY& SLEEPER OPTIONS

CLOCK

GROUNDADAPTER

(454)

11-GB8WH

11-GD8WH

11-GI10WH

11-G8WH

GNDSTUD

25-G18WH PYROMETER CONTROL MODULE

(CH 8,PG 9)

(CH 9,PG 1)

(CH 9,PG 2,5)

(CH 11,PG 8)

(CH 12,PG 3 ; CH 10,PG 6-10)

(CH 8,PG 2 CH 11,PG 11)

(CH 6,PG 7)

(LEFTDASH

PANEL)

(RIGHTDASH

PANEL)

11-G

A6W

H

TO ENGGND

(CH 3,PG 1-4)

GNDSTUD

RIGHT WINDOW SWITCH & RELAY(CH 8,PG 3)

G1

G4

G3

G2

11-GAD18WH

SLEEPER OPTIONS(CH 10,PG 1-4)

11-GBD12WH

ABS TRAILER RELAY13-GCP

14WH

11-GAE18WH

(CH 8,PG 8)RIGHT POWER MIRROR

(CH 9,PG 8)11-GZ18WH LEFT POWER MIRROR

(CH 8,PG 8)

11-GT18WH

62-GL18WH

62-GN18WH

62-GK18WH

62-GJ18WH

11-GR14WH

62-GQ18WH

62-GR18WH

DATA LINK 6-WAY(CH 4,PG 3,6,10,14)

CRUISE ON/OFF SWITCH(CH 4,PG 1,4,8)

CRUISE SET/RESUME SWITCH(CH 4,PG 1,4,8)

ENG BRAKE ON/OFF(CH 4,PG 2,5,9)

ENG BRAKE SELECT

INC/DEC IDLE DIAG(CH 4,PG 10,14)

DIAG ON/OFF(CH 4,PG 14)

(CH 4,PG 2,5,9)CUMMINS & DET.

CUMMINS ONLY

DEIS. ONLY

38-G18WH DRIVER HEATED SEAT

(CH 8,PG 21)38-GB18WH PASSENGER HEATED SEAT

(CH 8,PG 22)

Figure 14 Ground Adapter Composite

S08316


15

2.8. GROUND STUD COMPOSITE, P. 8

Figure 15 Ground Stud Composite

S08316


2.9. GROUND STUD COMPOSITE, P. 9

Figure 16 Ground Stud Composite

S08316


17

2.10. IGNITION, P. 10

Figure 17 Ignition

S08316


2.11. PANEL LIGHTS ADAPTER COMPOSITE, P. 11


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


CHAPTER 2

12FEB99

12V POWER DISTRIBUTION - PANEL LIGHTS ADAPTER

COMPOSITE

P50317A

U00EDL2 5000/9100/9200/9400/9900

AE08-52502 11A 55093FADDED CIR 62X & 86-GKJKP 4MAR02

11-GF10WH

GNDSTUD

62-GC18WH

62-GB18WH

62-GD18WH

L4PANEL

LTS GNDADAPTER

(506)

LEFT SIDE CLUSTER

RIGHT SIDE CLUSTER

SPEEDO/TACH MODULE

(CH 11,PG 11)

(CH 11,PG 11)

(CH 11,PG 11)

PANELLIGHT

SWITCH(425)

AC

B

D

F

L1PANEL

LTS FEEDADAPTER

(503)

(LEFTDASH

PANEL)

11-GD8WH

62-GAS18WH

62-GAR16WH

HEADLIGHT SWITCH

TRAILER LIGHTS SWITCH(CH 11,PG 9)

(CH 11,PG 2)

11-GK16WH

11-GT18WH CRUISE/DIAGNOSTIC/ENG

BRAKE SWITCHES

62-GAY18WH ETHER START SWITCH

(CH 6,PG 11)

11-G

P12W

H

62-G

W18W

H

11-G

S16W

H

(CH 11,PG 11)

62B18DK BL

SPEEDO/TACH MODULE62C

18DK BL LEFT SIDE CLUSTER

WIPER SWITCH(CH 8,PG 6)

(CH 11,PG 11)

62D18DK BL

62AG16DK BL

RIGHT SIDE CLUSTER(CH 11,PG 11)

62T16DK BL CIGAR LIGHTER LIGHT

(CH 11,PG 11)

62

W16

DK

BL

62W

16D

K B

L

62A

16D

K B

L62

A1

6D

K B

L

62

16D

K B

L

(CH 11,PG 11)

HEADLIGHT SWITCH62AP

16DK BL DOME LIGHT SWITCH

TRAILER LIGHTS SWITCH(CH 11,PG 2)

(CH 11,PG 9)

62AS16DK BL

62AR16DK BL

HEATER CONTROL PANEL LIGHT(CH 11,PG 11)

62P16DK BL

62S

16D

K B

L

62AQ16DK BL CLOCK

(CH 8,PG 3)

62AL16DK BL

(CH 11,PG 11)

(CH 11,PG 8)

RIGHT WINDOW SWITCH

FOG LIGHT SWITCH62AN16DK BL

62M

16

DK

BL

(CH 4,PG 1,2,4-6,8-10,12-14)

62AV16DK BL

ETHER START SWITCH(CH 8,PG 9)

62AY16DK BL

62AW16DK BL

CRUISE/DIAGNOSTIC/ENGBRAKE SWITCHES

RT MOTO MIRRORS SW

L2PANEL

LTS FEEDADAPTER

(504)

62A

E16D

K B

L

62AB16DK BL GAUGE PANEL LIGHT

(CH 11,PG 11)

62-GAB18WH GAUGE PANEL LIGHT

(CH 11,PG 11)

62-GH18WH SPARE SWITCH N/FUSE

(CH 8,PG 14)

11-GAL18WH SPARE SWITCH W/FUSE

(CH 8,PG 14)

62H16DK BL SPARE SWITCH N/FUSE

(CH 8,PG 14)

62U16DK BL SPARE SWITCH W/FUSE

(CH 8,PG 14)

(CH 4,PG 1,2,4-6,8-10,12-14)

62BP16DK BL

BUNK CONTROL PNL SWITCH(CH 10,PG 3,8,9)

62M16DK BL

ENGINE FAN OVERRIDE SWITCH(CH 5,PG 3,4)

(CH 6,PG 11)

REFRIGERATOR SWITCH(CH 10,PG 6)

62X16DK BL

REFRIGERATOR SWITCH(CH 10,PG 6)

86-GK18WH

Figure 18 Panel Lights Adapter Composite

S08316


19

3. 12 VOLT CHARGING AND CRANKING SYSTEM (CHAPTER 3)3.1. W/CAT AND CUMMINS ENGINES, P. 1


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


26JUL01

CHARGING AND CRANKING (12V)W/CAT AND CUMMINS ENGINES

AE08-54038 01

5000/9200/9400/9900U00CJB5

54719V

CHAPTER 3

S

M

B

+

17

C 0

8PK

B

M

S

- -

BATTERIES

STARTERMAGNETICSWITCH

CRANKINGMOTORSOLENOID

2/O BK

11-GS02BK

FRAMEGROUND

ENGINEGROUND

11-GA06WH

CABJ4 GROUND

2-G04WH

4/0 BK

+- -

4/0 BK

(2) 12GA, BLFUSIBLE LINKS

06B

K

06B

K

4/0 BK

06B

K

06B

K

+- -

+- -

06B

K

06B

K 01B

K

FRAMEGROUND

4/0

BK

17B

16

PK

(2)

17B

14P

K

CRANKING MOTOR

FROM SENSORGROUND SPLICE(CH 3,PG 2 CH 5,PG 2 CH 6,PG 4,9 CH 12,PG 1)

11-GU12WH

B

G

B1BATTERY

STUD

STARTFEED

ADAPTER(509)

1402RD

204RD

1402RD

204RD

2-G

04W

H

14A

02R

D14A

02R

D

150AMEGAFUSE

ALTERNATOR

11-G12WH

TO ECMPOWERCONN

W/CAT(CH 4,PG 2)

14B

12

RD

14

A1

2R

D

TO ECMPOWERCONN

(CH 4,PG 2,7)

15A

15A

14

D1

2R

D

14

C12

RD

11-G12WH

FROM ECMGROUNDW/ISX,ISM(CH 4,PG 7)

Figure 19 W/Cat and Cummins Engines

S08316


3.2. W/OVERCRANK PROTECTION W/CAT AND CUMMINS ENGINES, P. 2


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


26JUL01

12V CRANKING SYSTEM W/OVERCRANK PROTECTIONW/CAT AND CUMMINS

AE08-54038 02

5000/9200/9400/9900U00CJB5

54719V

CHAPTER 3

S

M

B

17C

8PK

B

M

S



TO ALTERNATOR(CH 3,PG 1)

17

D1

8P

K

17

D1

8P

K

FL

12B

L

FL

12B

L

17-G18WH

17-G

18W

H11-G

U1

2W

H

CRANKINGMOTOR

FOR REMAINDER OFCRANK MOTOR SOLENOIDAND CRANK MOTOR WIRINGSEE CHARGING & CRANKINGSECTION.

(275) 17D 18PK

17B

16

PK

(2)

17B

14P

K

STARTFEED

ADAPTER(509)

ENGINEGROUND

B1BATTERY

STUD

14

A02R

D14A

02R

D

150AMEGAFUSE

1402RD

204RD

1402RD

204RD

Figure 20 W/Overcrank Protection W/Cat and Cummins Engines

S08316


21

3.3. W/I6 HEUI ENGINE, P. 3


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


54719V

CHARGING AND CRANKING (12V)W/I6 HEUI ENGINE

26JUL01 03

5000/9200/9400/9900U00CJB5

AE08-54038

CHAPTER 3

06B

K

204R

D

B

01

BK

STARTFEED

ADAPTER(509)

+

CRANKING MOTOR

B

B1BATTERY

STUD

4/0 BK

06B

K

FRAMEGROUND

BATTERIES

24RD

-

+

17

B16P

K

14-F

L02R

D

S

M

06B

K

06B

K

14A

02R

D

150AMEGAFUSE

17

C08P

K

-


G

4/0 BK

06B

K

2

06

BK

-

ALTERNATOR

+1

7B

14P

K

11-G

L

4/0 BK

06B

K

MAINGROUND

-


11-GA06WH

+

14

A02R

D

40A14B

10RD

11-G10WH

TO MODULEPOWER

14A10RD

(CH 4,PG 11)

Figure 21 W/I6 HEUI Engine

S08316


3.4. W/OVERCRANK PROTECTION W/I6 HEUI, P. 4


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


CHAPTER 3

26JUL01 04

5000/9200/9400/9900U00CJB5

54719V

12V CRANKING SYSTEM W/OVERCRANK PROTECTIONW/I6 HEUI

AE08-54038

(CH 3,PG 3)

2

CRANKING

17-G

M

18

PK

B1BATTERY

STUD

B

150AMEGAFUSE

FOR REMAINDER OFCRANK MOTOR SOLENOIDAND CRANK MOTOR WIRINGSEE CHARGING & CRANKINGSECTION.

TO ALTERNATOR

2

16

PK

S 17

D

STARTFEED

ADAPTER(509)

02R

D

14

02R

D

04RD

STARTERMAGNETICSWITCH(4 TERM)

14

A

275

18

PK

14P

K

18PK

17

C14A

17B

11-G

U

02R

D

2

S

18

WH

04RD

17

D

CRANKING

17B

MOTORSOLENOID

MOTOR 17D

14W

H

18WH

B

17-G

M

8PK

STARTER MOTORGROUND

Figure 22 W/Overcrank Protection W/I6 HEUI

S08316


23

3.5. W/CAT AND CUMMINS ENGINES AND W/1GA CHARGING CIRCUIT, P. 5

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

20OCT05

CHARGING AND CRANKING (12V)W/CAT AND CUMMINS ENGINESAND W/1GA CHARGING CIRCUIT

AE08-54038 05

5000/9200/9400/9900U00DLK8

59843F

CHAPTER 3

S

M

B

+

17

C 0

8PK

B

M

S

- -

BATTERIES



2/O BK

11-GS02BK

FRAMEGROUND

ENGINEGROUND

11-GA06WH

CABJ4 GROUND

2-G01WH

4/0 BK

+- -

4/0 BK

(3) 10GA, RUSTFUSIBLE LINKS

06B

K

06B

K

4/0 BK

06B

K

06B

K

+- -

+- -

06B

K

06B

K 01B

K

FRAMEGROUND

4/0

BK

17B

16

PK

(2)

17B

14P

K

CRANKING MOTOR

FROM SENSORGROUND SPLICE(CH 3,PG 2 CH 5,PG 2 CH 6,PG 4,9 CH 12,PG 1)

11-GU12WH

B

G

B1BATTERY

STUD

STARTFEED

ADAPTER(509)

1402RD

201RD

1402RD

201RD

2-G

01W

H

14A

02R

D14A

02R

D

150AMEGAFUSE

ALTERNATOR

11-G12WH

TO ECMPOWERCONN

W/CAT(CH 4,PG 2)

14B

12

RD

14

A1

2R

D

TO ECMPOWERCONN

(CH 4,PG 2,7)

15A

15A

14

D1

2R

D

14

C12

RD

11-G12WH

FROM ECMGROUNDW/ISX,ISM(CH 4,PG 7)

(2) 10GA, RUSTFUSIBLE LINKS

Figure 23 W/Cat and Cummins Engines and W/1GA Charging Circuit

S08316


4. ENGINE SYSTEMS (CHAPTER 4)4.1. CATERPILLAR C10, C11, C12, C13, C15, AND C16 CRUISE CONTROL, P. 1

Figure 24 Caterpillar C10, C11, C12, C13, C15, and C16 Cruise Control

S08316


25

4.2. CATERPILLAR C10, C11, C12, C13, C15, AND C16 ENGINE BRAKE, P. 2

Figure 25 Caterpillar C10, C11, C12, C13, C15, and C16 Engine Brake

S08316


4.3. CATERPILLAR C10, C11, C12, C13, C15, AND C16 ENGINE CONTROLS, P. 3

Figure 26 Caterpillar C10, C11, C12, C13, C15, and C16 Engine Controls

S08316


27

4.4. CUMMINS ISM, ISX CRUISE CONTROL, P. 4


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


CUMMINS ISM, ISX - CRUISE CONTROL

27JUL01 AE08-54039 04

5000/9200/9400/9900U00CJB5

54719V

CHAPTER 4

97-GB18VT

97-GC18VT

97-GH18VT

ECMCONN

(1086)

R

97A

H18V

T

15

KJ I

97A

E18V

T

CRUISEON/OFFSWITCH(435)

97

AA

18

VT

97A

B18V

T

97A

E1

8V

T

97A

A1

8V

T

97A

B18V

T

16 24 25 36 27

97A

J16V

T

97A

K1

6V

T

97-G

B18

VT

VEHICLESPEED

SENSOR(1099)

CRUISESET/

RESUMESWITCH(436)

DASHCONN

(190)

7

831

2

62J16DK BL

62K

16D

K B

L

62-G

J18W

H

62

-GK

18W

H11-G

T18W

H62A

V16D

K B

L

97A

H18V

T

CLUTCHSWITCH

W/PEDALRELEASED

(294)

18B

K18B

K

(294)

(294)

PANELLTS FEEDADAPTER

(504)

G4 GROUNDADAPTER

(456)

(CH 4,PG 6)

TOSPLICE

B

A

2 5

3 4 68

7

4

5

6

111

-GX

18W

H

A B

Figure 27 Cummins ISM, ISX Cruise Control

S08316


4.5. CUMMINS ISM, ISX ENGINE BRAKE, P. 5


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


CUMMINS ISM, ISX - ENGINE BRAKE

U00CJB5

27JUL01

CHAPTER 4

54719V AE08-54039 05

5000/9200/9400/9900

ENGINEBRAKE

ON/OFFSWITCH(434)

TOSPLICE

24-G

18G

Y

2 5

1 3 4 68

7

G4 GROUNDADAPTER

(456)

62-G

L18W

H

62-GN18WH

62N16DK BL

62A

V1

6D

K B

L62L

16D

K B

L

(190)

87

MQ

24A

E18G

Y24A

E18G

Y


(504)

ENGINEBRAKE

SELECTOR2-1-3

SWITCH(433)

(CH 4,PG 6)

24AD18GY

24A

P18G

Y24A

P18G

Y

ECMCONN

(1086)

11-GT18WH

5 2

4 6 18

7

3

FRT & REARSOLENOID

98S

HD

20

98G

N(-

)20

GN

98G

N(-

)20G

N

J1939 TERMRESISTOR

(1098)

98Y

L(+

)20

YL

BC A

47

98Y

L(+

)20

YL

46

98GN(-)20GN

98G

N(-

)20G

N

J1939BACKBONE

(1097)

98SHD20

98YL(+)20YL

98S

HD

20

98Y

L(+

)20Y

L

37

98S

HD

20

C AB

24A

F18G

Y

L

24A

F18G

Y

18

REARSOLENOID

11-G

X18W

H

98SHD14BK

ENGINEBLOCK

GROUND

Figure 28 Cummins ISM, ISX Engine Brake

S08316


29

4.6. CUMMINS ISM , ISX — ENGINE CONTROLS, P. 6


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


CUMMINS ISM, ISX - ENGINE CONTROLS

27JUL01 AE08-54039 06

5000/9200/9400/9900U00CJB5

54719V

CHAPTER 4

97-G

F

(423)

98

C(-

)

(141)

B

F5-D20A

97

-GA

18V

T

C

14W

H


(504)

DASHCONN

(190)

98(+

)

G4GND

ADAPTER(456)

TO SPEEDO/TACH MODULE

DATA LINKPOSITIVE

(514)

4

B

B2BATTERY

STUD

FROMTHROTTLEPOSITION

SENSOR

18V

T

W/PEDAL

11-G

T18W

H

97-GC

97-G

E

1

11-GT

97A

T

14B

K

62-G

R18W

H

98

B(-

)

97A

P

47/4

8(-

)

V

C

(CH 4,PG 4)

47/4

8(+

)

97A

L

DATALINK

(137)

18

GY

10

18

BK

18VT

18

GY

RELEASED

98

A(+

)

U

(CH 2,PG 10)

14W

6R

D

20 34

FROM FUSEF4-A

(141)

5

97A

L

7

(423)

18V

T

98(+

)

97-GB

A

BRAKE SWITCH

97A

P

(CH 4,PG 4)

97DL

E

14A

A14R

D

(CH 6,PG 3,5,8 CH 7,PG 2,3)

18V

T

5

28D

18T

N

(CH 4,PG 7)

18VT

18V

T

A

11-G

R

62R

16D

KB

L

18V

T

WARNENG

(CH 4,PG 5)

18V

T

97-G

A18V

T

99-GA 1

6B

K

DA

TA

LIN

K (

-)

2

98

B(-

)

18V

T

2

97-GH

FROMCRUISE

CONTROL

FE

ED

12V

A

LEFTGAUGE

CLUSTER

24-G

ECMCONN

(1086)

14VT

S

18GY

8

G

DA

TA

LIN

K (

+)

18V

T

18V

T

14B

K

43

H

13V

16P

K

44

T

STOPENG

DATALINKNEG

(515)

6

B

DIAGNOSTICON/OFFSWITCH(241)

FROMENGINEBRAKE

GR

OU

ND

18VT

97-G

A

18VT

62AV16DKBL

18V

T

C

G4GND ADAPTER

(456)

16B

K

18V

T

FROMCLUTCHSWITCH

97A

T

3

F

97A

M

18WH

18

BK

97

AM

11-GX18WH

11-GX18WH

FROMA/C

PRESSURESWITCH

(CH 5,PG 2)

97-G

AB

18V

T

16TN23-GB

10 11

Figure 29 Cummins ISM, ISX – Engine Controls

S08316


4.7. CUMMINS AHD AND ISM – ENGINE CONTROLS, P. 7

Figure 30 Cummins AHD and ISM – Engine Controls

S08316


31

4.8. I6 HEUI — CRUISE CONTROL, P. 8


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


30JUL01 08

5000/9200/9400/9900U00CJB5

54719V

I6 HEUI - CRUISE CONTROL

AE08-54039

CHAPTER 4

4

F10-C5A

8

62-G

K18W

H

J

97D

J18V

T

3

G4 GNDADAPTER

(456)

47

16

VT

2

6

R

97A

D18V

T

CRUISEON/OFFSWITCH(435)

32

62-G

J18W

H

1

2

97C

F18V

T

K

CRUISESET/

RESUMESWITCH(436)

97DS16VT

40

97A

E18V

T

62K

16D

K B

L

CECCONN

(379)

97C

F18V

T

7

6

5

VEHICLESPEED

SENSOR(303)

13AA16PK

62

AV

16D

K B

L

24

I1-IGN ADAPTER

97D

K18V

T

DASHCONN

(190)

39

5

35

7

8

I

97D

K18V

T

97

CR

18

VT

11-G

T18W

H

47A

16V

T


(504)97

CR

18

VT

97D

J18V

T

4

62J16DK BL

1

31

3

97-G

B1

8V

T

11-G

X18W

H

Figure 31 I6 HEUI — Cruise Control

S08316


4.9. I6 HEUI — ENGINE BRAKE, P. 9


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


CHAPTER 4

AE08-5403930JUL01 09

5000/9200/9400/9900

54719V

U00CJB5

I6 HEUI - ENGINE BRAKE

62N16DK BL

1 64

G1 GNDADAPTER

(453)

62-GN18WH

3

62A

X16

DK

BL

5

L2 PNLLGT ADAPTER

(504)

8

72ENG BRAKEON/OFF(434)

4

ENG BRAKESELECT(433)

5

6

2

1 3

7

8

62

L16D

K B

L

24-G

A18W

H

86

85

8787A 87

ENG BRAKERELAY(286)

30

TO ABSCONTROLMODULE

(CH 9,PG 2)

A

24A

R16G

Y

24A

18G

Y24A

N18G

Y

24AT18GY

24AS16GY

I1 IGNADAPTER

(494)

24AF16GY

B C D E F

24AD18GY

24AE16GY

62-G

L18W

H11

-GA

X18W

H

G4 GNDADAPTER

(456)

24

16

GY

L

RESISTOR PRINTEDCIRCUIT BOARD

CONNECTOR(390)

24A

M16G

Y

TO CEC CONN(379)

(CH 4,PG 10)

(PRINTEDCIRCUITBOARD)

(190)

Figure 32 I6 HEUI — Engine Brake

S08316


33

4.10. I6 HEUI — ENGINE CONTROLS, P. 10


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


30JUL01 10

5000/9200/9400/9900U00CJB5

54719V

I6 HEUI - ENGINE CONTROLS

AE08-54039

CHAPTER 4

SERV/CHECK

ENG

2

I1 IGNADAPTER

62-G

R18W

H

U

47/4

8(+

)18 G

Y

97C

K14P

L

97N

M18

VT

97A

F18V

T

97M

18V

T

FE

ED

12V

17

10

F10-D5A

4

DATA LINKPOSITIVE

(514)

1 21

C

P

98A

(+)

14B

K

F

11-G

X14W

H

DATALINKNEG

(515)

11-G

W14W

H

42

7

44

14B10RD

11-G

T18W

H

98-G18VT

6

3

14BB14RD

5

B

GR

OU

ND

16

97A

A18V

T

5

97C

L14P

L

C

B

BRAKESW

(141)

B1 BATADAPTER

(497)

G

98

(+)

14B

K

45

DIAGNOSTICON/OFFSWITCH(241)

F11-A5A

(423)

97DL14VT

47/4

8(-

)18G

Y

B1 BATADAPTER

(497)

(141)

CECMODULERELAY(396)

25

11-G

Z14W

H

86

98A

(+)

18B

K

34

97DT16VT

1

S

11-G

10W

H

41

97T

18V

T

DATALINK

(137)D

AT

A L

INK

(+

)

30

SPEEDO-TACH

MODULE(421)

T

28

A18T

N

2

98

C(-

)14B

K

(423)

CECCONN

(379)


(504)

43

97AL16VT

62A

V1

6D

K B

LF10-B

10A

55

A

97A

L14P

L

C

12

DA

TA

LIN

K (

-)

97N

18V

T

H

3

85

22

14

DLF

14R

D

87A

54

WARNENG

97A

H16V

T

97T

18V

T

B

A

98

C(-

)18B

K

A

POWER CONN(490)

97A

F18V

T

23

28D

18T

N1

3V

16P

K

13

B

PANELLTS GNDADAPTER

(506)

97C

T16V

T

98

B(-

)14B

K

97N

M18

VT

11

E

97A

A18V

T

LEFTGAUGE

CLUSTER

6

A

STOPENG

11-G

R1

4W

H

DASHCONN

(190)

87

GND ADAPTER(453)

98

18B

K8

O

11-G

Y14W

H

97CT16VT

28A

18T

N

TO FUSEF4-A

(CH 2,PG 10)

(CH 4,PG 19)

97C

M10P

L

* FUSE LOCATIONS VARY CHECK INSIDE POWER DISTRIBUTION CENTER FOR ACTUAL LOCATIONS

15

24

18G

Y

(CH 6,PG 3,5,8CH 7,PG 2,3)

TO ENGBRAKE(CH 4, PG 17)

98

18B

K

98

18B

K

Figure 33 I6 HEUI — Engine Controls

S08316


4.11. I6 HEUI — MODULE POWER AND GROUND SYSTEM, P. 11


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


30JUL01 11

5000/9200/9400/9900U00CJB5

54719V

I6 HEUI - MODULE POWER & GROUND SYSTEM

AE08-54039

CHAPTER 4

NEG BAT

25

97DS16VT

DC/DC(-)

11-GY14WH

1

14B10RD

97CK14PL

POWER CONN(490)

14BB14RD

11-G

10W

H

B

F10-C *5A

97CR16VT

LOW PWR GND

DC/DC(+)

F

V IGN

A

B1 BATTERYADAPTER

(497)

POS BAT

97AL14PL

HSO GND

97DT16VT

DC/DC(-)

21

V

V IGN-HSO

97CT16VT

A

86

2

14B

10R

D

* FUSE LOCATIONS VARYCHECK INSIDE POWERDISTRIBUTION CENTER FOR ACTUAL LOCATIONS

30

97CT16VT

DC/DC(+)

41

MPR

11-G10WH

11-GZ14WH

87

MODULE POWERRELAY(396)

13AA16PK

97AH16VT

11-G

10W

H

97CR16VT

85

23

(190)

11-GX14WH

42

CEC MODULE CONN(379)

11-GW14WH

24

I1 IGNADAPTER

(494)

97CL14PL

97CM10PL

87

22

F10-B *10A

TO BATTERY(CH 3,PG 6)

14B

10R

D

Figure 34 I6 HEUI — Module Power and Ground System

S08316


35

4.12. I6 HEUI — ACCELERATOR, BAP, AMBIENT AIR TEMP SENSOR SYSTEM, P. 12


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


TEMPERATURE SENSOR SYSTEMS

30JUL01 12

5000/9200/9400/9900U00CJB5

54719V

I6 HEUI - ACCELERATOR,BAP,AMBIENT AIR

AE08-54039

CHAPTER 4

99A18VT

97

AK

97

AX

16

VT

VR

EF

CLUTCH SWITCH(294)

97

AX

16

VT

99B

18

VT

BA

P

99B18VT

16

PK

99C(5V)18VT

AT

S

97

U(5

V)

18

VT

99E18VT

13

BB

97

BU

16

VT

97B

W18V

TV

BR

EF

GN

D

A

B

C

97

A18

TN

D

N

NO

F

C

99D18VT

E

97

W1

8V

T

97C

D1

8V

T9

7C

D1

8V

T

ENGINE CONN.(190)

IDLEPOSITION

SWITCH

A

18

VT

AP

S

99B

18

VT

IVS

99D

18

VT

NC

99D

18

VT

97

BL

(5V

)1

8V

T

I1 IGN ADAPTER(494)

97C

D1

8V

T

97Z

18

VT

E

97U

(5V

)18V

T

ACCELPOSITION

SENSOR

A

AMBIENTAIR TEMP

SENSOR(463)

97W

18V

T

CECMODULE

CONN(379)

B

BAROMETRICPRESSURE

SENSOR(1160)

9718VT

APS/IVSSWITCH(267)

* FUSE AND RELAY LOCATIONSVARY. CHECK INSIDE POWERDISTRIBUTION CENTER FORACTUAL LOCATION

D

B

C

F10-A *10A

97

A1

8V

T

321 A B

27 3 26 29 8 11 12

Figure 35 I6 HEUI — Accelerator, BAP, Ambient Air Temp Sensor System

S08316


4.13. I6 HEUI — SURGE TANK AND EXHAUST BRAKE SOLENOID, P. 13


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


30JUL01 13

5000/9200/9400/9900U00CJB5

54719V

I6 HEUI - SURGE TANK & EXHUAST BRAKESOLENOID

AE08-54039

CHAPTER 4

METAL SURGE TANK

10

34BTN (400-A)

CEC(379)

A

B

24A

16

GY

EXHAUST BRAKE SOLENOID,I6N/ABS, N/ALLISON WT TRANSMISSIONS

CEC MODULE CONN.(379)

EXHAUSTBRAKE

SOLENOID(372)

A

KEY SWITCH(40)

2316TN

13U12PK

1312PK

F9-DR

SURGE TANK(METAL TANKS)

47

A

B (372)

(372)

(2)

24B

16G

Y23

16T

N

Figure 36 I6 HEUI — Surge Tank and Exhaust Brake Solenoid

S08316


37

5. FANS (CHAPTER 5)5.1. HORTON AND KYSOR ENGINE FAN WITH CAT C10, C11, C12, C13, C15 AND C16W/ AND N/ A/C, W/ AND N/ MANUAL FAN OVERRIDE SWITCH, P. 1

Figure 37 Horton and Kysor Engine Fan With Cat C10, C11, C12, C13, C15 and C16 W/ and N/ A/C, W/and N/ Manual Fan Override Switch

S08316


5.2. HORTON AND KYSOR ENGINE FAN WITH CUMMINS ISM, ISX W/ AND N/ A/C, W/AND N/ MANUAL FAN OVERRIDE SWITCH, P. 2


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


30JUL01

HORTON AND KYSOR ENGINE FAN W/CUMMINS ISM, ISX W/ & N/ A/C, W/ & N/ MANUAL FAN OVERRIDE SWITCH

AE08-54040 02

5000/9200/9400/9900U00CJB5

54719V

CHAPTER 5

(6)(4)

OPEN > 300 PSICLOSE < 210 PSI

B

11-G

R16W

H

16BK

23C

16T

N

B

FANSOLENOID

N.O. HORTONN.C. KYSOR

OFF

62M16DK BL

A/CPRESSURE

SWITCH

GRD

38

16RD

(2-J)

SOLENOID FAN

ON OFF

OFF ON

23B16TN

A

6

(227)

(8)

BATT

CABGROUND

ENGINE FANOVERRIDE

SWITCH(659)

23-G

A16W

H

16B

K

ECM(1086)

(228)

TOPANAL FEED

ADAPTER(503)

23-G

B16T

N

(2-K)

23A16TN

16

BK

ON

23-G

Y16W

H

A(7) (5)

(CH 2,PG 11)

(1)

ENGINEBLOCK

GROUND

11-G

U12W

H

23A16TN

17 34

97-GAB18VT

23D

16T

N

23B

16T

N

Figure 38 Horton and Kysor Engine Fan With Cummins ISM, ISX W/ and N/ A/C, W/ and N/ ManualFan Override Switch

S08316


39

5.3. HORTON AND KYSOR ENGINE FAN WITH I6 HEUI ENGINES W/SHUTTER, P. 3


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


30JUL01 03

5000/9200/9400/9900U00CJB5

54719V

HORTON & KYSOR ENGINE FAN W/I6 HEUIW/SHUTTER

AE08-54040

CHAPTER 5

FREON PRESSURESWITCH(228)

KEY SWITCH(40)

97EFS16TN

B

13

12

PK

CEC MOD CONN(379)

A ENGINE FANCONTROL CONN

(1075)

A

B

A

FAN SOLENOID(227)

23B16TN

2316TN

23A

16T

N

13U

12P

K23

16T

NR (2)

23D

16T

N

33 A

F9-A

K J

97EFT16TN

23A16TN

(2)(2)

Figure 39 Horton and Kysor Engine Fan With I6 HEUI Engines W/Shutter

S08316


6. GAUGES AND SYSTEMS (CHAPTER 6)6.1. 4X2 REAR AXLE OIL TEMPERATURE GAUGE, P. 1

Figure 40 4x2 Rear Axle Oil Temperature Gauge

S08316


41

6.2. 6X4 AXLE FORWARD-REAR AND REAR-REAR TEMPERATURE GAUGE, P. 2

Figure 41 6x4 Axle Forward-Rear and Rear-RearTemperature Gauge

S08316


6.3. ENGINE OIL PRESSURE GAUGE, P. 3

Figure 42 Engine Oil Pressure Gauge

S08316


43

6.4. ENGINE OIL TEMPERATURE GAUGE, P. 4

Figure 43 Engine Oil Temperature Gauge

S08316


6.5. ENGINE WATER TEMPERATURE GAUGE, P. 5

Figure 44 Engine Water Temperature Gauge

S08316


45

6.6. FUEL LEVEL GAUGE, P. 6

Figure 45 Fuel Level Gauge

S08316


6.7. PYROMETER GAUGE, P. 7

Figure 46 Pyrometer Gauge

S08316


47

6.8. SPEEDOMETER GAUGE — TACHOMETER GAUGE, P. 8

Figure 47 Speedometer Gauge — Tachometer Gauge

S08316


6.9. TRANSMISSION OIL TEMPERATURE GAUGE, P. 9


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


TRANSMISSION OIL TEMPERATURE GAUGE

12FEB99 AE08-52506 09

5000/9200/9400/9900U00EDL2

P50317A

CHAPTER 6

B 54719VCJB5//RMVD W/3406,

W/SERIES60, W/M11,N14.

TRANSMISSIONOIL

TEMPERATURESENDER(236)

II

G

S

13V

16P

K28C

18T

N

FROMFUSEF4-A

(CH 2,PG 10)

(420)

TRANSMISSIONOIL

TEMPERATUREGAUGE

(420)(420)

(LEFTDASH

PANEL)

11-G

F10W

H11-G

Q16W

H

GROUNDSTUD

11-G

J18W

H

(2-V)

3118T

N31

16T

N

3116TN

31-G16WH

31-G

16W

H

11-GU12WH

ENGINEGROUND

Figure 48 Transmission Oil Temperature Gauge

S08316


49

6.10. VOLTMETER GAUGE, P. 10

Figure 49 Voltmeter Gauge

S08316


6.11. ETHER START, P. 11


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


12FEB99

ETHER START

AE08-52506 11

5000/9200/9400/9900U00EDL2

P50317A

CHAPTER 6

CJB5//21B-16TN WAS A 54719V

21A-14TN.

ETHERSTART

SWITCH(600)

2118T

N21

16T

N

(72)

ETHERCONTROL

VALVE

IGNITIONADAPTER

(494)

21A

16T

N

18BNTHERMOSWITCH

OPEN >50 FCLOSE <40 F

5

BK

BK

7

864

5


(504)

21H

18T

N

62A

Y1

6D

K B

L

13L

12P

K

62-GAY18WH

PANELLTS GNDADAPTER

(506)

F10-A10A


*

*

(1)

21A

18T

N

NQ

(2-Q)

21B16TN

B A

(390)

Figure 50 Ether Start

S08316


51

6.12. MANIFOLD PRESSURE GAUGE, P. 12


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


25JUL01

MANIFOLD PRESSURE GAUGE

AE08-52506 12

5000/9200/9400/9900U00CJB5

54719V

CHAPTER 6


*

MANIFOLDPRESSURE

1

2 3

GAUGECONTROLLER

MODULE

1 2 3

(1285)

EDCBA F

28M

18T

N

IGNITIONADAPTER

(494)

13MA18PK

F10-A10A

*

*

F10-A10A

28M

A18T

N

14MA18RD

BATTERYADAPTER

(497)

DATA LINKNEGATIVE

(515)

DATA LINKPOSITIVE

(514)

GROUNDADAPTER

(453)

PANEL LIGHTADAPTER

(503)

11

-GH

D18W

H

62A

B18D

K B

L

98M

A(+

)18B

K

98M

B(-

)18B

K

A B C D E F

Figure 51 Manifold Pressure Gauge

S08316


7. WARNING LIGHTS (CHAPTER 7)7.1. AIR SUSPENSION RELEASE WARNING LIGHT, P. 1

Figure 52 Air Suspension Release Warning Light

S08316


53

7.2. ENGINE OIL PRESSURE WARNING LIGHT, P. 2

Figure 53 Engine Oil Pressure Warning Light

S08316


7.3. ENGINE WATER TEMPERATURE WARNING LIGHT, P. 3

Figure 54 Engine Water Temperature Warning Light

S08316


55

7.4. LOW AIR PRESSURE WARNING LIGHT, P. 4

Figure 55 Low Air Pressure Warning Light

S08316


7.5. LOW FUEL LEVEL WARNING LIGHT, P. 5

Figure 56 Low Fuel Level Warning Light

S08316


57

7.6. POWER DIVIDER LOCK (PDL) WARNING LIGHT AND BUZZER, P. 6

Figure 57 Power Divider Lock (PDL) Warning Light and Buzzer

S08316


7.7. DIFFERENTIAL LOCK WARN LIGHT — 4X2, P. 7

Figure 58 Differential Lock Warn Light — 4x2

S08316


59

7.8. DIFFERENTIAL LOCK WARN LIGHT — 6X4, P. 8

Figure 59 Differential Lock Warn Light — 6x4

S08316


8. CAB ACCESSORIES (CHAPTER 8)8.1. CIGAR LIGHTER, P. 1

P50317A 12FEB99DATE

DATE


NAME


RELEASE NO.

CHANGE




PART NO.

DRAWNCHK REV REFERENCE

SHEET

AE08-52508 01

5000/9100/9200/9400/9900U00EDL2

CIGAR LIGHTER (CAB)

CHAPTER 8

ADDED CIRS 84H, 84-GH, A P53958R

& 62AA.

JKP 5DEC00JKP 5DEC00JKP 5DEC00

84

14LT

GN

84-G

16W

H

GROUNDSTUD

CIGARLIGHTER

B2 BATSTUD

F2-A15A

14T

10R

D14W

6R

D11-G

D8W

H

F2-B10A

65A14OR

TO WORKLIGHT

(CH 11,PG 4,15)

6318DKBL

TO DOMEAND

COURTESYLIGHTS

(CH 11,PG 5,6)

LEFTDASHPANEL

62AA16DKBL

62T16DKBL

TO JS2SPLICE

(1090)

A

84-G

H16

WH

(1090)C

84

H14L

TG

N

(1090)B

Figure 60 Cigar Lighter

S08316


61

8.2. CLOCK, P. 2


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


12FEB99

CLOCK (CAB)

AE08-52508 02

5000/9100/9200/9400/9900U00EDL2

P50317A

CHAPTER 8

LEFT BLANK INTENTIONALLY

REMOVED GEOMETRY A 55093FJKP 4MAR02

Figure 61 Clock

S08316


8.3. ELECTRIC WINDOW — RIGHT, P. 3

Figure 62 Electric Window — Right

S08316


63

8.4. ELECTRIC WINDOW — RIGHT AND LEFT, P. 4

Figure 63 Electric Window — Right and Left

S08316


8.5. DEFROSTER FAN(S), P. 5

Figure 64 Defroster Fan(s)

S08316


65

8.6. ELECTRIC WINDSHIELD WIPERS WITH INTERMITTENT WIPE AND WASH, P. 6

Figure 65 Electric Windshield Wipers with Intermittent Wipe and Wash

S08316


8.7. HORN, P. 7

Figure 66 Horn

S08316


67

8.8. MIRROR LIGHTS AND HEATED MIRRORS, P. 8

MIRROR LIGHTS AND HEATED MIRRORS

DATE

DATE


NAME


RELEASE NO.

CHANGE




PART NO.


SHEET

12FEB99

P52739E

08

5000/9100/9200/9400/9900U00SFW2

P50317A

CHAPTER 8

62-GAX & 62AX AE08-52508SNS//ADDED (438),78-G A

78B

18L

T G

N

(1128)

18

GN

18W

H

18WH LEFTMIRRORLIGHT

LEFTHEATEDMIRROR

78A

18L

T G

N

18WHRIGHTMIRRORLIGHT

RIGHTHEATEDMIRROR

58L

18

BN

(1127)

(1127)

18Y

L

11

-GB

M1

8W

H

18W

H

(1128)

11-G

Y1

8W

H1

8G

N

18Y

L

F5-A15A

78

18L

T G

N13

BN

12P

K

58

M16

BN

58

L18

BN

(CH 11,PG 2)

GROUNDADAPTER

(456)

11-GX18WH

(1054)11-GAE

18WH

(1050)

11-GZ18WH

FROM CAB AND TRAILERTAIL LIGHTS RELAY

78C16LT GN

TOMOTORIZED

MIRRORS(CH 8,PG 9,10)

78C16LT GN

(973)

(1054)

63-GZ18WH

63-GW18WH

TOCAB DOME

LIGHTS(CH 11,PG 5-6)

TOCAB DOME

LIGHTS(CH 11,PG 5-6)

11-GAE18WH

11-GZ18WH

13H12PK

FROMIGN

RELAY(CH 2,PG 10)

G D D G

C

C

(1050)

(1116)

1

2

3

5 7

84 6

58J

18B

N

78-G

18W

H

62-G

AX

18W

H

62A

X16D

K B

L

HEATEDMIRRORSWITCH(438)

78-G18WH

62-GAX18WH

78A18LT GN

58J18BN

78B

58J

18

BN

Figure 67 Mirror Lights and Heated Mirrors

S08316


8.9. RIGHT MOTORIZED MIRROR, P. 9

Figure 68 Right Motorized Mirror

S08316


69

8.10. DUAL AXIS MOTORIZED MIRRORS, P. 10

Figure 69 Dual Axis Motorized Mirrors

S08316


8.11. POWER SOURCE (CB), P. 11

Figure 70 Power Source (CB)

S08316


71

8.12. RADIO-CB ACCOMMODATION PACKAGE, P. 12

Figure 71 Radio-CB Accommodation Package

S08316


8.13. RADIO-CAB, SPEAKERS, P. 13

Figure 72 Radio-Cab Speakers

S08316


73

8.14. OWNER/OPERATOR SPARE SWITCH, P. 14

Figure 73 Owner/Operator Spare Switch

S08316


8.15. ELECTRIC LOCK — RIGHT AND LEFT, P. 15

Figure 74 Electric Lock — Right and Left

S08316


75

8.16. INTERVISION DISPLAY, P. 16

Figure 75 Intervision Display

S08316


8.17. EATON VORAD — COLLISION AVOIDANCE, P. 17


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


EATON VORAD-COLLISION AVOIDANCE

AE08-52508 17

9100/9200/9400/9900U00GSC2

P53583S 30NOV01

CHAPTER 8

CAV C OF CONN1 WAS E A 55303SJPM 8APR02

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

EATON VORAD COLLISION AVOIDANCE SYSTEM CPU

F10-B5A

73

14

LT

BL

'CAVITY D'

I2IGNITIONADAPTER(495M)

G1 GNDADAPTER(453M)

O R CD

D2-DATA LINK NEG.(515M)

D1-DATA LINK POS.(514M)

4 3 2 1

FRONTANTENNA

C B A

1

2

3

4

D BCA E

C

A

D

B

F

F

'CAVITY F' 'CAVITY F'

'CAVITY F'

E

73

A16L

TB

L

73G

A16W

H73G

16W

H

73GB16WH

73B

16

LT

BL

73C

16

LT

BL

73D

16LT

BL

73E

16

LT

BL

73B

16LT

BL

73D

16LT

BL

73E

16LT

BL

73C

16LT

BL

98E

V(+

)16

BK

98E

V(-

)1

6B

K

73H

16LT

BL

73L

16LT

BL

73M

16LT

BL

73N

16LT

BL

73

J16LT

BL 73P

16LTBL

73A

F16LT

BL

73

R16LT

BL

73S16LTBL

73T16LTBL

70A112OR

57D112OR

56D12OR

56B12OR

57B12OR

55A12OR

57D

212

OR

70A

212O

R

RIG

HT

SID

ED

ISP

LA

Y

(4M)TO TURNSINGNAL SWITCH

CH 11,PG 14

(4F)TO MAIN CAB

CH 11,PG 14

C B A

73A

F16B

N

73R

16B

L

73M

16G

NRIGHT SIDE

SENSOR

CONN 1FRONT END

CONN 1230

CONN 1227ECU

C C C C C C C C C C C C C C C C

CONN 1240

CONN 1239

KS1

KS2

XS1

CONN 1226F

VORAD ECUGND

CONN 1229

Figure 76 Eaton Vorad — Collision Avoidance

S08316


77

8.18. EATON VORAD — COLLISION AVOIDANCE, P. 18


NAMEREVCHK

DATE

DATE





PART NO.

DRAWNREFERENCE

RELEASE NO.

CHANGE

SHEET

EATON VORAD-COLLISION AVIODANCE

AE08-52508 18

9100/9200/9400/9900U00GSC2

P53583S 30NOV01

CHAPTER 8

U00JPM8

10DEC01

U00JJH7

10DEC01

2 73 84 951 6D 11 1612

CONN 1227ECU

13 14 15

EATON VORAD COLLISION AVOIDANCE SYSTEM CPU

10D D D D D D D D D D D D D D D

D C B A

DRIVERDISPLAY

UNIT

73U

18LT

BL

73W

18LT

BL

73

X18LT

BL

73V

18LT

BL

1

2

3

1

2

3

98

YL9(+

)20

YL

98S

HD

920N

ON

E

98

GN

9(-

)20G

N

98SHD820NONE

98GN8(-)20GN

98YL8(+)20YL

CONN 1228

J1939 TERMINATINGRESISTOR (1234R)

J1939 ABSCONN (1233C)

J1939 Y-BLOCKCONN (1234Z)

J1939 DASHCONN (1233B)

1

2

3

1 3 2J1939 VORAD

CONN (1233A)

Figure 77 Eaton Vorad — Collision Avoidance

S08316


8.19. TEMPERATURE/COMPASS DISPLAY, P. 19


NAMEREVCHK

DATE

DATE





PART NO.

DRAWNREFERENCE

RELEASE NO.

CHANGE

SHEET

TEMPERATURE/COMPASS DISPLAY

AE08-52508 19

9100/9200/9400/9900U00JRE1

51083K 23NOV01

CHAPTER 8

U00CNA1

12DEC01

U00BDW1

12DEC01

TEMP SENSOR(1284)

D

(464M)

1

41E

F102

J 41C

A

18 YL

41C

I1 IGNADAPTER

41C

41B

A

B

18 LTGN

41B

41B

NC

3

CAVITY "H"

41E

18 LTGN

41D

18 LTGN

D

FRONT ENDCONNECTOR

(1M/1F)

41D

H

(464M)

41-G (455M)

18 YL

41B

41-G

18 PK

41A

C

CAVITY "C"

18 WH

(494M)

41J

41C

18 LTGN

41E

41F

18 PK41D

18 WH

41E

41D

COMPASSMODULE(1283)

18 RD

K

18 LTGN

18 LTGN

18 LTGN

41A

B

F104

A

41A

DRL NIGHT(469PL)

41A B

F

A

41J

F10-A5A

G3 GROUNDADAPTER

66H

18 LTGN

18 LTGN

E

18 LTGN

A

41-G

41H

V

18 WH

41D

F101

18 LTGN

13CD

18 LTGN

18 LTGN

18 LTGN

41C

G

C

F10-B5A

F103

TEMP/COMPDISPLAY(1282M)

TEMP/COMPROOF CONNECTOR(1281F/1281M)

U

41-G

41H

(498M)

41C

18 YL66H

18 LTGN

18 LTGN

18 RD

F

CAVITY "C"

TEMP DISPLAYHEADLIGHT FEED

(469OL)

B2 BATADAPTER

14CD

E

41D

2

41F

Figure 78 Temperature/Compass Display

S08316


79

8.20. ROAD RELAY IV, P. 20


NAMEREVCHK

DATE

DATE





PART NO.

DRAWNREFERENCE

RELEASE NO.

CHANGE

SHEET

ROAD RELAY IV

AE08-52508 20

9100/9200/9400/9900U00JRE1

51083K 23NOV01

CHAPTER 8

U00CNA1

12DEC01

U00BDW1

12DEC01

18 PK

13PB

(662)

18 WH

11-GPD

18 DKBL

DATALINKPOS

(514M)

CAVITY "J"

11-GPD

DD

(497M)

62EA

E

D

14B

2

18 BK

D

98E(+)

A

18 RD

ROADRELAY

DISPLAYMODULE

B

98E(+)

C

1

18 RD

14B

18 BK

C

E

(453M)

CAVITY "J"

I1IGNITIONADAPTER F10-B

5A13PB

B2BATTERYADAPTER

E

G1GROUND

ADAPTER

3

18 PK

13PB

18 BK

B FC

CAVITY "B"

4

18 RD

F10-A5A

F

18 WH

(495M)

10-WAY

F

B

(CAV A & JJUMPED)

B

E

DATALINKNEG

(515M)

CAVITY "D"

98D(-)

LOOP BACKCONNECTOR

18 BK98D(-)

F

18 PK

L2PANEL LTS

ADAPTER62EA

(504M)

G

G

18 DKBL

C

AA

14B

A

Figure 79 Road Relay IV

S08316


8.21. HEATED SEAT — DRIVER, P. 21


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


19FEB02

HEATED SEAT - DRIVER

AE08-52508 21

5000/9100/9200/9400/9900

55093F

CHAPTER 8

U00LDG2

U00JKP2

4MAR02

U00GSD1

4MAR02

13H12PK

13P

14P

K3

8A

18LT

GN

13E

F1

8P

K

G3GROUND

ADAPTER(455)

12IGNITIONADAPTER

(495)

F10 A10A

FROMIGN RELAY

(CH 2,PG 10)

18

BK

18

WH

38-G

18W

H18

RD

HI

LO

18

BK

B

A(1331)

(1331)

(PART OF SEAT)

Figure 80 Heated Seat — Driver

S08316


81

8.22. HEATED SEAT — PASSENGER, P. 22


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


19FEB02

HEATED SEAT - PASSENGER

AE08-52508 22

5000/9100/9200/9400/9900

55093F

CHAPTER 8

U00LDG2

U00JKP2

4MAR02

U00GSD1

4MAR02

13H12PK

13P

14P

K38B

18LT

GN

13E

G1

8P

K

G3GROUND

ADAPTER(455)

12IGNITIONADAPTER

(495)

F10 A10A

FROMIGN RELAY

(CH 2,PG 10)

18

BK

18

WH

38-G

B18W

H18

RD

HI

LO

18

BK

B

A(1332)

(1332)

(PART OF SEAT)

Figure 81 Heated Seat — Passenger

S08316


9. CHASSIS ACCESSORIES (CHAPTER 9)9.1. AIR DRYER, P. 1

Figure 82 Air Dryer

S08316


83

9.2. ABS/ATC (BENDIX), P. 2


NAMEREVCHK

DATE

DATE





PART NO.

DRAWNREFERENCE

RELEASE NO.

CHANGE

SHEET

U00EDL2

12FEB99 02

9200/9400/9900

P50317A

ABS/ATC (BENDIX)

CHAPTER 9

AE08-52509

CHAPTER 9

94-GA WAS AT CONN 165.

ADDED TRLR ABS LAMP. B P54004KJKP 11APR01

B1 K3

87

A

BA

TT

ER

Y

K2

30

85

86

87

BA

TT

ER

Y

BA

TT

ER

Y

94K

A16G

Y

94

KB

16G

Y

94K

C16G

Y

94K

10

GY

94

10G

Y

ABSIGNITION

RELAY(152M)

*

F10-A 30A *

94

-GA

16W

H13W

14P

K

IGNITIONADAPTER

(494)

94B14GY

ABSCONTROLMODULE

AB

SW

AR

NIN

GLA

MP

E3

35

5

* FUSE AND RELAYLOCATIONS VARY-CHECK INSIDE POWERDISTRIBUTION CENTERFOR ACTUAL LOCATION.

30

86

85

8787

A

94H

16G

Y

94

-G16

WH

GROUNDADAPTER(455M)

ABSWARNING

LIGHTRELAY(165)

*

94E

18G

Y

(420M)

C2 F2

AT

C L

IGH

T

AT

C D

ISA

BLE

94B

D18

GY

94

BE

18G

Y94

P1

8G

Y

14AN10RD

B1BATTERY

STUD

14AN10RD

14K

6R

D

F1010A

*

14A

E10R

D

14

P16R

D

K1

ABSFEED

(5710)

A

RIGHT SIDECLUSTER (464M)

4

3

5

4

6

1415

12

35

1 5

4 2

2

1

(420M)

(464M)

94V

T1

6G

Y

ABS/XMSNINTERRUPT

(1085M)

A

B1

24

5

94S

T14G

Y

94KP18TN

92GG18TN

94G

L16

WHTRACTION

CONTROLSWITCH(511)

87

30

85A

86

87

BR

AK

E IN

T

ATCDISABLE

14

(423M)

94T

18

GY

E2

TR

AIL

ER

WA

RN

ING

LA

MP

3 3(423M)(420M)

28C

18T

N

28A

18T

N

13V

16P

K

(JS1)

ANTILOCKLAMP

TRACCNTLLAMP

TRLRABS

LAMP

FROMFUSEF4-A(CH2, PG 10)

BLINK/ECM

GROUND(354,A-D)

Figure 83 ABS/ATC (Bendix)

S08316


9.3. ABS/ATC (BENDIX) (CONT.), P. 3

Figure 84 ABS/ATC (Bendix) (cont.)

S08316


85

9.4. ABS/ATC (BENDIX) (CONT.), P. 4

DATE

DATE


NAME


RELEASE NO.

CHANGE




PART NO.


SHEET

12FEB99

94C

B18V

T

94

BJ

18LT

BL

94

BH

18L

TG

N

94

BF

18D

KB

L

CHAPTER 9

P50317A

ABS/ATC (BENDIX)

(471M)

94B

B18Y

L

AE08-52509 04

5000/9100/9200/9400/9900U00EDL2

94BA.

P54020UVTT//CIR 94BF WAS C

(35

5)

(35

0)

18B

K

18B

K

E2 E3

OU

TP

UT

INP

UT

C1 A1

EX

HA

US

T

SIN

K

RIGHTREAR

WHEELSPEED

SENSOR

A

B

C

94B

Y18D

KB

L

94B

P1

8R

D

94B

R18B

K

YL

/WH

16Y

L

(352)

RIGHT REARMODULATOR

VALVE(354)

B1

HO

LD

94B

N1

8B

N

D1E1C1

A

B

C

INP

UT

OU

TP

UT

SIN

K

EX

HA

US

T

HO

LD

H3 H2

18B

K

18B

KD

KB

L/W

H16 D

KB

L

YL

/WH

16Y

L

LT

GN

/WH

16

LT

GN

VT

/WH

16V

T

LT

BL/W

H16LT

BL

RIGHT FRONTMODULATOR

VALVE(291)

RIGHT FRONTWHEELSPEED

SENSOR

(292F)

A3A2A1

GR

OU

ND

GR

OU

ND

GR

OU

ND

94-

GL1

16W

H

94-G

L2

16W

H

94-G

L3

16W

H

ECMGND

(354)

ABS CONTROL MODULE

G3 G2

J15

87(-

)

J15

87(+

)

98K

(-)

16B

K

98J(

+)

16B

K

DD

DATALINKNEG

(515M)

DATALINKPOS

(514M)

2 1

7 9 348

LT

BL/W

H16LT

BL

VT

/WH

16V

T LT

GN

/WH

16LT

GN

DK

BL/W

H16 D

KB

L

94B

X18Y

L

REARCHASSIS

CONNECTOR(690)

2 1 A

B

C

(471M) 2 1 6 5 7

BN

/WH

11

6T

N

BK

/WH

116O

R

RD

/WH

116R

D

YL/W

H1

16B

L

DK

BL/W

H1

16B

K18 17 19 22 23

Figure 85 ABS/ATC (Bendix) (cont.)

S08316


9.5. ABS/ATC (WABCO), P. 5

DATE

DATE


NAME


RELEASE NO.

CHANGE




PART NO.


SHEET

P50317A 12FEB99

94W

K1

8L

TG

N

94

WJ

18V

T

05

5000/9100/9200/9400/9900U00EDL2

94W

D1

8B

N21

94

WH

18LT

BL

(767)

TRT//SWAP REF DESG ON C

ECU CONNS. SPLICE MS2 WAS RS2

TWISTED PAIR

P54004D

94W

C18B

K

AE08-52509

ABS/ATC (WABCO)

CHAPTER 9

(423M)

TOSPLICE

MS2(CH 9, PG 6)

AT

C L

IGH

T

JKP 28NOV00

ABSCONTROLMODULE

INP

UT

OU

TP

UT IN

OU

T

AB

S L

IGH

T

12 1515

3

1

2

63

(77

1)


LEFTFRONTWHEELSPEED

SENSOR

LEFTFRONT

MODULATORVALVE(768)

[BL

1]

16B

L

[BN

1]

16B

N

[GN

/YL1]

16G

N

94

H16G

Y

94-G

16W

H

6

94B

E16

GY

AT

CF

UN

CT

ION

TRAILER

94T

18G

Y

(420)

7

84 6

5

MUD/SNOWSWITCH(753M)

11GR16WH

94-GB18WH

28C18TN

13V16PK

94-G

C1

8W

H

FROMABS POWER

RELAY(CH 9,PG 6)

G3GROUND

ADAPTER(455M)

94E

18

GY

62

AJ

16D

K B

L

ANTILOCK

(471M)

L2PANEL LTS

FEED ADAPTER(504M)

FROMFUSEF4-A

(CH 2,PG 10)

(420M) 1415 G1GROUND

ADAPTER(453M)

BLINK CODESWITCH(511M)

5

46

3 4 9 8 10

(1000)

[BK

4]

16B

K

[BN

4]

16B

N

2

(76

6)

TR

AIL

ER

LIG

HT

TRACCNTL

14

94B

D18

GY

13

28A18TN

(423M)

Figure 86 ABS/ATC (WABCO)

S08316


87

9.6. ABS/ATC (WABCO) (CONT.), P. 6

DATE

DATE


NAME


RELEASE NO.

CHANGE




PART NO.


SHEET

ABS/ATC (WABCO)

12FEB99

94W

B1

8B

N

94

WE

18LT

BL

94W

F18

BN

94W

G1

8L

TG

N

P54004D

94W

A1

8B

K

ECU CONNS. SPLICE REFS WERE RS1,RS2

F10-B5A*

TRT//SWAP REF DESG ON C

AE08-52509 06

5000/9100/9200/9400/9900U00EDL2

P50317A

CHAPTER 913Y

14P

K

FROMLEFT FRONT

MODULATOR VALVE(CH 9, PG 5)

FROMLEFT REAR


FROMRIGHT REAR


94W

K1

8 L

TG

N

94

WW

18 R

D

94W

N18 D

KB

L

(770)

JKP 28NOV00

8

EC

U(+

)

7

BA

TT


1

3

1

2

INP

UT

OU

TP

UT

IN

OU

T

10 13

[BK

3]

16B

K

[BN

3]

16B

N

[GN

/YL2]

16G

N

[BN

2]

16B

N

[BL2

]16B

L


VALVE(769)


SENSOR

4

EC

U(-

)94-G

F14

WH

(7J)ECMGND

ABS CONTROL MODULE

94K

14G

Y

F10-A15A

*

J158

7(-

)

J158

7(+

)

98K

(-)

16D

K B

L

98J(

+)

16R

D

DD

DATALINKNEG

(515M)

DATALINKPOS

(514M)

I1IGNITIONADAPTER(494M)

87

85

86

30

A

87

94-GC18WH

14AN10RD

13W14PK

14AN10RD

14K6RD

ABSPOWER RELAY

(152M)*

B1BATTERY

STUD

FROMABS WARNINGLIGHT RELAY

(CH 9,PG 5)

13X14PK

94A10RD

(766)(771)

9

GR

OU

ND

94-G

A16G

Y

94

-GB

16

GY

1110 4

1 27 6 5(471M)

(1000)(MS2)

(5710L)

12

3 4 5

1 2

TWISTED PAIR

94-G

D14

WH

(MS1)

Figure 87 ABS/ATC (WABCO) (cont.)

S08316


9.7. ABS/ATC (WABCO) (CONT.), P. 7

Figure 88 ABS/ATC (WABCO) (cont.)

S08316


89

9.8. TRAILER CONNECTION — BACK OF SLEEPER MOUNTED W/TRACTOR ABS, P. 8

Figure 89 Trailer Connection — Back of Sleeper Mounted W/Tractor ABS

S08316


9.9. TRAILER CONNECTION W/FOUR WHEEL TRAILER — FRAME MOUNTED, P. 9

Figure 90 Trailer Connection W/Four Wheel Trailer — Frame Mounted

S08316


91

9.10. TWO SPEED AXLE WIRING, P. 10

Figure 91 Two Speed Axle Wiring

S08316


9.11. TRUCK BODY CONNECTION, P. 11

Figure 92 Truck Body Connection

S08316


93

9.12. TRAILER CONNECTION N/SLEEPER — BACK OF CAB MOUNTED, P. 12

Figure 93 Trailer Connection N/Sleeper — Back of Cab Mounted

S08316


9.13. TRAILER CONNECTION W/FOUR WHEEL TRAILER — FRAME MOUNTEDW/5000, P. 13

Figure 94 Trailer Connection W/Four Wheel Trailer — Frame Mounted W/5000

S08316


95

9.14. MERITOR G SERIES TRANSMISSION, P. 14

REFERENCEREVCHK DRAWN

PART NO.



INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

CHANGE

RELEASE NO.

NAME

NAVISTAR INTERNATIONALTRANSPORTATION CORP.

DATE


SHEETDATE

5000,9100,9200,9400,9900 CIRCUIT DIAGRAM

12FEB99 14

MERITOR G SERIES XMSN

U00EDL2

P50317A AE08-52509

CHAPTER 9

07FEB00 RMVD J4,2;ADDED G4, A P50119U

1279

JKP


LOWSOLENOID

HIGHSOLENOID

NEUTRALSWITCH

(IN GEAR)

A B C D E FB A

LATCHINGRELAY

HIGH/LOWSWITCH

BAA B C D

G4-GROUNDADAPTER

(456)

I2-IGNITIONADAPTER

(495)

13Y14PK

* F11-A10A

92P

F1

4T

N

E

14

RD

XMSNPOWER

(1130)

UNLABELED CIRCUITS ANDCONNECTORS ARE PART OFMERITOR'S WIRING-SHOWNAS REFERENCE ONLY

B

14W

H

XMSNPOWER

(1279)

Figure 95 Meritor G Series Transmission

S08316


9.15. EATON AUTOSHIFT TRANSMISSION — CAB WIRING, P. 15

Figure 96 Eaton Autoshift Transmission — Cab Wiring

S08316


97

9.16. EATON AUTOSHIFT TRANSMISSION — TRANSMISSION WIRING, P. 16

Figure 97 Eaton Autoshift Transmission — Transmission Wiring

S08316


9.17. EATON LIGHTNING TRANSMISSION — TRANSMISSION WIRING, P. 17

Figure 98 Eaton Lightning Transmission — Transmission Wiring

S08316


99

9.18. EATON ULTRASHIFT/DM2 — TRANSMISSION WIRING, P. 18




CHK NAME

DATE

ELECTRICAL CIRCUIT DIAGRAMINTERNATIONAL TRUCK AND ENGINE CORPORATION

REFERENCE

RELEASE NO.

CHANGEDATE REV

SHEET

DRAWN

PART NO.

CHAPTER 9EATON ULTRASHIFT/DM2 - XMSN WIRING

5000/9100/9200/9400/9900

AE08-52509 18U00DLCK

58689J 25OCT03

+12V

87A

E

7

98U(+)/98UA(+)*16BK

98A(+)14BK

2

98UB(+)/98U(+)*

16BK

17A14PK

GROUND

A

86 30

4

C

5

98C(-)14BKDATALINK

NEGATIVE(515)

87

6

DATALINK(137)

AUTOSHIFTGEAR DISPLAY

(1240)

17X14PK

85

98V(-)/98VA(+)*16BK

DATALINKPOSITIVE

(514)

B98VB(-)

/98V(-)*16BK

85

87

87A

86

30

START FEEDADAPTOR(509)

KEYSWITCH(40M)

STARTENABLERELAY(201M)

AUTOSHIFTSELECTOR

(1189)

A2

C3

A3

17W16PK17U

16PK

17-GA16WH

13U16PK

KEYSWITCH(40M)

10A2 1

5A4 3

13UA16PKC1

92S16TN

13D20PK

EATONULTRASHIFT/DM2

(1316OL)

13UB18PK

92RT16TN

92RC16TN

H3

H113DM118PK

EATONULTRASHIFT/DM2(1316PL)

EATONULTRASHIFT/DM2

XMSN RELAY(200M)

B2

C2

98UC(+)18OR

98VC(-)18GY

92Q18RD

92MA18BLK

92P18BL

PANEL LTSFEED ADAPTOR

(504M)

K392MB16TN

ABS DASHCONNECTOR

(471)

92M16TN

34

F

B

92U16TN

PUSH BUTTONSTART SWITCH(41M)

1714PK

17A14PK

* W/COBRA SHIFTER

Figure 99 Eaton Ultrashift/DM2 — Transmission Wiring

S08316


9.19. EATON ULTRASHIFT/DM2 — TRANSMISSION WIRING (CONT.), P. 19

Figure 100 Eaton Ultrashift/DM2 — Transmission Wiring (Cont.)

S08316


101

9.20. EATON ULTRASHIFT/DM2 AND COBRA SHIFTER, P. 20




CHK NAME

DATE


REFERENCE

RELEASE NO.

CHANGEDATE REV

SHEET

DRAWN

PART NO.

CHAPTER 9EATON ULTRASHIFT/DM2 & COBRA SHIFTER

5000/9100/9200/9400/9900

AE08-52509 20U00DLCK

58689J 25OCT03

7

98UA(+)/98U(+)*16BK

98A(+)14BK

98U(+)/98UB(+)*

16BKA

5

98C(-)14BKDATALINK

NEGATIVE(515)

6

DATALINK(137)

AUTOSHIFTGEAR DISPLAY

(1240)

98VA(-)/98V(-)*16BK

DATALINKPOSITIVE

(514)

B98V(-)

98VB(-)*16BK

85

87

87A

86

30

AUTOSHIFTSELECTOR

(1189)

13U16PK

KEYSWITCH(40M)

10A2 1

13UA16PKC1

92S16TN

EATONULTRASHIFT/DM2

XMSN RELAY(200M)

B2

C2

98UC(+)18OR

98VC(-)18GY

92Q18RD


(504M)

B

92U16TN

1

92T

I18

TN

23

92

-GT

16

WT

EATON TONEGENERATOR

(1309M)

4

J2

J392JA

/92J*16TN

92HA/92H*16TN

92H16TN

92J16TN

30

31

ABS DASHCONN

(471)

63 4 EATON COBRASHIFT LEVER

(1308)

5

98

W(+

)1

8B

K

98

X(-

)1

8B

K

281

92MC16TND3

H292SL16TN

92MA16TND1

D292MM16TN

* W/O COBRA SHIFTER

** FOR COMPLETE ULTRASHIFT WIRING SEE CHAPTER 9 PAGES 18 AND 19.

92

-GL

16

WT

62

Y1

6D

KB

L




CHK NAME

DATE


REFERENCE

RELEASE NO.

CHANGEDATE REV

SHEET

DRAWN

PART NO.

Figure 101 Eaton Ultrashift/DM2 and Cobra Shifter

S08316


9.21. ABS6/ATC BENDIX AIR, P. 21

CHK NAME

RELEASE NO. DATE

DRAWN


REV REFERENCE




CHANGE

SHEETPART NO.

DATE


U00VTT1

01MAR04 21

9200/9400/9900

50337C

ABS-6/ATC BENDIX AIR

CHAPTER 9

AE08-52509

CHAPTER 9

BA

TT

ER

Y

16

94P

12G

Y

F10-A 30A *

IGNITIONADAPTER

(494)

ABSCONTROLMODULE

AB

S W

L

18


94H

16

GY

94E

18G

Y

(420M)

6

AT

C L

AM

P/

AT

C O

RS

94B

D18G

Y

14AN10RD

B1BATTERY

STUD

14AN10RD

14A

N10R

D

17

ABSFEED

(5710)

A

RIGHT SIDECLUSTER

1415

2

1

(464M)

92V

T1

6G

Y

ABS XMSNINTERRUPT

(1085M)

A

B1

24

5

94S

T14G

Y

94KP18TN

92-GG18TN

94-G

L16

WH

ATCOFF-ROAD

SWITCH(511)

87

30

85A

86

87

RE

TA

RD

ER

14(423M)

94T

18G

Y

2

3

(420M)

ABSWARNLAMP

TRACCNTLLAMP

TRLRABS

LAMP

FROM FUSEF4-A

(CH2, PG 10)

BLINKCODE

GROUND(354B)

94B

E18G

Y

3

IGN

ITIO

N94K

A18P

K

28C18TN

28A18TN

13V16PK

(423M)

G1GROUND

ADAPTER(453M)

L2PANEL

LTS FEEDADAPTER(504M)

3

4

5

6

BLINKCODE

SWITCH(511M)

14K6RD

6

2

48

5 7

31

94-GB18WH

11G

R16W

H

62A

J16D

K B

L

TR

AIL

ER

AB

SW

L

(1348)

ABS XMSNSIGNAL RELAY

(1084M)

4

F10-B 5A *

(464M)

3

13W

14P

K

12

AB

S W

L G

ND

94-G

L2

16W

H

Figure 102 ABS6/ATC Bendix Air

S08316


103


CHK NAME

RELEASE NO. DATE

DRAWN


REV REFERENCE




CHANGE

SHEETPART NO.

DATE


04MAR04

U00VTT1 5000/9100/9200/9400/9900

CHAPTER 9

50337C

ABS-6/ATC BENDIX AIR

AE08-52509 22

18B

K

18B

K

10 11

WS

S_

DR

+

WS

S_

DR

-

RIGHTREAR

WHEELSPEED

SENSOR

94B

Y18D

KB

L

YL

/WH

16Y

L

(352)

1

EC

M G

RO

UN

D94-G

A12W

H

ECMGND

(354A)

ABSCONTROLMODULE

13 14

J15

87

_B

J1587_A

98

K(-

)16B

K

98

J(+

)16B

K

DD

DATALINKNEG

(515M)

DATALINKPOS

(514M)

2 1

34

DK

BL/W

H16 D

KB

L

94

BX

18

YL

YL

/WH

116B

L

DK

BL/W

H1

16B

K22 23

J1939 ENGINEDATA LINK

(1097)

3

J19

39

_L

O

YL1(+

)18Y

L

BN

116V

T

6

C

(471M)

GN2(-)18GN

2

(100)

A

7

TRACTIONCONTROL

VALVE(360)

94B

V1

8B

N

TN

/WH

16T

N

YL2(+)18YL

8

20

(471M)

4

GN

(-)

18G

N

TC

V_D

A

5

TC

V_D

A_C

MN

REARCHASSIS

CONNECTOR(690)

PK

/WH

16

PK

J1939 TERMRESISTOR

(1110)

94

BW

18D

KB

L

1

J19

39

_HI

5

1

BL1

16Y

L

21

YL(+

)18Y

L

GN

1(-

)1

8G

N

GN

1(-

)18G

N

YL1(+

)18Y

L

11

13

Ac

(1348)

DENOTESTWISTED PAIR


S08316



CHK NAME

RELEASE NO. DATE

DRAWN


REV REFERENCE




CHANGE

SHEETPART NO.

DATE


50337C 01MAR04 AE08-52509 23

5000/9200/9400/9900U00VTT1

CHAPTER 9ABS-6/ATC BENDIX AIR

A

B

C

16 17 12

HO

LD

RE

LE

AS

E

CO

MM

ON

ABSCONTROLMODULE

WS

S_

SL+

WS

S_S

L-

CO

MM

ON

RE

LE

AS

E

HO

LD

5 8

A

B

C

123

18B

K

18B

K

(289)

LEFT REARMODULATOR

VALVE(353)

LEFT FRONTWHEELSPEED

SENSOR

LEFT FRONTMODULATOR

VALVE(290F)

94

BM

18

BN

94B

K18B

K

94B

L18R

D

94B

F18O

R

94B

C1

8G

Y

18

BK

18B

K

15 18W

SS

_D

L+

WS

S_

DL-

(351)

LEFTREAR

WHEELSPEED

SENSOR

2 1

10 2 1

BN

/WH

16B

N

GY

/WH

16G

Y

OR

/WH

16O

R

12 11

BK

/WH

16B

K

RD

/WH

16R

D

2 1

LT

BL/W

H1

16G

Y

LT

GN

/WH

116LT

GN

VT

/WH

116

BN

OR

/WH

116LT

GN

GY

/WH

116LT

BL

18 17 19 24 25

94BT18LTBL

94BS18PL

94BU18LTGN

94BZ18OR

94CA18GY

4 3 9 8 10

OR

/WH

16O

R

GY

/WH

16G

Y

RD

/WH

16R

D

BK

/WH

16B

K

BN

/WH

16B

N

94C

B18P

L94B

A18

DK

BL

11

B

94BR18BK

14

(471M)

18

BK

4

8

15

18B

K

7


VALVE(291)

CO

MM

ON

DK

BL/W

H16 D

KB

L

94B

J18LT

BL

13 9

RIGHT REARMODULATOR

VALVE(354)

LT

GN

/WH

16LT

GN

10

94B

B18Y

L

6

C

2

LT

GN

/WH

16LT

GN

1

WS

S_

SR

+

REARCHASCONN

(690)

WS

S_S

R-

BN

/WH

11

6T

N

16

CO

MM

ON

9

HO

LD

RE

LE

AS

E

94BN18BN

5

RD

/WH

116R

D

6

94B

H18LT

GN

94BP18RD

LT

BL/W

H16L

TB

L


SENSOR

VT

/WH

16V

T

1 7

14

HO

LD

BK

/WH

116O

R

7

RE

LE

AS

E

YL/W

H16Y

L

A

B

2

C

LT

BL/W

H16L

TB

L

A

VT

/WH

16V

T(292F)

(471M)

(1349)


S08316


105

9.24. ABS6 ADVANCE ECU, W/BENDIX RSP, P. 24

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

U00VTT1

18MAY05 24

9920 & 9940 (IROS SUSP ONLY)

59716T

ABS-6 ADVANCE ECU,W/BENDIX RSP

CHAPTER 9

AE08-52509

CHAPTER 9

9

ADVANCE ABS-6CONTROLMODULE

(1361)

CA

N_S

EN

_LO

12 6 2 3 4 1 10 8 7115

YAW RATESENSOR(1364)

STEERING WHEELPOSITION SENSOR

(1363)

CA

N_S

EN

_H

I

CA

N_S

EN

_C

MM

CA

N_S

EN

_S

PL

94S

CA

18G

Y

PS

_S

IG 2

PS

_C

MM

PS

_S

PL

PS

_S

IG 3

PS

_S

IG 1

PM

V_T

R_H

LD

PM

V_T

R_C

MM

PM

V_T

R_

RE

L

94S

DA

18G

Y

94S

BA

18G

Y

94

SA

A18G

Y

94S

F18

GY

94S

ZD

18G

Y

94S

VD

18G

Y

94S

H18

GY

94

SE

18G

Y

94S

L18G

Y

94

SN

18G

Y

94S

M18

GY

GN

21

8G

N

YL

218Y

L

(471M)40 41 42 43 44

1 2 3

PM

VT

RA

ILE

R

TRAILERMOD VALVE

(1368)

94S

VD

18

GY

94S

ZD

18G

Y

ABC ABC ABC

BN

21

8B

N

YL

18Y

L

GN

18G

N

BL

18B

L

WH

18W

H

BN

18B

N

OR

18O

R

1 2 3 44 3 2 1

94S

AB

18G

Y

94S

BB

18G

Y

94S

CB

18G

Y

94S

DB

18G

Y

94S

B2

0G

Y

94S

A2

0G

Y

94S

C2

0G

Y

94S

D2

0G

Y

45

48

47

46

94SDB18GY

94SCB18GY

94SBB18GY

94SAB18GY

PRESSURESENSOR 1

(1365)PRESSURESENSOR 2

(1366)

PRESSURESENSOR 3

(1367)

(471M)

BK

/WH

216B

K

BN

/WH

216

BN

RD

/WH

216R

D

393837 (471M)

DENOTESTWISTED

QUADRUPLET

5 3

TC

V_S

A

TC

V_S

A_C

MM

94S

J18G

Y

94

SK

18

GY

35

BK

/WH

216B

K

RD

/WH

216R

D

36

(1360)

(471M)

TCVLOCATED AT X-MEMBER

BACK OF CABLOCATED ON

STEERING COLUMN

LOCATED AT LEFT RAIL

LOCATED AT LEFT RAIL

LOCATED ATRIGHT REAR

AIR BAG

LOCATED ATOUTSIDE RIGHT

DASH PANEL

LOCATED ATFOOT VALVEUNDER CAB

Figure 105 ABS6 Advance ECU, W/Bendix RSP

S08316


9.25. EATON AUTOSHIFT 3, P. 25

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

AE08-52509 25

5000/9100/9200/9400/9900U00L788

59822S 23SEP05

EATON AUTOSHIFT 3

CHAPTER 09

92E

TA

16T

N

3EB(+)18BK

START_EN -

DATALINK(137)

G

3V(-)18BK

4

92ET16TN

92ET16TN

92E

TC

18T

N

4

35

17-GA16WH

A

C

DASHCONNECTOR

(471)

B

17EM16PK

C

PANEL LTSFEED

ADAPTOR(504)

3EC(-)18BK

85

17A12PK

87A

3U(+)18BK

1

2

45

17-GA16WH

F

98C(-)18BK

4

IGNITIONPOWER

32

6

43

17EA16PK

30

2

+12V

3EC(-)16BK

3UB(+)18BK

TCM IGNITIONFUSE (464)

10 A

98A(+)18BK

92ET16TN

2

17X12PK

3V

C(-

)18B

K

2

44

92ETC12TN

7

STARTENABLE(201M)

17A14PK

17EM16PK

3U

C(+

)18B

K

13U16PK

10

3

86

EATON TONE GENERATOR

(1309)92M

A16

TN

DASHINTERCONNECT

(1900)

17EA16PK

J1587 -

E 29

A

KEY SWIGN

(40M)

1714PK

11 3EC(-)18BK

3EB(+)18BK

87

B

17-GA16WH

D

LATCH

DATALINKNEGATIVE

(515)

AUTOSHIFTTRANSMISSION

ECM(7105)

26

17EA16PK

EATON GEARDISPLAY(1240)

17A14PK

26 17EM16PK

3EB(+)16BKJ1587 +

H

B

TO CAB GND(506)

3VB(-)18BK

PUSHBUTTONSTART(41M)

42

92P

16T

N

(102)

TO STARTERSOLENOID

5

DATALINKPOSITIVE

(514)

E

92ETB16TN

5

START_EN +

1

1

START FEEDADAPTOR

(509)

W/ COBRASHIFTER ONLY

Figure 106 Eaton Autoshift 3

S08316


107

9.26. EATON AUTOSHIFT 3, P. 26

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

AE08-52509 26

5000/9100/9200/9400/9900 U00L788

59822S 23SEP05

EATON ULTRASHIFT 3

CHAPTER 09

EATRONULTRASHIFT/DM3

(13160L)

92EG16TN

22 92EJ16TN

92EJ16TN

92EJ16TN

92EG16TN

20

13DM218PK

30

92EH16TN

21

L

92EH16TN

85

MEIIR CONTACT

87

92EH16TN

13D18PK


ECM(7105)

32

MEIIR -K

86

92EG16TN

33

MEIIR +

EATONULTRASHIFT/DM2

(1316PL)

J

87A

DASHINTERCONNECT

(1900)

34

ABS DASHCONNECTOR

(471)

NOTE: EATON ULTRASHIFT 3 CIRCUITRY ON SHEET 25 NEEDED IN ADDITION TO CIRCUITRY ABOVE.

EATON ULTRASHIFT3/DM3

XMSN RELAY (200M)

A

A

Figure 107 Eaton Autoshift 3

S08316


9.27. EATON AUTOSHIFT 3 W/PUSH BUTTON SHIFTER, P. 27

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

AE08-52509 27

5000/9100/9200/9400/9900 U00L788

59822S 23SEP05

EATON AUTOSHIFT 3 W/PUSH BUTTON SHIFTER.

CHAPTER 09

92EL16TN

31

27

B

START MOTOR(-)(1192)

27

A

HIL(-)

A38

14B12RD

98YL4(+)18YL

D92EL16TN

10-G12WH

28

98GN4(-)18GN

92ER16TN

F2

AUTOSHIFT ECMPOWER FUSE

(1195)

F

F1

SHIFT CONTROLPOWER (-)

5-18GN

START MOTOR(+)(1191)

30

5B

-18G

N

28HIL(+)

J3

J1939(-)

C

J1939(+)

AUTOSHIFT SELECTOR

(7905)

98YL4(+)18YL

25

N

J1939TERMINATING

RESISTOR(1239)


(504)

5+18YL

92EL16TN

DASHINTERCONNECT

(1190)

A

C

98YL4(+)18YL

30A

AUTOSHIFTTRANSMISSION ECM

(7105)

98GN4(-)18GN

36

DIMMER CONTROL

M

62Y16DKBL

92ER16TN

ENGINE ECM(1098)

C1

B3

98GN4(-)18GN

92ER16TN

31

5B

+18Y

L

14A12RD

5A-18GN

2

3

ABS DASHCONNECTOR

(471)

SHIFT CONTROLPOWER (+)

5A+18YL

Figure 108 Eaton Autoshift 3 W/Push Button Shifter

S08316


109

9.28. EATON AUTOSHIFT 3 W/COBRA SHIFTER, P. 28

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

AE08-52509 28

5000/9100/9200/9400/9900 U00L788

59822S 23SEP05

AUTOSHIFT 3 W/COBRA SHIFTER

CHAPTER 09

46

31

92E

LB

18T

N

SHIFT CONTROLINPUT COMMON

92ELA16TN

30

D

92EL16TN

17

5

DIMMER CONTROL

10-G12WH

COBRA SELECTOR(1308)

14A12RD

23

J1939TERMINATING

RESISTOR(1239)

5A-18GN

92EK16TN

28

ABS DASHCONNECTOR

(471)

27

47

5B

+18Y

L

92EE16TN

92ED16TN

B

J1939(-)

92ED16TN

8

A

DASHINTERCONNECT

(1190)

92EF16TN

N

A

2

30A

SERVICE LIGHT OUTPUT

5B

-18G

N

14B12RD

6

62Y16DKBL

25

J1939(+)

1

5A+18YL

START MOTOR(+)(1191)

92EL16TN

92ER16TN

92EF16TN


(504)

5-18GN

92ER16TN


ECM(7105)

P

92ED16TN

3

C

SHIFT CONTROLINPUT MANUAL

15

ENGINE ECM(1098)

F

C

AUTOSHIFT ECMPOWER FUSE

(275)

4

92EK16TN

SHIFT CONTROLINPUT AUTO

EATON TONE GENERATOR

(1309)31

R

M

SHIFT CONTROLPOWER (-)

2

92ER16TN

SHIFT CONTROLPOWER (+)

92EE16TN

16

92EK16TN

92EL16TN

5+18YL

A

START MOTOR(-)(1192)

36

3

92EF16TN

38

92EE16TN

4

Figure 109 Eaton Autoshift 3 W/Cobra Shifter

S08316


10. SLEEPER LIGHTING AND ACCESSORIES (CHAPTER 10)10.1. AUXILIARY CIRCULATION FAN (LOW ROOF), P. 1

12FEB02

AUXILIARY CIRCULATION FAN (LOW ROOF)


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


AE08-54338 01

5000/9100/9200/9400/9900U00EDL2

55093F

CHAPTER 10

U00JKP2

4MAR02

U00GSD1

4MAR02

76L

16LT

GN

14A

V10R

D14A

K6R

D

GROUNDADAPTER

(454)

M

B2BATTERY

STUD

* F10-D30A

* FUSE LOCATIONS VARY- CHECK INSIDE POWER DISTRIBUTION CENTER FOR ACTUAL LOCATION

14

AX

10R

D

(942)

14A

X10R

D

582-A 582-B5A

(642)

76L

18B

K76-G

L18W

H

11-GAD14WH

(642)11-GAD

14WH11-GBD

12WH

(906)11-GBD

12WH

76L18BK

76-GL18WH

(611)

OFFLO

HI

BK

BK

RD

OR

AUXILIARYCIRCULATION

FAN

76K

582-C

Figure 110 Auxiliary Circulation Fan (Low Roof)

S08316


111

10.2. AUXILIARY CIRCULATION FAN (HIGH ROOF), P. 2

12FEB02

AUXILIARY CIRCULATION FAN (HIGH ROOF)


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


AE08-54338 02

5000/9100/9200/9400/9900U00EDL2

55093F

CHAPTER 10

U00JKP2

4MAR02

U00GSD1

4MAR02

76K

16LT

GN

14A

V10R

D14A

K6R

D11-G

AG

14W

H GROUNDADAPTER

(454)

M

B2BATTERY

STUD

* F10-D30A


14A

X10R

D

(942)

14A

X10R

D76K

18B

K76-G

K18W

H

11-GBC14WH

11-GBD12WH

(906)11-GBD

12WH

76K18BK

76-GK18WH

(1305)

OFFLO

HI

BK

BK

RD

OR


FAN

76

L

582-B5A

582-C582-A

Figure 111 Auxiliary Circulation Fan (High Roof)

S08316


10.3. AUXILIARY CIRCULATION FAN (SKYRISE), P. 3

12FEB02

AUXILIARY CIRCULATION FAN (SKYRISE)


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


AE08-54338 03

5000/9100/9200/9400/9900U00EDL2

55093F

CHAPTER 10

U00JKP2

4MAR02

U00GSD1

4MAR02

76L

16LT

GN

14A

V10R

D14A

K6R

D

GROUNDADAPTER

(454)

M

B2BATTERY

STUD

* F10-D30A


14

AX

10R

D

(942)

14A

X10R

D

(642)

76K

18B

K76-G

K18W

H

11-GAD14WH

(642)11-GAD

14WH11-GBD

12WH

(906)11-GBD

12WH

76K18BK

76-GK18WH

(611)

OFFLO

HI

BK

BK

RD

OR


FAN

(323)

W/SKYRISEONLY

582-B5A

582-C582-A 582-C582-A

Figure 112 Auxiliary Circulation Fan (Skyrise)

S08316


113

10.4. BUNK FLUORESCENT AND READING LIGHTS, P. 4


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


BUNK FLUORESCENT AND READING LIGHTS

AE08-54338 04

5000/9100/9200/9400/9900U00EDL2

55093F 12FEB02

CHAPTER 10

62M16DK BL

U00JKP2

4MAR02

U00GSD1

4MAR02

63-GA16WH

F8-D20A

63AR18DK BL

(605)

18R

D

(605)

18W

H

18B

K

UNDERCABINET

LIGHT

(605)

63

AR

18D

K B

L

(428)

62A

P16D

K B

L

62-G

E18W

H

11-GAB14WH

(429)

11-G

AB

16W

H11-G

B8W

H

GROUNDSTUD

(RIGHTDASH

PANEL)

11-GN8WH

11-GBC14WH

11

-GB

C14W

H

SLEEPERDOME

LIGHTSWITCH(502)

62E

18

DK

BL

62A

P16

DK

BL

(643)

63-G

J16W

H

63-G

K16W

H63-G

F16W

H

63-G

E16W

H

63-GF16DK BL

63-GE16DK BL

(906)

62-G

Z18W

H

(906)

63AS18DK BL

(643)

63AP18OR

(603)

18B

K

63-G

J18B

K

63-G

K18W

H

BUNKDOME

LIGHTSWITCH(594)

62

Z1

8D

K B

L62B

P16

DK

BL

62B

P1

6D

K B

L

BUNKFLUORESCENT

LIGHT

(CH 11,PG 11)

8

7

62-G

E18W

H

GROUNDADAPTER

(454)

11

-GB

D12W

H

(906)

11-G

BD

12W

H11-G

AD

14W

H

63-G

E16D

K B

L

63

-GF

16D

K B

L

(429)

14AK6RD

B2BATTERY

STUD14AP14RD

1

63AA14DK BL

3

(906)

18R

D

63A

P16D

K B

L

(604)

18W

H

63U

18D

K B

L

11

-GA

D14W

H

18B

K

UPPERBUNK

READINGLIGHT

2

(604)

6

(642)

4

5

63W18DK BL

18R

D

(720)

18W

H

63W

18D

K B

L1

8B

K

LOWERBUNK

READINGLIGHT

(720)

63U18DK BL

18WH

18WH

18W

H

18W

H

(603)

63-G

J18

BK

63-G

K18W

H

(321)

L1 PANEL LTSFEED ADAPTER

(503)

(322)

PNL LT

63-G

U18W

H63

-GX

18W

H

63-G

U18W

H

63-G

R18W

H

63-G

W18W

H

READINGLIGHT GND

SWITCH

63-G

U18W

H

(322)

(220)

W/SKY-RISEN/SKY-

RISE

(W/SKYRISE)

(W/SKYRISE)

9

8

4 36

2B5B

10 1

7

63AA14DK BL

63U18DK BL

11-GAF10WH

11-GAE12WH

Figure 113 Bunk Fluorescent and Reading Lights

S08316


10.5. BUNK SPEAKERS, P. 5


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


12FEB02

BUNK SPEAKERS

AE08-54338 05

5000/9100/9200/9400/9900U00EDL2

55093F

CHAPTER 10

U00JKP2

4MAR02

U00GSD1

4MAR02

20B

K

20G

N

20G

N

20B

K

(575)(574)

VOLUME/BALANCE CONTROL

18

GN

18R

D

18

BN

18R

D

18

GN

18Y

L

(117)

(117)

(118)

(118)

(117) (118)

(642)(322) (323)

LEFT BUNKSPEAKER

RIGHT BUNKSPEAKER

18LT GN18LT GN

+ +

- -

86

AX

18LT

GN

86

AY

18LT

GN

(CH 8,PG 13)

FROMCAB

RADIO

(906)86AR

18LT GN

86AS18LT GN

86AU18LT GN

86AT18LT GN

86AR18LT GN

86AS18LT GN

86AU18LT GN

86AT18LT GN

W/AUXILIARY RADIO CONTROL STANDARD

86A

Z18LT

GN

86

AW

18LT

GN

86A

W18LT

GN

86A

X18LT

GN

86A

Z18LT

GN

86

AY

18LT

GN

86AW18LT GN

86AX18LT GN

86AY18LT GN

86AZ18LT GN

FOR SKYRISEONLY

FOR SKYRISEONLY

Figure 114 Bunk Speakers

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115

10.6. LUGGAGE COMPARTMENT LIGHTS, P. 6

12FEB02


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


LUGGAGE COMPARTMENT LIGHTS

AE08-54338 06

5000/9100/9200/9400/9900U00EDL2

55093F

CHAPTER 10

U00JKP2

4MAR02

U00GSD1

4MAR02

B2BATTERY

STUDF8-D20A

(906)

63A

A14

DK

BL

63AC18DK BL

63AA14DK BL

14AP14RD

14AK6RD

63AJ18BK

63A

B14D

K B

L

(583)

18B

K

LEFTMERCURYSWITCH

18W

H

(583)

63A

K18W

H63-G

AK

18W

H

LEFTLUGGAGE

COMPARTMENTLIGHT

(1287)

(587)

18B

K

RIGHTMERCURYSWITCH

18W

H

(587)

63A

E18W

H63-G

D18W

H

RIGHTLUGGAGE

COMPARTMENTLIGHT

(1286)

11-GAG12WH

11-G

BC

14W

H

GROUNDADAPTER

(454)

(906)

11-GBD12WH

63AD18BK

11-GBD12WH

63

AL

18D

K B

L

63A

H18D

K B

L

11-GBC12WH

(1304)

18B

K

LIFT-UPBUNK

SWITCH

18W

H

(1304)

63A

M18D

K B

L63-G

N18W

H

CENTERLUGGAGE

COMPARTMENTLIGHT

(1288)

63A

N1

8D

K B

L

63AY18DK BL

63AZ18DK BL

63AG18DK BL

Figure 115 Luggage Compartment Lights

S08316


10.7. POWER SOURCE, P. 7


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


12FEB02

POWER SOURCE

AE08-54338 07

5000/9100/9200/9400/9900U00EDL2

55093F

CHAPTER 10

CAB CHASSIS GROUND

U00JKP2

4MAR02

U00GSD1

4MAR02

14

AY

14R

D14A

W10R

D1

4A

K6R

D

GROUNDADAPTER

(454)

B2BATTERY

STUD

F10-C20A

*


14

AY

12R

D

11-GBD12WH

(906)11-GBD

12WH

11-G

BC

14W

H

(942)

RIGHTBULKHEAD

AUXILIARYPOWER

SOURCE(789)

86-G

H14W

H11-G

AG

12

WH

11-GBC12WH

14AZ14RD

11-GN8WH

11-GAF10WH

11-GN8WH

11-GAF10WH

11-G

AE

12

WH

86-G

N14W

H

CONTROLPANEL

AUXILIARYPOWER

SOURCE(1306)

14

AZ

14R

D

Figure 116 Power Source

S08316


117

10.8. REFRIGERATOR WIRING, P. 8


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


12FEB02

REFRIGERATOR WIRING

AE08-54338 08

5000/9100/9200/9400/9900U00EDL2

55093F

CHAPTER 10

U00JKP2

4MAR02

U00GSD1

4MAR02

14

AX

18R

D

GROUNDADAPTER

(454)

B2BATTERYADAPTER

(498)

F10-A5A

*


11-GBD14WH

(906)

11-GBD14WH

11-GBC14WH

1

5 2 7

864 3

62X

18D

K B

L

86A

V18LT

GN

62-GX18WH

REFRIGERATORON/OFFSWITCH(613)

(612)

86AG18LT GN

86-G

R18W

H

PANEL LIGHTFEED

ADAPTER (504)

PANEL LIGHTGROUND

ADAPTER (506)

86-GK18WH

(906)

86A

G18LT

GN

Figure 117 Refrigerator Wiring

S08316


10.9. TV/VCR WIRING, P. 9


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


TV/VCR WIRING

12FEB02 AE08-54338 09

5000/9100/9200/9400/9900U00EDL2

55093F

CHAPTER 10

U00JKP2

4MAR02

U00GSD1

4MAR02

14A

V10R

D14

AK

6R

D

GROUNDADAPTER

(454)

B2BATTERY

STUD

F10-D30A

*


14A

X10R

D1

4A

X10R

D

11-GBD12WH

(906)

11-GBD12WH

TVPOWER

SOURCE(607)

(942)

86A

P14LT

GN

86AP14LT GN

86-GP14WH

(1315)

86AP14LT GN

86-GP14WH

11-G

AG

12W

H

11-GBC14WH

W/118" PRO-SLEEPER

(607)

11-GBC12WH

86A

P14LT

GN

86-G

P14W

H

582-B 582-C582-A20A

Figure 118 TV/VCR Wiring

S08316


119

10.10. OVERHEAD CABINETS, ACCENT LIGHTS, P. 10


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


OVERHEAD CABINETS, ACCENT LIGHTS

12FEB02 AE08-54338 10

5000/9100/9200/9400/9900U00EDL2

55093F

CHAPTER 10

63-G

BC

18W

H

63B

C18D

K B

L

63-G

BD

18W

H

63B

D18D

K B

L

63

BA

18D

K B

LWH

WH

WH

BK

BK

BK

RIGHTACCENTLIGHT

CENTERACCENTLIGHT

LEFTACCENTLIGHT

U00JKP2

4MAR02

U00GSD1

4MAR02

14A

V10R

D14A

K6R

D

GROUNDADAPTER

(454)

B2BATTERY

STUD

F10-D30A

*


14A

X10R

D14

AX

10R

D

11-GBD12WH

(906)

11-GBD12WH

62Y

18D

K B

L62B

P16D

K B

L

(906)

62B

P16D

K B

L

PANELLIGHT

(CH 11,PG 11)

(942)

ACCENTLIGHTSON/OFFSWITCH(1289)

63BB18DK BL

63-GBB18WH

(1310)

7

864

5

63B

B18D

K B

L

(643)

63BB18DK BL

63-GBB18WH

11-G

AD

14W

H

(642)11-GAD

14WH

62-GY18WH

11-GBC14WH

(1311)

11-GBC12WH

11-G

AF

10W

H11

-GN

8W

H11-G

AE

12

WH

(1312)

(1313)

582-B582-A 582-C10A

582-A

Figure 119 Overhead Cabinets, Accent Lights

S08316


10.11. OPTIONAL SLEEPER MOUNTED RADIO CONTROLS, P. 11


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


19SEP02

OPTIONAL SLEEPER MOUNTEDRADIO CONTROLS (08REK)

AE08-54338 11

5000/9100/9200/9400/9900U00LDG2

56427Z

CHAPTER 10

RADIO

ILL(8V)

LCDD1

LCDD0

V DDLCDCLK

LCDCE GND

SLEEPER MOUNTED CONTROL

ILL(8V)

LCDD1

LCDD0

V DD LCDCLK

LCDCE GND

YL

VT

OR

GY

BL

BK

GN

YL

GN

VT

OR

GY

BL

BK

A C D E F G H

A C D E F G H

A C D E F G H

24

RD

24G

N

24B

K

24B

N

24W

H

24

BL

SH

IEL

D

24R

D

24G

N

24B

K

24B

N

24W

H

24B

L

SH

IEL

D

CONNECTIONAT CONTROL

CONNECTIONAT "B" PILLAR

(1323)

CONNECTIONAT RADIO

(1322)

Figure 120 Optional Sleeper Mounted Radio Controls

S08316


121

10.12. SHORE POWER WIRING (08WET) NOT WITH INVERTER, P. 12




CHK NAME

DATE


REFERENCE

RELEASE NO.

CHANGEDATE REV

SHEET

DRAWN

PART NO.

16JAN03

SHORE POWER WIRING(08WET) NOT WITH INVERTER

AE08-54338 12

9200/9400/9900U00NWB2

57381A

CHAPTER 10

WH

/BK

/GN

WH/BK/GN

TV/ TELEPHONE

14/3

110VAC

TV

CO

AX

15A

TV/VCRCABINET OUTLET

LEFT SIDEUTILITY CABINET

OUTLET(W/72" SLEEPER ONLY)

TV INPUTCHANNEL A/B

SWITCH

A

B

SHORE POWERCONNECTIONS

WIRE

LOAD CENTER (LEFT UNDERBUNK STORAGE AREA)

14/

314/3

WH/BK/GN

WH/BK/GN14/3

TELEPHONE

BUNKBULKHEAD

OUTLET

Figure 121 Shore Power Wiring (08WET) Not With Inverter

S08316


10.13. SHORE POWER WIRING (08WET) WITH INVERTER (08WES), P. 13




CHK NAME

DATE

ELECTRICALCIRCUITDIAGRAMINTERNATIONALTRUCKANDENGINECORPORATION

REFERENCE

RELEASE NO.

CHANGEDATE REV

SHEET

DRAWN

PART NO.

16JAN03

SHORE POWER WIRING(08WET) WITH INVERTER (08WES)

AE08-54338 13

9200/9400/9900U00NWB2

57381A

CHAPTER 10

WH

/BK

/GN

14/3

TV/ TELEPHONE

WH/BK/GN

110VAC

TV

CO

AX

15A

TV/VCRCABINET OUTLET

LEFT SIDEUTILITY CABINET

OUTLET(W/72" SLEEPER ONLY)

TV INPUTCHANNEL A/B

SWITCH

A

B

SHORE POWERCONNECTIONS

WIRE

LOAD CENTER(LEFT UNDERBUNK STORAGE AREA)

ACIN

ACOUT

DC+

DC-

DC/ACINVERTER

SLEEPER PANELON/OFF CONTROL

- + 200A

CHASSISIN-LINE

CONNECTIONS

FRAME RAILGROUND

14/

3

2/0 RD

2/0 BK

2/0

2/0

6 GA

BK

BK

RD

TELEPHONE

14/3WH/BK/GN

WH/BK/GN

14/3

14/3WH/BK/GN

BUNKBULKHEAD

OUTLET

Figure 122 Shore Power Wiring (08WET) With Inverter (08WES)

S08316


123

11. LIGHT SYSTEMS (CHAPTER 11)11.1. BACK-UP LIGHTS, P. 1

Figure 123 Back-Up Lights

S08316


11.2. CAB AND TRAILER LIGHTS SWITCH AND RELAYS WIRING, P. 2

Figure 124 Cab and Trailer Lights Switch and Relays Wiring

S08316


125

11.3. CAB CLEARANCE AND IDENTIFICATION LIGHTS, P. 3

Figure 125 Cab Clearance and Identification Lights

S08316


11.4. WORK LIGHT N/SLEEPER, P. 4

Figure 126 Work Light N/Sleeper

S08316


127

11.5. CAB DOME, READING AND COURTESY LIGHTS N/SKYRISE, P. 5

Figure 127 Cab Dome, Reading and Courtesy Lights N/Skyrise

S08316


11.6. CAB DOME, READING AND COURTESY LIGHTS W/SKYRISE, P. 6

Figure 128 Cab Dome, Reading and Courtesy Lights W/Skyrise

S08316


129

11.7. DAYTIME RUNNING LIGHTS (DRL) — USA, P. 7

Figure 129 Daytime Running Lights (DRL) — USA

S08316


11.8. FOGLIGHTS — CAB/FRONT END EFFECTS, P. 8

Figure 130 Foglights — Cab/Front End Effects

S08316


131

11.9. HEADLIGHT SWITCH AND DIMMER SWITCH WIRING, P. 9

DATE

DATE


NAME


RELEASE NO.

CHANGE




PART NO.


SHEET

12FEB99

HEADLIGHT SWITCH AND DIMMER SWITCH WIRING

AE08-52511 09

5000/9100/9200/9400/9900U00EDL2

P50317A

CHAPTER 11

F3-C

CIR 52M AT CONN 465 B P53958R

WAS AT RELAY 147M. ADDED CIR 66H.

JKP 5DEC00

52B14YL

HEADLIGHTSWITCH(465)

B2BATTERY

STUD

30

87A 87

86

85

7

8

52

1 3 4 6

14W6RD

50A

18Y

L5114Y

L

52

F12Y

L

53B

14Y

L

52J

18Y

L62-G

D1

8W

H11-G

F1

0W

H

62AS16DK BL

62S

16D

K B

L

50B18YL

50-G

B18

WH

51A14YL

11-GD8WH

58E18BN

58AA18BN

TO CABAND

TRAILERLIGHTSSWITCH

(CH 11,PG 2)1

4B

10

RD

F3-D10A

62-G

AS

18

WH

HEADLIGHTRELAY

(462-R4)

52

F12Y

L

53B

12Y

L

52-G

E1

2W

H5

2-G

E1

2W

H

62

A16D

K B

L

FROM PANELLIGHT SWITCH

(CH 2,PG 11)

11-G

K1

6W

H

(LEFTDASH

PANEL)

GROUNDSTUD

75-GC18WH

FROM MED-HISPEED RELAY

(462-R3)(CH 12,PG 2)

11

-G8W

H

GROUNDSTUD

(RIGHTDASH

PANEL)

(421)

(421)

GROUNDSTUD

(LEFTDASH

PANEL)

(1)

TO HEADLIGHTS(CH 11,PG 10,12)

66F14YL

TO DRLMODULE(USA)

(CH 11,PG 7)

FROM DRLMODULE(USA)

(CH 11,PG 7)

14D10RD

52-GE12WH

B

A

B

A50

18Y

L

F8-A 10ATYPE I ONLY

F8-B 25ATYPE I ONLY

A87

30DIMMERRELAY

(147M) 87 85

86

DIMMERSWITCH(TURN

SIGNALHANDLE)

52M16YL

52

N16Y

L

64C14YL

GROUNDADAPTER(454M)

11-G

AW

16W

H

DIMMERCONTROL(1258)

B

A

HL

20

2

G A F

TO AIRSHIELDLIGHTRELAY

(CODE 808TGE)

66H18YL

Figure 131 Headlight Switch and Dimmer Switch Wiring

S08316


11.10. HEADLIGHTS, P. 10

Figure 132 Headlights

S08316


133

11.11. PANEL LIGHTS, P. 11

Figure 133 Panel Lights

S08316


11.12. PARK/TURN/SIDE MARKER LIGHTS — WITH DRL, P. 12

Figure 134 Park/Turn/Side Marker Lights — With DRL

S08316


135

11.13. SPOTLIGHT, P. 13

Figure 135 Spotlight

S08316


11.14. STOP, TAIL, TURN AND HAZARD SIGNAL LIGHTS WITH FLASHER, P. 14

Figure 136 Stop, Tail, Turn and Hazard Signal Lights With Flasher

S08316


137

11.15. WORK LIGHT W/SLEEPER, P. 15


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


WORK LIGHT W/SLEEPER

12FEB99 AE08-52511 15

5000/9100/9200/9400/9900U00EDL2

P50317A

CHAPTER 11

65-GB WAS 65-GF,

65-GF WAS 65-GB,REMVD 11-GAF & SPLICE.

A 55093FJKP 4MAR02

(935)

18WH

F2-A15A

B2BATTERY

STUD

14T

10R

D

65-GC16WH

65A16OR

65A

14O

R

WORKLIGHT

SWITCH(441)

65B16OR

8414LT GN(423)

65C16OR

(423)

28A

18T

N

65B

16

OR

LEFTWORK

LIGHT

13V

16

PK

FROMFUSEF4-A

(CH 2,PG 10)

65-G

C16W

H

TOCIGAR

LIGHTER(CH 8,PG 1)

65A

16O

R

65C

16O

R

(935)

65C

18

OR

52

4 61 3

WORKLIGHT

INDICATORLIGHT

18OR

RIGHTWORK

LIGHT18WH

18OR

(579)

(578)

65F

16O

R

65-G

F16W

H

11-G

BD

12W

H

(906)

11-G

BD

12W

H

GROUNDADAPTER

(454)

11-GBC14WH

65-GB16WH

14W

6R

D

Figure 137 Work Light W/Sleeper

S08316


12. HEATER AND AIR CONDITIONER (CHAPTER 12)12.1. AIR CONDITIONER — CAB, P. 1


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


12FEB99

AIR CONDITIONER - CAB

AE08-52512 01

5000/9200/9400/9900U00EDL2

P50317A

CHAPTER 12

54719VBCJB5//RMVD W/SER 60.

77C

14LT

GN

FREONCOMPRESSOR

CLUTCH

BK

(2-C)

77E

14LT

GN

AIRCOND

RELAY(463-R6)

30

87A 87

86

85

77-G18WH

TO TRAILERMARKER RELAY

86

8587

30

87A

77-G

S18W

H

F1-B10A

FROMSLEEPER

A/C SWITCH

A/CCONTROL

RELAY(144)

F1-C20A

B2 BATSTUD

13-GT18WH

FROM MAINCONTROL RELAY

77W

18LT

GN

LEFTCAB

GROUND(56F)

(CH 11,PG 2)

(CH 12,PG 2)

(CH 12,PG 4)

77W

16LT

GN

FROM HVAC CONTROLREF (1057)

(CH 12,PG 2)

FROM HVAC CONTROLREF (1057)(CH 12,PG 2)

FORPRO SLEEPER

MODELS

FORDAY CAB MODELS

(CH 12,PG 2)

TO HEATERCONN #2REF 162

77S

18LT

GN

77R

18LT

GN

77F

14LT

GN

77H

14LT

GN

11-GQ16WH

11-GF10WH

77M16LT GN

77F14LTGN

14Z

10R

D

77H

14LT

GN

77T

14LT

GN

14H6RD

12-GH16WH

TO ACCESSORYADAPTER RELAY

(CH 2,PG 2)

ENGINEGROUND

77-G

E14W

TB

K

11-GU12WH

(1084)

(1084)

Figure 138 Air Conditioner — Cab

S08316


139

12.2. HEATER — CAB, P. 2


PART NO.




CHANGE

RELEASE NO.

NAME


DATE


SHEETDATE

HEATER - CAB

86

87

A

H

30

87

30

A

C

87

87 85

30

85

D

86

F1-C20A

86

C

87

A

B

87

85

A

MLMH

TO

AC

CO

NT

RO

L R

ELA

Y(C

H 1

2,P

G 1

)

75-GK18WH

75-G

L18W

H

75BM18LTGN

75BK18LTGN

77H

14LT

GN

77R

18LT

GN

75-G

K18W

H

75BF18LTGN

75B

J18LT

GN

77F

14LT

GN

TO HEATER BOX(CH 12,PG 6)

TO HEATER BOX(CH 12,PG 6)

TO HEATERBOX

(CH 12,PG 6)

TO

AC

RE

LA

Y(C

H 1

2,P

G 1

)

TO

AC

RE

LA

Y(C

H 1

2,P

G 1

)75-GM18WH

AIRDIST

MOTOR(1058)

B2 BATSTUD

RECIRCMOTOR

(1059)

75-G

10W

H

F1-B10A

F1-A30A

E

105 11 8 12 4 1 9 3 6 7

8

10

7

B

A

C

B A

A C B D F

P50317A

CHAPTER 12

12FEB99

U00EDL2

A E D C

TO HEADLIGHTRELAY (462-R4)

(CH 11,PG 9)

AE08-52512

13B

H18

PK

77W

18LT

GN

62P

18D

KB

L

P53673L

75-G

L18W

H

75B

G18LT

GN

75B

P18LT

GN

75

BR

18LT

GN

75B

E18LT

GN

75B

F18LT

GN

BAL08//REMOVED CIRCUITS08DEC995000/9100/9200/9400/9900

2

75BC16LTGN

13U12PK

F9-D10A

14H

6R

D75

10LT

GN

14

Z10R

D

14

X10R

D

75

A10LT

GN

TO

AC

CO

NT

RO

L R

ELA

Y(C

H 1

2,P

G 1

)

PA

NE

L L

IGH

T(C

H 1

1,P

G 1

1)

13AT & 75K.

TO SPLICE(CH 2,PG 10)

75B

L14LT

GN

75B14LTGN

TO A/CRELAY

(CH 12,PG 1)

13-GT18WH

75H14LTGN

75C

14LT

GN

75B

H14LT

GN

75N

14LT

GN

75D

14LT

GN

75F

10LT

GN

75T

14LT

GN

75F

10LT

GN

75T

14LT

GN

FROMIGNITION

RELAY(462-R1)

(CH 2,PG 10)

13-G

A18W

H

MAINCONTROL

RELAY(463-R5)

BLOWERCONTROLSWITCH(1056)

HIGHSPEEDRELAY

(462-R2)

MED-HISPEEDRELAY

(462-R3)

75-G

C18W

H75-GB18WH

75M

14LT

GN

(1060) (161) (162)

(1057)

75B

E18LT

GN

75B

H14LT

GN

CNA

Figure 139 Heater — Cab

S08316


12.3. HEATER — BUNK AUXILIARY BLOWER, P. 3

Figure 140 Heater — Bunk Auxiliary Blower

S08316


141

12.4. HEATER — BUNK W/STANDARD TEMPERATURE CONTROL, P. 4


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


12FEB99

HEATER - BUNK W/STANDARD TEMPERATURE CONTROL

AE08-52512 04

9200/9400/9900 PROSLEEPER & SKY-RISEU00EDL2

P50317A

CHAPTER 12

55093FAADD SPLICE & 11-GAEJKP 4MAR02

18W

H

SLEEPERTEMPERATURE

CONTROL

75A

L18LT

GN

(592)

75K

18LT

GN

75

K18LT

GN

HEATER BOXCONN #2

(162)

10 8 7

FLAT PACK

(LOCATED IN HEATER BOX)

COLD AIR

HOT AIR

75B

J18LT

GN

75

K18LT

GN

A B C

A B

75-GL18WH TO

(CH 12,PG 2)

75BJ18LT GN

(906)

75K18LT GN

CAB/SLPRCONN

(906)

TO A/CRELAY

(CH 12,PG 1)

11-G

AN

10W

H

(CH 2,PG 9)

11-GAN10WH

(942)TOGND

STUD

GROUND TERMINAL(LOCATED AT

B-PILLAR)

11-GN10WH

SLEEPERGROUND

STUD(746)

77M

16LT

GN

H

L M

B

C

OF

F

BUNKHEATERBLOWERSWITCH(593)

TOSLEEPER

HI & MEDSPEED

RELAYS

75AS14LT GN

E

D

CAB

(CH 12,PG 3)

75A

H16LT

GN

75A

C14LT

GN

77-GL18WH

77L

18LT

GN

A/C SWITCH(905)

FROMAUX BUNK

BLOWERRELAY

(CH 12,PG 3)

75-G

S18W

H

77M

18LT

GN

18W

H

18W

H

A CB

(NOT USED)

K

75BC16LT GN


13U

12

PK

F9-D10A

D

M

TOBLOWERSENSOR

(CH 12,PG 3)

75A

N16LT

GN

11-GAE12 WH

Figure 141 Heater — Bunk W/Standard Temperature Control

S08316


12.5. HEATER — BUNK W/THERMOSTAT TEMPERATURE CONTROL, P. 5


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


12FEB99

HEATER - BUNK W/THERMOSTAT TEMPERATURE CONTROL

AE08-52512 05

9200/9400/9900 PROSLEEPER & SKY-RISEU00EDL2

P50317A

CHAPTER 12

11-G

AE

12W

H

55093FAADD SPLICE & 11-GAEJKP 4MAR02

HEATER BOXCONN #2

(162)

10 8 7

FLAT PACK

(LOCATED IN HEATER BOX)

COLD AIR

HOT AIR

75B

J18LT

GN

75

K18LT

GN

A B

75-GL18WH

SLEEPERA/C SWITCH

ON/OFF

18

18 18

18

A C

CAB/SLPRCONN

(906)

AUTO TEMPERATURECONTROL MODULE

18

18

18

75A

L18LT

GN

75K

18LT

GN

11-G

AN

10W

H

(CH 2,PG 9)

SOLIDSTATE

TEMPERATURE SENSOR

11-GAN10WH

75K18LT GN

CONTROL

(592)

TOGND

STUD

W/CODE 016WDL

GROUND TERMINAL(LOCATED AT

B-PILLAR)

11-GN10WH

(905)

A C B

77M

16LT

GN

H

L M

B

C

OF

F

BUNKHEATERBLOWERSWITCH(593)

75AS14LT GN

E

D

CAB

77L18LT GN

77-GL18WH

FROMAUX BUNK

BLOWERRELAY

(CH 12,PG 3)

77M

18LT

GN

(905)

(942)

75A

H16LT

GN

75BC16LT GN


SLEEPERGROUND

STUD(746)

77L

18LT

GN

D

M

TO(CH 12,PG 2)

TOBLOWERSENSOR

(CH 12,PG 3)

75A

C14LT

GN

TOSLEEPER

HI & MEDSPEED

RELAYS

F9-D10A

TO A/CRELAY

(CH 12,PG 1)

K

(906)

75BJ18LT GN

13U12PK

B

(CH 12,PG 3)

75-G

S18W

H75A

N16LT

GN

Figure 142 Heater — Bunk W/Thermostat Temperature Control

S08316


143

12.6. LOWERED HEATER BOX, P. 6


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


12FEB99

LOWERED HEATER BOX

AE08-52512 06

5000/9100/9200/9400/9900U00EDL2

P50317A

CHAPTER 12

TO HEATERWIRING IN CAB(CH 12,PG 2)



B 55093FCIRS 75C,75T,75M,

& 75BH REROUTED.

JKP 4MAR02

BLOWERMOTOR

(1060)B A (161) BA DC (162) A B C D FE

BUNKSTPRMTR

CABSTPRMTR

RESISTOR BLOCK

1

2

THERMALSWITCH

OPEN 28 -32 FCLOSE 34 -38 F(IN HEATER BOX)

LOWPRESSURE

SAFETYSWITCH

HIGHPRESSURE

SAFETYSWITCH

CLOSE 5 PSIMAXIMUM OPEN 20 5 PSI

(UNDER HEATER BOX)CLOSE 375 20 PSIOPEN 150 MIN PSI

(UNDER HEATER BOX)

75M

14

LT

GN

75B

E18

LT

GN

75F

10

LT

GN

75B

H14

LT

GN

75T

14

LT

GN

75-G

10W

H

75B

J18

LT

GN

75K

18

LT

GN

77H

14

LT

GN

77R

18

LT

GN

77F

14

LT

GN

75C

14

LT

GN

A

B

75F10LT GN

75-G10WH

(209)

(27)

A

C

B

75B

H10

LT

GN

75M

14L

T G

N

75B

E1

4L

T G

N

75T

14L

T G

N

75B

J1

8L

T G

N

75K

18L

T G

N

77B

14

LT

GN

77C

14L

T G

N7

7R

18L

T G

N

77F

14L

T G

N

75C

14

LT

GN

75-G

L1

4L

T G

N

A

B

A

B

77P18LT GN

77E18LT GN

77J18LT GN

77N18LT GN

(221)(214)

Figure 143 Lowered Heater Box

S08316


12.7. AUX HEATER, P. 7

Figure 144 Aux Heater

S08316


145

12.8. APU SYSTEM: DISTRIBUTION BOX, P. 8

AE08-52512 00860454B

APU SYSTEM : DISTRIBUTION BOX

CHAPTER 12

28AUG06

U00DLK8 CIRCUIT DIAGRAM, 9200/9400/9900NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

6

A

C

5

4

B

{

CH12_07{

POWER CONNECIONLINE 2


POWER CONNECIONNEUTRAL

POWER CONNECIONBONDING

14BK

14BK

14GN

14WH

CH12_07

SHD20NONE

5XA(+)20YL

5XA(-)20GN

COMMUNICATION CONNECIONCAN SHIELD

COMMUNICATION CONNECIONCAN H

COMMUNICATION CONNECIONCAN L

POWER18RD

RETURN18WH

SIGNAL18GN

14BK

14WH

14GN

REMOTE ANTENNAPOWER

REMOTE ANTENNAPOWER RETURN

REMOTE ANTENNASIGNAL

INTERIOR OUTLETLINE

INTERIOR OUTLETNEUTRAL

INTERIOR OUTLETBONDING

CHEB/POWERAND COMMUNICATIONINTERCONNECT

CHEB/REMOTE ANTENNAINTERCONNECT

CHEB/INTERIOR RECEPTACLEINTERCONNECT

REMOTE STARTANTENNA

INTERIOR RECEPTACLE

DISTRIBUTION BOX

CHEB/EXTERIOR RECEPTACLEINTERCONNECT

14BK

14GN

14WH

EXTERIOR RECEPTACLE

EXTERNAL RECEPTACLELINE

EXTERNAL RECEPTACLENEUTRAL

EXTERNAL RECEPTACLEGROUND

1

2

3

7

10

15

1

Figure 145 APU System: Distribution Box

S08316


12.9. APU SYSTEM: DISTRIBUTION BOX, P. 9

APU SYSTEMS : DISTRIBUTION BOX

CHAPTER 12

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CIRCUIT DIAGRAM, 9200/9400/9900U00DLK8

28AUG0660454B AE08-52512 009

{

SHORE POWER 1LINE

CONTROL PANELCONNECTOR

CH2_03

1

2

3

4

7

8

3

4

1

2

3

1

2

3

4

3

1

2

7

8

SHORE POWER 1NEUTRAL

SHORE POWER 1GROUND

SHORE POWER 2GROUND

SHORE POWER 2NEUTRAL

SHORE POWER 2LINE

SHORE POWER 1CONNECTOR

SHORE POWER 2CONNECTOR

14BK

14WH

14GN

14BK

14WH

14GN

0206RD

02-G06BK

POWERCAT5

POWER RETURNCAT5

CAN LCAT5

CAN HCAT5

NOTUSED

NOTUSED

BATTERY CHARGINGPOSITIVE

BATTERY CHARGINGNEGATIVE

CONTROL PANELPOWER

CONTROL PANELPOWER RETURN

CONTROL PANELCAN H

CONTROL PANELCAN L

CONTROL PANEL/CHEB INTERCONNECT

CHARGINGCONNECTION/CHEB

(1427)

SHORE POWER 2/CHEB INTERCONNECT

SHORE POWER 1/CHEB INTERCONNECT

DISTRIBUTION BOX

CABGROUND(1426)

11-GB12BK

CAB BONDING

CHEB BONDINGSTUD

(1425)

Figure 146 APU System: Distribution Box

S08316


147

12.10. APU SYSTEM, P. 10

CHAPTER 12APU SYSTEM

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CIRCUIT DIAGRAM, 9200/9400/9900U00AXPC

31AUG0660454B AE08-52512 010

{CH2_03

14-G02BK

1402RD

11-G02BK

APU/POWER AND COMMUNICATIONCONNECTION INTERCONNECT

3518TN

35-G18WH

5XA(-)20GN

5XA(+)20YL

SHD20NONE

{

12GN

12WH

12BK

12BK

APU/ENGINESTOP SIGNAL

(1416F)

AUXILIARY POWER UNIT

APUCHASSIS GROUND

(1420F)

CH12_08

CH12_08



POWER CONNECIONNEUTRAL

POWER CONNECIONBONDING

COMMUNICATION CONNECIONCAN SHIELD

COMMUNICATION CONNECIONCAN L

COMMUNICATION CONNECIONCAN H

STOP SIGNALRETURN

STOP SIGNAL

START BATTERY CONNECTION +VE

START BATTERY CONNECTION -VE

FRAME BONDINGSTRAP

1

15

10

7

2

1

OIL PRESSURESWITCH

(1418M)

7

8

6

4

5

2

1 35-G18WH

3518TN

APU/ENGINE STOPINTERCONNECT

(1417)

CH2_03

APU BONDINGSTUD

(1419F)

7

10

1

15

4

5

6

APU/CABINTERCONNECT

1

1

APU PIGTAIL(+)

(1422)

APU PIGTAIL(-)

(1424)

Figure 147 APU System

S08316


13. CONNECTOR COMPOSITES (CHAPTER 13)13.1. LEFT GAUGE CLUSTER (CONNECTOR 423), P. 1


NAMEREVCHK

DATE

DATE





PART NO.

DRAWNREFERENCE

RELEASE NO.

CHANGE

SHEET

12FEB99

LEFT GAUGE CLUSTER (CONNECTOR 423)

AE08-52513 01

5000/9100/9200/9400/9900U00EDL2

P50317A

CHAPTER 13

CNA1//TRLR ABS WAS A P54004K

FRONT AXLE.

JKP 11APR01

DA

ILL

ILL

F

EB

ILL

ILL ILL

ILL

ILL

ILL

D

A

G

C

I

S

G

188

177

166

155

14

11

4

10

3

9

2

1

13

12

HIGHWATERTEMP

COOLLEVEL

WORKLIGHT

MESSGWAIT

LOWOIL

PRESS

WARNENG

STOPENG

SERV/CHECK

ENG

TRLRABS

S

(+)

S

(-)(-)

C

C

(+)

S

(+)

S

(-)(-)

C

C

(+)

S

(+)

S

(-)(-)

C

C

(+)

Figure 148 Left Gauge Cluster (Connector 423)

S08316


149

13.2. LEFT GAUGE CLUSTER (CONNECTOR 424), P. 2


NAMEREVCHK

DATE

DATE





PART NO.

DRAWNREFERENCE

RELEASE NO.

CHANGE

SHEET

CHAPTER 13LEFT GAUGE CLUSTER (CONNECTOR 424)

12FEB99 AE08-52513 02

5000/9100/9200/9400/9900U00EDL2

P50317A

CHAPTER 13

P54004K

FRONT AXLE.

ACNA1//TRLR ABS WASJKP 11APR01

ILL

ILL

ILL

ILL

A

C

B

I

A

D G

S

G

D

ILL

ILL

F

E

ILL

ILL7

10

11

125

9

3 8

4

2

61

S

(+)

S

(+)

C

C

(-) (-)

S

(-)

C

C

(+)

S

(+)

(-)

C

(-)

S

S

(+)

C

(+)

(-)

COOLLEVEL

STOPENG

HIGHWATERTEMP

WARNENG

WORKLIGHT

SERV/CHECK

ENG

MESSGWAIT

TRLRABS

LOWOIL

PRESS

Figure 149 Left Gauge Cluster (Connector 424)

S08316


13.3. LEFT GAUGE CLUSTER — GAUGE INFORMATION, P. 3

Figure 150 Left Gauge Cluster — Gauge Information

S08316


151

13.4. LEFT GAUGE CLUSTER — TERMINAL INFORMATION, P. 4


NAMEREVCHK

DATE

DATE





PART NO.

DRAWNREFERENCE

RELEASE NO.

CHANGE

SHEET

LEFT GAUGE CLUSTER - TERMINAL INFORMATION

12FEB99 AE08-52513 04

5000/9100/9200/9400/9900U00EDL2

P50317A

CHAPTER 13

P54004K

TERM 14 WAS FRT AXLE

ACNA1//CAV 14 WAS ---.JKP 11APR01

TERMINALS

1. INSTRUMENT LAMP POWER (+)

2. INSTRUMENT LAMP GROUND (-)

3. IGNITION (+)

4. GROUND (-)

5. HIGH WATER TEMPERATURE WARNING LIGHT (GROUND ACTIVE)

6. LOW COOLANT LEVEL WARNING LIGHT (GROUND ACTIVE) *

7. WORK LIGHT (GROUND ACTIVE) *

8. MESSAGE WAIT (GROUND ACTIVE) *

9. LOW OIL PRESSURE WARNING LIGHT (GROUND ACTIVE)

10. WARN ENGINE WARNING LIGHT W/ELECTRONIC ENGINES

11. STOP ENGINE WARNING LIGHT W/ELECTRONIC ENGINES

12. WARN & STOP ENGINE WARNING LIGHT (COMMON) W/ELECTRONIC ENGINES

13. CHECK ENGINE WARNING LIGHT (GROUND ACTIVE) W/ELECTRONIC ENGINES

14. TRAILER ABS WARNING LIGHT (GROUND ACTIVE)

15. PYROMETER AMPLIFIER (POWER) *

16. PYROMETER AMPLIFIER (GAUGE SIGNAL) *

17. PYROMETER AMPLIFIER (GROUND) *

18. ENGINE OIL TEMPERATURE SENDER (INPUT SIGNAL) *

* OPTIONAL

NOTES

1. VIEW OF CLUSTER CONNECTOR VIEWED FROM MATING (TERMINAL) END.

CONNECTOR 423CAVITY CIRCUIT NO.

1

2

3

4

5

6

7

8

9

CAVITY CIRCUIT NO.

10

11

12

13

14

15

16

17

18(423)

(SEE NOTE 1)

62C 97AT

97AP62-GC

28D28A

97AZ11-GM

94T29L

25A34B

25B65C

25-GA---

3035L

1234

5678

91011

12131415

161718

Figure 151 Left Gauge Cluster — Terminal Information

S08316


13.5. LEFT GAUGE CLUSTER — TERMINAL INFORMATION, P. 5

Figure 152 Left Gauge Cluster — Terminal Information

S08316


153

13.6. RIGHT GAUGE CLUSTER (CONNECTOR 420), P. 6

Figure 153 Right Gauge Cluster (Connector 420)

S08316


13.7. RIGHT GAUGE CLUSTER — GAUGE INFORMATION, P. 7

Figure 154 Right Gauge Cluster — Gauge Information

S08316


155

13.8. RIGHT GAUGE CLUSTER — TERMINAL INFORMATION, P. 8

Figure 155 Right Gauge Cluster — Terminal Information

S08316


13.9. SPEEDOMETER/TACHOMETER MODULE — TERMINAL INFORMATION, P. 9

Figure 156 Speedometer/Tachometer Module — Terminal Information

S08316


157

13.10. SPEEDOMETER/TACHOMETER MODULE — TERMINAL INFORMATION, P. 10

Figure 157 Speedometer/Tachometer Module — Terminal Information

S08316


13.11. CONNECTOR COMPOSITES (1), (2), (3), P. 11

CONNECTOR COMPOSITES


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


12FEB99 AE08-52513 11

5000/9100/9200/9400/9900U00EDL2

P50317A

CHAPTER 13

MOVED 41C,41D FROM

CAV U,V TO CAV B,C CONN (1).

B 55093Z

CAVITY

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

Q

R

S

T

U

CAVITY

---

64B

21

---

56

21A

---

57

85B

---

53B

41C

41D

---

RED*

52F

52-GE

---

70A

70

58HO

N

M

P

S

T

L

R

Q

A

B CD

E

F

V

U

GH

IJ

K

O

N

M

P

S

T

L

R

Q

A

B CD

E

F

V

U

GH

IJ

K

CIRCUIT CIRCUIT

--- ---

---

85B

57

---

21A

56

---

21**

64B

97AL53B

41C

41D

---

39B

52F

52-GE

97-GF

70A

70

58H

*W/AD-9 AIR DRYER **W/ETHER START

A AB B

CAVITY

A

B

C

D

E

F

G

H

I

J

K

19

30

77C

48A

92PF

48B

71

71A/71B

29

29A

97BC

CIRCUIT

---

30

77C

---

RD

---

71

71A

29

23A

23B

B A

CAVITY

L

M

N

O

P

Q

R

S

T

U

V

CIRCUIT

31

97AW

82-GC

82F

23

21A

13D

82E

82D

82C

17B 17B

82C

82D

82E

13D

21A

23

82F

82-GC

---

31

AB

DASH PANEL - LEFT SIDE (1)A-FRONT END,B-MAIN CAB

DASH PANEL - RIGHT SIDE (2) A-ENGINE,B-MAIN CAB

CAVITY

A

B

C

D

E

F

G

H

I

J

K

L

CAVITY

68A

71A

---

---

---

---

32

47A@

47B@

---

56B

57B

CIRCUIT CIRCUIT

---

---

---

---

71A

68A32

47A

47B

71P

56B

57B

A AB B

DASH PANEL - RIGHT SIDE (3)A-CHASSIS,B-MAIN CAB

CAVITY

M

N

O

P

Q

R

S

T

U

V

CAVITY

---

---

---

36

---

---

---

---

---

32A

CIRCUIT CIRCUIT

36

---

87B

87A---

---

---

---

---

32A

A AB B

A

B

CONNECTOR-593389C1CONN LOCK(2-REC'D)-598333C1TERMINAL(18,20AWG)-587576C1TERMINAL(14,16,18AWG)-587575C1TERMINAL(12AWG)-1673747C1CABLE SEAL(16,18,20AWG)-1652325C1CABLE SEAL(14AWG)-589391C1CABLE SEAL(12AWG)-589390C1

CONNECTOR-589332C1CONN LOCK(2 REC'D)-589333C1TERMINAL(14,16AWG)-587577C1TERMINAL(18,20AWG)-587578C1CAVITY PLUG-587579C1CABLE SEAL(16,20AWG)-1652325C1CABLE SEAL(14 AWG)-589391C1 V

@W/3406C ONLY

Figure 158 Connector Composites (1), (2), (3)

S08316


159

13.12. CONNECTOR COMPOSITES (4), (9), (11), (15), (20), (27), P. 12


PART NO.




CHANGE

RELEASE NO.

NAME


DATE


SHEETDATE

12FEB99


AE08-52513 12

5000/9100/9200/9400/9900U00EDL2

P50317A

CHAPTER 13

A B

CONN (27).

10NOV99 SWITCHED 75C W/75T @ A P53673LCNA

55A

56D

56B 57B

57D

70D

70A

RD BK

OR

YLGN

BL

87-G

87A

(ON STEERING COLUMN)

(4)

TURN SIGNAL

MAIN CAB SWITCH PIGTAIL

CONNECTOR-258058C1TERMINAL(12AWG) -333734C1TERMINAL(12+12,12+14AWG) -1677840C1

CONNECTOR-258059C2TERMINAL-239807R1

CONNECTOR-872291R1TERMINAL-333733C1

75C

75B

75N

77

75H

HEATER CONTROL SWITCH

(11)

MAIN CAB

CONNECTOR-463156C1TERMINAL(14AWG)-0333733C1TERMINAL(18AWG)-0333732C1

(BEHIND HTR SW PANEL)

56E

57E

25A

25

25-G

25B

BN

GN RD

PYROMETER MODULE(15)

MAIN CABPYROMETER PIGTAIL

CONNECTOR-255058C1TERMINAL-333733C1


34-G34

CONNECTOR-1671611C1TERMINAL-2033911C1SEAL-1652325C1LOCK-1671608C1

LOW COOLANT(20) (IN HEATER BOX)

(27)

HEATER RESISTOR & THERMO-FUSE

HEATER BOX WIRING

BL

WINDSHIELD WASHERBOTTLE

(9)

A

BC

CONNECTER-0266516TERMINAL(10T,10AWG)-

1660025C1

CAVITY CIRCUIT

A 75M

B 75C

C 75T

Figure 159 Connector Composites (4), (9), (11), (15), (20), (27)

S08316




PART NO.




CHANGE

RELEASE NO.

NAME


DATE


SHEETDATEP53815P


CHAPTER 13

P50317A

U00EDL2 5000/9100/9200/9400/9900

12FEB99 13AE08-52513SNS//ADDED CONN 65 ACNA 16MAY00

17 17A

17

13

15

17A

KEY SWITCH(40)

MAIN CAB

CONNECTOR-293347C1TERMINAL(14AWG)-188396R1TERMINAL(12AWG)-1660577C1TERMINAL(12+12AWG)-1677840C1

CONNECTOR-188396R1TERMINAL-899166R1

PUSH BUTTON JUMPER

W/KEY SWITCH START W/PUSH

BUTTON START

12

12M

51A

64C 52F

RED

BLUE BROWN

58S58S

52B 53B

HEADLIGHT DIMMER SWITCH (BEHIND/BELOW LT INST PANEL)

(42)

TRUCK BODY CONNECTOR(LOCATED AT LT REAR CAB)

(43)

MAIN CAB

CONNECTOR-266516C1TERMINAL(14AWG)-333733C1TERMINAL(12+14,14+14AWG)- 333735C1

SWITCH PIGTAIL


58R

MAIN CABTRAILER/SLEEPER HARNESS

CONNECTOR-872291R1TERMINAL(12+12AWG)- 1677840C1LOCK-3513477C1-2

CONNECTOR-872290R1TERMINAL-239807R1

PUSH BUTTONSTART SWITCH

(41)

SLEEPER BLOWER MOTOR

75AF

75AM

75AT

75-GA

SLEEPER HARNESS HEATER BOX HARNESS

A

B

C

D D

C

B

A


LOCATED ON THE RIGHT HAND-SIDE B-PILLAR


75AF

75AM

75AT

75-GA

(48)

A B

BK

FOG LIGHT OVERLAY

64D

FOG LIGHT PIGTAIL

(65)(LEFT INNER BUMPER)

64-GB

CONNECTOR-587567C91TERMINAL-587577C1CABLE SEAL-589390C1

WH


LEFT FOG LIGHT


S08316


161



PART NO.




CHANGE

RELEASE NO.

NAME


DATE


SHEETDATE

12FEB99

CONNECTOR COMPOSTIES

SNS//ADDED CONN 94

AE08-52513 14

5000/9100/9200/9400/9900U00EDL2

P50317A

CHAPTER 13

P53815PACNA 16MAY00

64-GA

64C

WH

BK

(66)

RIGHT FOG LIGHT(RIGHT INNER BUMPER)

FOG LIGHT PIGTAIL



21A

21

BLACK

BLACK

ETHER START

(72)

FRONT END HARNESS

ETHER VALVE PIGTAIL

YELLOW1 WHITE2

YELLOW2

RIGHT HEADLIGHT(71)


HARNESS ON SEALED HEADLIGHT ASSEMBLYFOG LIGHT OVERLAY

B A

C

(AT DASH PANEL)

CONNECTOR-"CM" SLEEVE

AM-89000

CONNECTOR-"CM" SLEEVE

AM-89000

YELLOW2

(76)

85B

(77)

HORN JUMPER

AB

C

HORN INLINE

(W/9200,9400 ONLY)


WHITE2YELLOW2

LEFT HEADLIGHT

(LOWER LEFT RADIATOR)

FRONT END HARNESS



HARNESS ON SEALED HEADLIGHT ASSEMBLY

85-G

CONNECTOR 1671610C1TERMINAL 2033819C1SEAL 1652325C1LOCK 1671608C1

BWH

(94)

JUMPER TO SWITCH


BLK

71A A

71 A

BACK-UP LIGHT SWITCH

ENGINE HARNESS

B


S08316


13.15. CONNECTOR COMPOSITES (100), (100A), (105), (111), (112), (113), (115), P. 15


PART NO.




CHANGE

RELEASE NO.

NAME


DATE


SHEETDATE

P50317A AE08-52513 15

5000/9100/9200/9400/9900U00EDL2

CHAPTER 13

12FEB99


SNS//ADDED 100&100A A P53815PCNA 16MAY00

(LOCATED BEHIND CAB HEATER CONTROL PANEL)

62-BP62-GP

(105)

CONNECTOR-435267C1TERMINAL-435266C1TERMINAL(16+16AWG)-2010368C1

62P

MAIN CAB

HEATER CONTROL PANEL LIGHT

FOUR WHEEL TRAILER JUNCTION BLOCK

(REAR CROSS MEMBER)

BN


OR

**11-GN W/TRAILER CONN ON FRAME11-GAL W/TRAILER CONN ON CAB/SLEEPER

57C


TRAILER SOCKET(112)

BLACK

56C

BK

BN

70C

94AF

ASSEMBLY-407860C91

RD

58R

GN

GY

ABS

70C

(113)

***

TAIL

LIGHT PIGTAIL

WHBLACK

58R

OR

CLEARANCE

CONNECTOR(PLASTIC HOUSING)-3520417C1CONNECTOR(DIE CAST HOUSING)-2009934C1RUBBER BOOT-481849C1 GASKET-1666090C1

56C

94AF

(115)

STOP

68B

57C

(RIGHT ROOF AREA)

**

WH

68B

**

RIGHT CAB DOME LIGHT

ROOF HARNESS

BN

BLYL

OR

(LOCATED ON REAR OF SLEEPER OR END OF FRAME)

C

PLUGD

B

CONNECTOR - 2024437C1CONNECTOR TERMINAL(16AWG) - 1667742C1CONNECTOR BODY LOCK - 2011364C1

97-GC

BC

F 97-AD

F 97-AG

CAVITY

97AN/97AME

D

A E

97AH

A

SHIFT TOWER CRUISE CONTROL(111)

** 16BL N/SKYRISE 63S W/SKYRISE

*** 16YL N/SKYRISE 63Y W/SKYRISE

CIRCUIT

GN2(-)31

YL2(+)

---

CONNECTOR 3537127C1SEALING PLUG 3537132C1TERMINALS 3537131C1

1

4 4

CONNECTOR 3537127C1SEALING PLUG 3537132C1TERMINALS 3537131C1

BACKBONE J1939(100)

*W/BENDIX ABS

CIRCUIT

---4

2

3

CAVITY

GN1(-)

BACKBONE J1939(ENGINE CONNECTION)

(100A)

2

YL1(+)

2 SHD1

4

SHD2

CAVITY

1

2

CIRCUIT

3

*W/BENDIX ABS

31

Figure 162 Connector Composites (100), (100A), (105), (111), (112), (113), (115)

S08316


163

13.16. CONNECTOR COMPOSITES (116), (117), (118), (127A), (128), P. 16

Figure 163 Connector Composites (116), (117), (118), (127A), (128)

S08316


13.17. CONNECTOR COMPOSITES (137), (141), (142), (143), (144), (145), (146), (147),(148), P. 17

Figure 164 Connector Composites (137), (141), (142), (143), (144), (145), (146), (147), (148)

S08316


165



PART NO.




CHANGE

RELEASE NO.

NAME


DATE


SHEETDATE


12FEB99

A

AE08-52513 18

5000/9100/9200/9400/9900U00EDL2

P50317A

CHAPTER 13

13AX

P53815PCONN 152 CKT 13X WASCNA 16MAY00

5 2

4

3

1

TERMINAL(16AWG)-1661709C1

12AC5

12AD4

---3

12-GH 2

14BJ1

CIRCUITCAVITY

CONNECTOR-0593385C1TERMINAL(12AWG)-1661710C1

CONNECTOR-0593385C1TERMINAL(10,14+14AWG)-1661710C1


5 2

4

3

1

---3

13X/13W **

94-GA2

14AN **

94 *1

CIRCUITCAVITY

94-GC **

13W/94B5

94A **

94K *4

75LA

CIRCUITCAVITY

77FE

77P/77JD

77B/77CC

75KB

F 75C

77FE

75BJA

CIRCUITCAVITY

C 77H

D 77R

B 75K

F 75C

ABS IGNITION RELAY(152)

* W/BENDIX** W/WABCO

75F

75-G

75T

75M

HEATER BOX CAB HARNESS

A

B

C

D D

C

B

A



75F

75BH

75T

75-G

HEATER CONNECTION #1(161)

F A

BCD

E

A

B

C D

E

F

CONNECTOR-1661200C1TERMINAL(14AWG)-

1661209C1TERMINAL(18AWG)-

1661208C1

CONNECTOR-1661201C1TERMINAL(16,14AWG)-


1661212C1

HEATER CONNECTION #2(162)

HEATER BOX CAB HARNESS

ACC ADAPTER RELAY(149)

75-GL

CONNECTOR-0593385C1TERMINAL(16+16AWG)-1661710C1 TERMINAL(16AWG)-1661709C1

CAVITY

5

1

CIRCUIT

4

17F

1

---

17E

17H

5 2

4

3

17C/17A

TERMINAL(18AWG)-1659673C1LOCK-0593387C1

2

3

OPTIMIZED IDLEIGNITION

(150)

44 17K/17KA

5 17CA/17K

5


3

1

CIRCUIT

OPTIMIZED IDLE SAFETY(151)

97AW

CONNECTOR-0593385C1TERMINAL(16+16AWG)-1661710C1

17H/17HA

2 3

LOCK-0593387C1

CAVITY

1

2

---


S08316




PART NO.




CHANGE

RELEASE NO.

NAME


DATE


SHEETDATE

12FEB99


ADD 92ST TO CONN 165

AE08-52513 19

5000/9100/9200/9400/9900U00EDL2

P50317A

CHAPTER 13

P53815PACNA 16MAY00

5 2

4

3

1

CONNECTOR-0593385C1TERMINAL(14+14AWG)-1661710C1

CAVITY CIRCUIT

1 94F

2 94C/94F

3 13AF

4 ---

5 94J

TERMINAL(14,16AWG)-1661709C1

(BEHIND INST PANEL LEFT SIDE)

(170)

TURN SIGNAL LIGHTLEFT SIDE

MAIN CAB

CONNECTOR-969541R1TERMINAL(16AWG)-333733C1TERMINAL(12+12AWG)-1677840C1


LIGHT HARNESS

56D56-GA

57-GA 57D

(BEHIND INST PANEL RIGHT SIDE)

(171)

TURN SIGNAL LIGHTRIGHT SIDE

MAIN CAB


CONNECTOR-969541R1TERMINAL(16AWG)-333733C1TERMINAL(12+12AWG)-1677840C1

LIGHT HARNESS

OR WH

56

OR WH

57

5 2

4

3

1

CONNECTOR-0593385C1TERMINAL(10,12AWG)-1661710C1

CAVITY CIRCUIT

1 14AS

2 12S

3 ---

4 14AF

5 12-GS


CONNECTOR-1664227C1GASKET-1664228C1CONNECTOR LOCK-1664229C1TERMINAL-1664231C1CABLE SEAL-1664232C1

TURN LIGHTCABLE ASSY

G

CIRCUITCAVITY

B

A ORANGE

BROWN

WHITE

ABS ENGINE BRAKE RELAY(166)

A

BG

FRONT LEFT & RIGHTTURN LIGHTS

(BEHIND TURN LIGHT ASSY)

(180)

OWNER/OPERATOR SPARE SWITCH(167)

CAVITY

1

3

3

ABS WARNING LIGHT RELAY(165)

2


CIRCUIT

94E

294B/92ST *

94-G/94-GA

4 ---

5 94H

* N/3406C MECH ** W/3406C MECH

94B/94C **5

TERMINAL(14AWG,16AWG)-1661709C1TERMINAL(16+16,14+14AWG)-1661710C1

1

4


S08316


167

13.20. CONNECTOR COMPOSITE (190), P. 20

Figure 167 Connector Composite (190)

S08316


13.21. CONNECTOR COMPOSITES (196), (199), (200), (201), (209), (211), (214), (216),P. 21

Figure 168 Connector Composites (196), (199), (200), (201), (209), (211), (214), (216)

S08316


169

13.22. CONNECTOR COMPOSITES (217), (218), (220), (221), P. 22

Figure 169 Connector Composites (217), (218), (220), (221)

S08316




S08316


171



NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


12FEB99


AE08-52513 24

5000/9200/9400/9900U00EDL2

P50317A

CHAPTER 13

REMOVED ITEM 235 A 54719V

29-G

29

ENGINE WATER TEMP

(231)


CABLE SEAL-1661872C1

ENGINEHARNESS

(LOCATED ON ENGINE)

31

31-G

TRANSMISSION OIL TEMPERATURE

(236)



(ON TRANSMISSION)SENDER

BLACK

WHITE

CONNECTOR (CB SLEEVE)-AM-89000 #7

TERMINAL-0425058C1

A

B

C

LOCATED ON TOP OF TRANSMISSION

B

A


BACK-UP LIGHT SWITCH (230)

W/FULLER C2000 TRANSMISSION W/ALL OTHER TRANSMISSION'S

BLACK

WHITE

CONNECTOR-2009385C1CAVITIES 1-6

TERMINAL(18+18AWG)-1661226C1


CAVITIES 7-8TERMINAL(16AWG)-

1661209C1

---

5 97-GE

6 97AM

7 62R

8 62-GR

CAVITY CIRCUIT

1 ---

2

3 ---

4

DIAGNOSTIC ON/OFF SWITCH(241)

---


65

1 2 3

48

7---

5 97-GE

6 97-AM

7 62R

8 62-GR

CAVITY CIRCUIT

1 ---

2

3 ---

4

---

I6 HEUI


S08316


13.25. CONNECTOR COMPOSITES (243), (244), (249), (250), (251), P. 25


PART NO.




CHANGE

RELEASE NO.

NAME


DATE


SHEETDATE

12FEB99


P53815P

AE08-52513 25

5000/9100/9200/9400/9900U00EDL2

P50317A

CHAPTER 13

23A WAS 23D

AADD 244;CONN 251 CKT CNA 16MAY00

A

B

C

D

E

G

H

J

F

K

L

M

N

P

R

S

T

U

V

W

X

13D

PLUG

23A

PLUG

PLUG

PLUG

11-GK

PLUG

34B(5V)

34-G

34A

34

---

---

PLUG

PLUG

23C

PLUG

97AM

PLUG

PLUG

LOW COOLANT LEVEL SWITCH(249)

CONNECTOR-1673746C1CONNECTOR LOCK-1661873C1

TERMINAL-1661875C1CABLE SEAL-1661872C1

ENGINE HARNESS

CELECT 21-WAYECM

CONNECTOR(251)

CONNECTOR-1651966C1TERMINAL-1680205C1 -0500398C1

A

B

C

D E

F

G

HJK

L

M

NP R S

T

U

V

WX

IDLE DIAGNOSTIC INC/DECW/CUMMINS N14

(243)

97-GD


2

3 97AV

4





1661209C1

---

5

6

7 62Q

8 62-GQ

CAVITY CIRCUIT

1 97AU

---

---

D

B A

C

34-GB

D

34B(5V)C

34A

CIRCUITCAVITY

34A

5

21 3

6

7

8 4

VEHICLE SPEED SENSOR

(250)

ENGINE HARNESS


TERMINAL-1680205C1

(ON TRANSMISSION)

B A97AK

97AJ

B

A

CAVITY CIRCUIT

CAVITY CIRCUIT

B

DC

F

E

A

97AE1B

C ---

CAVITY CIRCUIT

A 97-GC

E

F

97AA1

97AB1

D ---

CRUISE CONROL SWITCHW/CUMMINS N14

(244)


TERMINALS-1667742C1,0239481R1,0587578C1

Figure 172 Connector Composites (243), (244), (249), (250), (251)

S08316


173



PART NO.




CHANGE

RELEASE NO.

NAME


DATE


SHEETDATEADDED 252


12FEB99 AE08-52513 26

5000/9100/9200/9400/9900U00EDL2

P50317A

CHAPTER 13

P53815PACNA 16MAY00

CAB OVERLAY

CONNECTOR-587574C91TERMINAL- 587575C1


THROTTLEPOSITION

SENSOR

IDLEVALIDATION

SWITCH

---

E

F 99-GA

CAVITY CIRCUIT

A 99G

B

C 99A(5V)

D

99

99B

ABCDEF

THROTTLE POSITIONSENSOR(267)

ENGINE OVERRIDEDIAGNOSTIC ON/OFFW/DETROIT DIESEL

(260)





1661209C1

---

5 97AU

6 97-GD

7 62Q

8 62-GQ

CAVITY CIRCUIT

1 ---

2

3 ---

4

---


65

1 2 3

48

7

99C

E

F 99-GA

CAVITY CIRCUIT

A 99-G

B

C 99A(5V)

D

99

99B

W/DETRIOT SERIES 60W/CUMMINES ENGINES

N14,AHD,ISM

97AZ

19

7

----

24

98B(-)

11

98(+)

18

ELECTRONIC CONTROL MODULE(ECM)

1

22

97AN

23

3

97AT

99

14

21

8

CIRCUIT

10

97AU

97AK

10

----

27

97AV

17

W/CUMMINS N14

9

25

97-G

13

24AF

----

20

9

28

CAVITY

----

97AL

16

(252)

----

5

20

----

99C

12

28

97AP

19

6

4

97AA/97AC

1

24AE

CONNECTOR-2041336C91STRAPLOCK(4 REQ'D)- 289862C1CONNECTOR COVER-1654798C1TERMINAL-1654799C1CAVITY PLUG-1654800C1

97AB/97AF

97AJ

99-G

99A(5V)

26

15

97AE/97AE22

99B


S08316




PART NO.




CHANGE

RELEASE NO.

NAME


DATE


SHEETDATE

12FEB99


AE08-52513 27

5000/9100/9200/9400/9900U00EDL2

P50317A

NEW 282 CONN

CHAPTER 13

A P53815PCNA 16MAY00

DETROIT DIESELIDLE TIMER

(268)

97-GE

97AV

3

2

1

A B C D E F G H J K

CAVITY

A1

A2

A3

B1

B2

---

23D

99A(5V)

97AT

97AP

F1

F2

F3

G1

G2

23C

97AE

13DB

97AU

97AL

C1

C2

C3

D1

D2

98B(-)

98(+)

99-G

---

99

H1

H2

H3

J1

J2

---

97AV

34

97AB/97AF

97AH/97AM

E1

E2

E3

B3

D3

99B

97AJ

97AK

13D

---

K1

K2

K3

G3

J3

---

24AE

24AF

97AA/97AC

---

ECM CONNECTORDETRIOT DIESEL(273)

CABOVERLAY

CONNECTOR-1661777C1 TERMINAL-1675832C1


PLUG-1687788C1

THERMAL OVERCRANK PROTECTION

(275)

AB

17-G

17D

ENGINEHARNESS

(AT STARTER-OPTIONAL)


AB

DETROIT DIESELLOW COOLANT SWITCH

(278)

ENGINEHARNESS

34

34-G




TERMINAL-1680205C1

2

1GY/WH

OR/WH

ABS LEFT FRONTWHEEL SPEED SENSOR

(289)(AT FRONT LEFT WHEEL)

ABS FRONT CHASSIS


TERMINAL-1651969C1

CAVITY

5

3

1

6

4

2

94WK

94WD

94WJ

94WH

---

94WC

CIRCUIT

97BC

CIRCUIT CIRCUITCAVITY

WABCOCAB ABS ECU

(282)

1 2 3

4 5 6


S08316


175



PART NO.




CHANGE

RELEASE NO.

NAME


DATE


SHEETDATE

12FEB99


A

AE08-52513 28

5000/9100/9200/9400/9900U00EDL2

P50317A

CHAPTER 13

P53815P(292) PINS WERE A&BCNA 16MAY00

A B C

BK/WH

RD/WH

BN/WH

ABS LEFT FRONTMODULATOR VALVE

(290)

ABS FRONT CHASSIS

(BETWEEN FRONT WHEELS)



A B C

VT/WH

LTGN/WH

LTBL/WH

ABS RIGHT FRONTMODULATOR VALVE

(291)

ABS FRONT CHASSIS

(BETWEEN FRONT WHEELS)



1

2

DKBL/WH

YL/WH

ABS RIGHT FRONTWHEEL SPEED SENSOR

(292)(AT FRONT RIGHT WHEEL)

ABS FRONT CHASSIS


TERMINAL-1651969C1

CLUTCH SWITCH

(294)

CAB OVERLAY

(LOCATED BY CLUTCH)

SWITCHPIGTAIL



97AH

CIRCUIT

97-GHB

A

CAVITY

CUMMINS N14,AHD,ISM

97AH

CIRCUIT

97-GHB

A

CAVITY

DETROIT SERIES

97AH

CIRCUIT

97-GHB

A

CAVITY

CAT C10,C12 & 3406E

B

A

CAVITY

BLACK

CIRCUIT

BLACK

YELLOW1

CIRCUIT

WHITE1B

A

CAVITY

BROWNE

D ORANGE

C YELLOW2

52D

CIRCUIT

52-GEB

A

CAVITY

58TE

D 56

C 53D

A

BB

A

CONN-1673752C1TERM-1673747C1(12AWG) 587575C1(14AWG)SEAL- 589390C1(12AWG) 589391C1(14AWG)

CONN-1673751C1TERM-1673748C1(12AWG) 587577C1(14AWG)SEAL- 589390C1(12AWG) 589391C1(14AWG)

FRONT END HARNESS

HEADLIGHT

LEFT HEADLIGHT/ TURN/MARKER LIGHT

(296)

AA

BC

D

E

BC

D

E

THERMAL OVER-CRANKPROTECTION

(293)

CAVITY CIRCUIT #

BA

CONNECTOR - 2036583C1TERMINAL(18AWG) - 2644000R1

17D

17-GB

A

AB


S08316


13.29. CONNECTOR COMPOSITES (298), (299), (311), (312), (313), (315, 316), P. 29


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.



12FEB99 AE08-52513 29

5000/9200/9400/9900U00EDL2

P50317A

CHAPTER 13

CONN 315 WAS A 54719V

1675752C1 & 1661872C1

6X4 REAR REAR AXLETEMPERATURE SWITCH

(299)

A

B

A

B

32-GA

32A

CHASSISHARNESS

SENDERJUMPER

CONN-587567C91TERM-587577C1 SEAL-589391C1


RIGHT READING LIGHT

(311)

ROOFHARNESS

63T

63-GT

LIGHTPIGTAIL

AB

AB

(ROOF NEAR LIGHT)

RED

WHITE

CONNECTOR- 1661259C1

CONNECTOR LOCK- 1661263C1

TERMINAL- 1661261C1



TERMINAL- 1661262C1

LEFT READING LIGHT

(312)

ROOFHARNESS

63R

63-GR

LIGHTPIGTAIL

AB

AB

(ROOF NEAR LIGHT)

RED

WHITE



TERMINAL- 1661261C1



TERMINAL- 1661262C1

BA


OIL TEMPSENDER

(315,316)

30

30-GB

A

B

A

B

SENDERJUMPER



6X4 FRONT REAR AXLE

32-G

32

CHASSISHARNESS

DEFROSTER FAN

(313)

ROOFHARNESS

FANASSEMBLY

76-G

76

(FRONT CENTER ROOF)

CONNECTOR-969541R1

TERMINAL-333733C1

CONNECTOR-481140C1

TERMINAL-239807R1

BLACK

BLACK

A

B

SENDERJUMPER


CHASSISHARNESS

32-G

32


4X2 REAR AXLE

A

B

TEMPERATURE SWITCH(298)

Figure 176 Connector Composites (298), (299), (311), (312), (313), (315, 316)

S08316


177



S08316


13.31. CONNECTOR COMPOSITES (325), (345), (350), (351), (352), (353), (354), P. 31

Figure 178 Connector Composites (325), (345), (350), (351), (352), (353), (354)

S08316


179



S08316




S08316


181



S08316




NAMEREVCHK

DATE

DATE





PART NO.

DRAWNREFERENCE

RELEASE NO.

CHANGE

SHEET


12FEB99 AE08-52513 35

5000/9100/9200/9400/9900U00EDL2

P50317A

CHAPTER 13

P54004K

94T TO CAV 14.

ACNA1//CONN 423: ADD JKP 11APR01

209198187

176

16

4

1

15

3

14

212

5

1110

13

SPEEDOMETER/TACHOMETER MODULE(422)

YELLOW CONNECTOR-2018591C1TERMINAL(18AWG)-2018639C1

CAVITY CIRCUIT

1

2

3

4

5

6

7

8

9

CAVITY CIRCUIT

10

11

12

13

14

15

16

17

18

62C 97AT

97AP62-GC

28D28A

97AZ11-GM

94T29L

25A34B

25B65C

25-GA---

3035L

1234

5678

91011

12131415

161718

CAVITY CIRCUIT

1

2

3

4

5

6

7

8

9

10

CAVITY CIRCUIT

11

12

13

14

15

16

17

18

19

20

57R 35C(+)

35C(-)56R

27S(+)29L

27S(-)35L

27C(+)29S(+)

27C(-)29S(-)

36S(+)29C(+)

36S(-)29C(-)

36C(+)35S(+)

36C(-)35S(-)

WHITE CONNECTOR-2018589C1TERMINAL(18AWG)-2018639C1

LEFT GAUGE CLUSTER(423)

8

729S(+)

29C(+)

27C(-)

27S(+)

35S(+)

CIRCUITCAVITY

35S(-)

CAVITY CIRCUIT

9

1

2

3

4

5

6

29S(-)

27C(+)

35C(-)

29C(-)

35C(+)

27S(-)

12

11

10

1254

10

1

32

678

11

9

WHITE CONNECTOR-2018590C1TERMINAL(18AWG)-2018639C1

LEFT GAUGE CLUSTER(424)

PANEL LIGHTSSWITCH(425)

F A

BCD

E

62W

62-GW

62A

11-GS

62

CONNECTOR-1661200C1TERMINAL(16AWG)-1661209C1 TERMINAL(18AWG)-1661208C1

A

BCD

E

F A

B

C D

E

F

86

86D

86B

86C

86A

88B

GY

WH

YL

RD

GY/BK

WH/BK

CONNECTOR-1661200C1TERMINAL(16AWG)-1661209C1 TERMINAL(18AWG)-1661208C1

CONNECTOR-1661201C1TERMINAL(18,20AWG)-1661212C1

RADIO CONNECTOR #1(426)

CAB HARNESS RADIO PIGTAIL


S08316


183



S08316




S08316


185



S08316


13.39. CONNECTOR COMPOSITES (453), (454), P. 39

Figure 186 Connector Composites (453), (454)

S08316


187



NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


12FEB99


AE08-52513 40

5000/9100/9200/9400/9900U00EDL2

P50317A

CHAPTER 13

ADDED 38-G & 38-GB TO 455. A 55093FJKP 4MAR02

A

BCDEFGHJK

CAVITY CIRCUIT

A 11-GE

B 13-GAD

C 38-G

D 38-GB

E 94-G

F 75-GBD

G 11-GAW

H ---

J 11-GAC

K ---

CONNECTOR-2007315C1CONNECTOR BODY LOCK-

2007316C1BUS TERMINAL-2007317C1

CONNECTOR COVER-2010558C1




G4 GROUND ADAPTER(456)

CAVITY CIRCUIT

A 11-GC

B 11-GX

C ---

D ---

E ---

F ---

G ---






1

2

3

4

5

6

7

8

CAVITY CIRCUIT

1 75

2 14X

3 77T

4 14Z

5 75A

6 14Z

7 63P

8 14Y

F1 FUSEBLOCK(462)



CAVITY CIRCUIT

1 65A/84

2 14T

3 63

4 (14T)

5 14S

6 14R

7 55

8 (14R)

F2 FUSEBLOCK(462)

CONNECTOR-0592951C1TERMINAL(12,14+14AWG)-0557375C1

TERMINAL(14AWG)-0557374C1TERMINAL(10AWG MULTI-FEED)-

0557378C1TERMINAL (18AWG)-1666118C1

1

2

3

4

5

6

7

8

F3 FUSEBLOCK(462)

CAVITY CIRCUIT

1 58D

2 14E

3 70

4 (14E)

5 68

6 14B

7 50

8 (14B)


0557375C1TERMINAL(10AWG MULTI-FEED)-

0557378C1TERMINAL(18AWG)-1666118C1

1

2

3

4

5

6

7

8

A

G

CB

D

FE

LOW AIR PRESSURE SWITCH(460)


LEFT BLANKINTENTIONALLY

G3 GROUND ADAPTER(455)

H

J

K

---

---

---

40-GA

---

CIRCUIT

40A

D

C

CAVITY

---

B

A

B AC

D


S08316




S08316


189

13.42. CONNECTOR COMPOSITES (463), P. 42

Figure 189 Connector Composites (463)

S08316


13.43. CONNECTOR COMPOSITES (464), P. 43


PART NO.




CHANGE

RELEASE NO.

NAME


DATE


SHEETDATE

P50317A


CHAPTER 13

5000/9100/9200/9400/9900U00EDL2A

12FEB99 43AE08-52513P53815PADDED CHARTS TO 464CNA 16MAY00

1 2

3 4

5 6

7 8

F10-F14 FUSEBLOCK-POOL(464)


0557375C1TERMINAL(14,16AWG)-

0577374C1TERMINAL(18AWG)-1666118C1

CAVITY CIRCUIT

1 14AS

2 14AR

3

4

5

6

7

8

SPARE SWITCH (F11)

CAVITY CIRCUIT

1 88F

2 14N

3

4

5

6

7

8

CLOCK (F11)

CAVITY CIRCUIT

1 21H

2 13L

3

4

5

6

7

8

ETHER START (F11)

CAVITY CIRCUIT

1 64

2 12P

3

4

5

6

7

8

FOG LIGHTS (F11)

CAVITY CIRCUIT

1 94AH

2 14CP

3 12BA

4 12F

5 24AC/75DA

6 13DA

7

8

STANDARD (F10)

CAVITY CIRCUIT

1 81

2 14FA

3 ---

4 ---

5 ---

6 ---

7

8

POWER LOCKS (F11)

CAVITY CIRCUIT

1 75AW

2 14AU

3

4

5

6

7

8

PRO-SLEEPER (F11)

---

---

---

---

---

---

---

---

---

---

---

---

---

---

---

---

---

---

---

---

---

---

---

---

14AV

14AX

14AW

14AY

(14AU)

75AX

---

---

75DB

13DC


*

5 2

4

3

1

5 2

4

3

1

CONNECTOR-0593385C1

TERMINAL-(10AWG)-1661710C1


CAVITY CIRCUIT

1 68

2 58-G

3 ---

4 68E

5 58P

TRAILER TAIL RELAY - R9(464)

CONNECTOR-0593385C1

TERMINAL-(10AWG)-1661710C1

TERMINAL(14,18+18AWG)-1661709C1

CAVITY CIRCUIT

1 70E

2 70-G/58-G

3 ---

4 70C

5 70D

TRAILER STOP LIGHT RELAY - R10 (464)

CAVITY CIRCUIT

1 94K

2 94A

3

4

5

6

7

8

WABCO ABS/ATC (F11)

---

---

---

---

(94A)

94K1

CAVITY CIRCUIT

1 94

2 14AE

3

4

5

6

7

8

BENDIX ABS/ATC (F10)

---

---

---

---

14P

94P

CAVITY CIRCUIT

MERITOR G XMSN (F11)

1 92PF

2 13Y

3 ---

4 ---

5 ---

6 ---

7

8

---

---

CAVITY CIRCUIT

EATON AUTOSHIFT(F10)

1 13U

2 92U

3 ---

4 ---

5 ---

6 ---

7

8

---

---

CAVITY CIRCUIT

APADS (F10)

1 77AC

2 14BA

3 77AB

4 77AA

5 ---

6 ---

7

8

---

---

Figure 190 Connector Composites (464)

S08316


191


DATE

DATE


NAME


RELEASE NO.

CHANGE




PART NO.


SHEET

12FEB99


CONN 1000 WAS 471.

AE08-52513 44

5000/9100/9200/9400/9900U00EDL2

P50317A

CHAPTER 13

P54020UB

5 2

4

3

1

5 2

4

3

1

CONNECTOR-0593385C1

TERMINAL-(12,12+16AWG)-1661710C1

TERMINAL(14,18+18AWG)-1661709C1

CAVITY CIRCUIT

1 56H

2 56-G/70-G

3 ---

4 56A/56C

5 56E

LEFT TURN RELAY - R11(464)

CONNECTOR-0593385C1

TERMINAL-(12,12+16AWG)-1661710C1

TERMINAL(14,18+18AWG)-1661709C1

CAVITY CIRCUIT

1 57H

2 57-G/56-G

3 ---

4 57A/57C

5 57E


TERMINAL(18AWG)-1661224C1CAVITIES 7-8


5

21 3

6

7

8 4

62-GAR8

62AR7

58P6

58E5

---4

58C3

58AA2

---1

CIRCUITCAVITY

TRAILER LIGHTSSWITCH(466)

5

21 3

6

7

8 4

HEADLIGHTSWITCH(465)




TERMINAL(16AWG)-1661209C1TERMINAL(18AWG)-1661208C1

CAVITY CIRCUIT

1 ---

2 50/58AA

3 58E

4 ---

5 50A

6 50B

7 62AS

8 62-GAS

DRLPARK BRAKE SWITCH (USA)

(468)

CONNECTOR-1661777C1SEAL-1661872C1LOCK-1661873C1

TERMINAL(16AWG)-1661875

CAB OVERLAY

13-GCP5

94AF4

1

CIRCUITCAVITY

---3

13CP2

94AH

5 2

4

3

1

ABS TRAILER RELAY(470)

CONNECTOR-0593385C1

TERMINAL-(12,12+16AWG)-1661710C1

TERMINAL(14,18+18AWG)-1661709C1

RIGHT TURN RELAY - R12(464)

44-GB

---

CIRCUIT

44B

D

C

CAVITY

---

B

A

B AC

D

94BC

27

7

5 1

6

94BM

CONNECTOR-3534350C1PANEL NUT-3534351C1

STRAIN RELIEF-3534352C1TERMINAL-3534359C1

19

26

15

CIRCUIT

33

2

40

9

21

19

34

6

CAVITY

27

18

94BL

94BR

18

39

39

18

ABS DASH CONNECTOR (BENDIX)(1000)

44

14

1694CB

8

11

11

CIRCUIT

40

17

3

6

10

CAVITY

94BV

1 5 94BP

GN2(-)

1

5

94BJ

12

YL2(+)

44

94BU

11

12


94BF4

19

94BB

94BA

94BH

34

20

94BK

94BN

CHASSIS(BENDIX,WABCO)

(471M)

94BS

33

12CAB SHD2

26

94BT

22 94BX

94BW

13

CAVITY CIRCUIT

23 94BY

24 94BZ

25 94CA

26 98YL4(+)

27 98SHD4

28 98GN4(-)

29 92G

30 92H

31 92J

32 92K

33 92L

40

35

42

41

44

36

39

43

CAVITY

34

38

37

77AJ

---

CIRCUIT

---

77AL

77-GAC

---

77AK

77AH

92M

77AD

77AF

7

2

9

8

11

3

6

10

CAVITY

1

5

4

CAVITY CIRCUIT*

YL/WH1

BL1

CAVITY CIRCUIT*

DKBL/WH1

OR/WH1

GY/WH1

---

---

---

---

---

---

---

---

CAVITY CIRCUIT

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

SHD1

GN1(-)

BN/WH1

RD/WH1

BK/WH1

VT/WH1

LTBL/WH1

LTGN/WH1

BN1

---

77AH

77AJ

77AK

77AL

77-GAC

77AD

---

---

---

77AF

CIRCUIT*

DKBL/WH

YL/WH

GY/WH

OR/WH

VT/WH

LTGN/WH

LTBL/WH

BK/WH

RD/WH

BN/WH

YL1(+)

CIRCUIT**

[BK3]

[BN3]

[BK4]

[BN4]

[BL2]

[BN2]

[GN/YL2]

[BL1]

[BN1]

[GN/YL1]

YL1(+)

CIRCUIT**

SHD1

GN1(-)

LTBL/WH1

VT/WH1

LTGN/WH1

GY/WH1

OR/WH1

BN5

BL5

BN/WH1

BK/WH1

CIRCUIT**

RD/WH1

YL/WH1

DKBL/WH1

---

---

---

---

---

---

---

---

* - W/ BENDIX ABS** - W/ WABCO ABS


S08316




S08316


193



NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


12FEB99


ADD APADS NOTE TO 495

AE08-52513 46

5000/9100/9200/9400/9900U00EDL2

P50317A

CHAPTER 13

C P53815PCNA 16MAY00

ADDED 13EF & 13EG TO 495. D 55093FJKP 4MAR02

A

BCDEFGHJK

13LK

13WJ







13ABH

13AF/13DAG

13ZF

13DCE

***D

---C

CAVITY CIRCUIT

13AHB

13FA

I1 IGNITION ADAPTER(494)

*** -13X - PDL BUZZER13S - KYSOR SHUTDOWN

A

B B

A

ENGINE CAB

PYROMETER CABLE ASSEMBLY(491)

CONNECTOR-872291R1TERMINAL(20AWG)-

879630R1

HEATER BOXJUMPER

CABHARNESS

PYROMETER CABLE ASSEMBLYMODULE (492)

A

(YELLOW)B

(RED)

CAVITY CIRCUIT

A

B B

A

A

(YELLOW)B

(RED)

CAVITY CIRCUIT


239807R1


188396R1


241117R1

A

BCDEFGHJK

K

13CP **J

13EGH

13YG

*F

13BLFE

13SD

13BLC

CAVITY CIRCUIT

13ATB

13PA

I2 IGNITION ADAPTER(495)

A

BCDEFGHJK

---K

---J






12WH

---G

---F

12BE

12ED

12ACC

CAVITY CIRCUIT

12SB

12AA

A1 ACCESSORY ADAPTER(499)

A

BCDEFGHJK

---K

---J






14ADH

14BDG

14BLF

---E

---D

14FAC

CAVITY CIRCUIT

14NB

14VA

B1 BATTERY ADAPTER(497)

A

BCDEFGHJK

---K

---J





---H

---G

14BKF

---E

14ND

---C

CAVITY CIRCUIT

---B

14AHA

B2 BATTERY ADAPTER(498)





TERMINAL (12AWG)-1661211C1

A

G

CB

D

FE

12AD

CAVITY CIRCUIT

12P



CONNECTOR COVER-2006790C1TERMINAL(10,12AWG)-


1661209C1

---

12R

E

D

F ---

C

A

G

A3 ACCESSORY ADAPTER(501)

---

12L

B

* 13U W/EATON AUTOSHIFT OR LIGHTNING** 77AA W/APADS

13EF


S08316




S08316


195



PART NO.




CHANGE

RELEASE NO.

NAME


DATE


SHEETDATE

12FEB99


AE08-52513 48

5000/9100/9200/9400/9900U00EDL2

P50317A

C

CHAPTER 13

P53815PCHGD 511 CKTSCNA 16MAY00

A

G

CB

D

FE

LOW AIR PRESSURESWITCH #2

(512)

CONNECTOR-2006789C1

CONNECTOR BODY LOCK-2006792C1

BUS TERMINAL-2006791C1CONNECTOR COVER-


1661209C1

A

17AB

17B

CAVITY CIRCUIT

C 17E

D ---

E 17

F ---

G ---


1661875C1LOCK-1661873C1

CIRCUIT

---C

CAVITY

---

B 40B

A HGFED

CBA

DRL MODULE-USA(513)

CONNECTOR-2005835C1


64D

B 66C

A

66-GAD

C 66F

CIRCUITCAVITY

F ---

G 66D

E 66E

H 66A


A

G

CB

D

FE

DATA LINK - POSITIVE(514)

CONNECTOR-2006789C1





1661208C1

A 98A(+)

B 98(+)

CIRCUITCAVITY

C 47/48(+)

D 94J(+)

E *

F ---

G ---

C

CIRCUIT

B

DATA LINK - NEGATIVE(515)

A

G

CB

D

FE

A

---

---

D

G

47/48(-)

E

94K(-)

F

*

CAVITY

98C(-)

98B(-)

CONNECTOR-2006789C1





1661208C1

12

65

4

---

2 ---

1

94P4

3 ---

BENDIXCAVITY

6 94GL

5 94BE

CONNECTOR-1661256C1


BLINK CODESWITCH(511)

94H/94E

94G/94-GC

WABCO

---

---

---

---

START FEED ADAPTER(509)

D 40-GB

B AC

D

*

* 17X W/EATON AUTOSHIFT

* 98U(+) W/EATON AUTOSHIFT OR LIGHTNING

* 98V(-) W/EATON AUTOSHIFT OR LIGHTNING


S08316




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197


DATE

DATE


NAME


RELEASE NO.

CHANGE




PART NO.


SHEET


12FEB99 AE08-52513 50

CIRCUIT DIAGRAM 5000/9100/9200/9400/9900U00EDL2

P50317A

CHAPTER 13

P51616DARGJ\\ADD (550)CNA 15JUN00

1 ---

2 ---

CIRCUITCAVITY

3 ---

4 43B

5 13X

A

B

GAUGE PANEL LIGHT(560)

CONNECTOR-161998R1CAVITY A-TERMINAL(16AWG)-186203R2CAVITY B-TERMINAL(18AWG)-161997R1

62-GAB

62AB

5 2

4

3

1

PDL BUZZER(562)


A

B

A

B

86T

86U

RIGHT REAR SPEAKER(528)

SPEAKER PIGTAIL ROOF HARNESS

GREEN

BLACK

CONNECTOR-1661196C1TERMINAL(20AWG)- 1661208C1


A

B

A

B

86C

86D


GREEN

BLACK



A

B

A

B

86A

86B

LEFT FRONT SPEAKER(530)


GREEN

BLACK



A

B

A

B

86R

86S

LEFT REAR SPEAKER(531)


GREEN

BLACK



RIGHT FRONT SPEAKER(529)

ROOF HARNESS

B

86AX

AA


SPEAKER PIGTAIL

LEFT SLEEPER SPEAKER(574)

86AWB

GREEN


BLACK

77-GC

77C


A

FREON COMPRESSOR

ENGINE HARNESS

(550)

B


S08316




NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.



12FEB99 AE08-52513 51

5000/9100/9200/9400/9900U00EDL2

P50317A

CHAPTER 13

GAF//CHNGD CAV 1,3,5

IN REF CONN #582

55093FAJKP 4MAR02

B

A

AM/FM BAND SELECT(576)

W/PRO-SLEEPER

86M

86L

CONNECTOR-1661260C1CONNECTOR LOCK- 1661264C1TERMINAL(18AWG)- 1661262C1

ABC

SEEK UP/DOWN(577)

W/PRO-SLEEPER

86K

86J

86H

CONNECTOR-1661891C1CONNECTOR LOCK- 1661892C1TERMINAL(18AWG)- 1661262C1

AB A B

LEFT WORK LIGHT(578)

W/PRO-SLEEPER

SLEEPER HARNESS LIGHT PIGTAIL

CONNECTOR-969541R1TERMINAL(16+16AWG)-333735C1

CONNECTOR-481140C1TERMINAL(18AWG)-241117R1




A

B

W/PRO-SLEEPER

RIGHT SLEEPER SPEAKER(575)

GREEN

BLACK

86AZ

86AY

A

B

65B

65F

65-GB

65-GF

WHITE

ORANGE

CONNECTOR-969541R1TERMINAL(16AWG)-333733C1

CONNECTOR-481140C1TERMINAL(18AWG)-241117R1

A B

W/PRO-SLEEPER

RIGHT WORK LIGHT(579)

SLEEPER HARNESS LIGHT PIGTAIL

B A 65F65-GB WHITE

ORANGE

1 2

3 4

5 6

7 8

CAVITY CIRCUIT

1 86AP

2 14AX

3 76L/76K

4 (14AX)

5 63BA

6 (14AX)

7 ---

8 ---

SLEEPER FUSE BLOCKW/PRO-SLEEPER

(582)

CONNECTOR-0592951C1TERMINAL(10AWG MULTI-FEED)-0557381C1


(LOCATED IN LEFT LUGGAGE COMPARTMENT)


S08316


199



NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


12FEB99


AE08-52513 52

5000/9100/9200/9400/9900U00EDL2

P50317A

CHAPTER 13

A 55093FREMOVED 588 & 589.JKP 4MAR02

BA

RIGHT LUGGAGE LIGHT SWITCH(587)

LUGGAGE HARNESS

CONNECTOR - 1661260C1LOCK-1661264C1TERMINAL(18AWG)- 1661262C1

WHT(-)

BLK(+)

SLEEPER HARNESS

AB

CONNECTOR - 1661259C1LOCK-1661263C1TERMINAL(18AWG)- 1661261C1

63AD

63AE

LOCATED IN THE RIGHT LUGGAGE COMPARTMENT

LOCATED IN POWERDISTRIBUTION CENTER

---

5 75AN

2 75-GN/75_GH

3

4

75AB1

CIRCUIT

75AM

3

1

2

4

5CAVITY

3

1

2

4

5

75AD

CIRCUITCAVITY

1 75AF

4

3

75-GH/13-GAT2

75AH5

75AT

LOCATED IN POWERDISTRIBUTION CENTER



HIGH SPEED RELAY(584)

MEDIUM SPEED RELAY(585)



LEFT BLANK INTENTIONALLY LEFT BLANK INTENTIONALLY


S08316


13.53. CONNECTOR COMPOSITES (592), (592F), (593), (594), (600), P. 53


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.



12FEB99 AE08-52513 53

5000/9100/9200/9400/9900U00EDL2

P50317A

CHAPTER 13

RMVD 590 & 595. A 55093FJKP 4MAR02

CONNECTOR-1664511C1TERMINAL(18,16,14AWG)-239805R1

BC

A

C

B

A

E

D

6

5

1

2

3

4

8 7

C

CIRCUIT

A

75KB

75AL

CAVITY

75-GS



CAVITY CIRCUIT

75AN

B 75AC

A

77L

75AHC

D

TEMP SWITCHW/PRO-SLEEPER

(592)

HEATER BLOWER CONTROLW/PRO-SLEEPER

(593)

E 75AR

DOME LIGHT SWITCHW/PRO-SLEEPER

(594)

62-GZ

CAVITY CIRCUIT

---3

4 63-GE

1

63-GK2

6

5

---

7 62Z

63-GJ

8

63-GF

CONNECTOR-2009385C1

CAV 1-6TERMINAL(16AWG)-

1661226C1CAV 7-8


5

21 3

6

7

8 4

ETHER START ON/OFF SWITCH (600)




CAVITY CIRCUIT

1 ---

2 ---

3 ---

4 ---

5 21H

6 21

7 62AY

8 62-GAY



C

CIRCUIT

A

75KB

75AL

CAVITY

75-GS

(592F)LOCATED BEHIND BUNK CONTROL PANEL

ABC


SLEEPER TEMP CONTROL



Figure 200 Connector Composites (592), (592F), (593), (594), (600)

S08316


201



NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.



12FEB99 AE08-52513 54

5000/9100/9200/9400/9900U00EDL2

P50317A

CHAPTER 13

A

A 55093FREMOVED CONN 608,

REVISED CIRS IN CONN 607.

JKP 4MAR02

CBA A

BC

CIRCUIT

A

63-GKB

63AB

CAVITY

CONNECTOR-1661198C1


CIRCUIT

A

WHB

OR

CAVITY

CONNECTOR-1661199C1


FLUORESCENT BUNK LIGHT IN-LINEW/PRO SLEEPER

(603)

ROOF HARNESS LIGHT JUMPER

C 63-GJ C BK

AB B

ACIRCUIT

A

63-GUB

63U

CAVITY CIRCUIT

A

WHB

RD

CAVITY

READING LIGHTW/PRO SLEEPER

(604)ROOF HARNESS LIGHT PIGTAIL

CONNECTOR-1661259C1

CONNECTOR LOCK-1661263C1


CONNECTOR-1661260C1



AB B

ACIRCUIT

A

63-GRB

63AR

CAVITY CIRCUIT

A

WHB

RD

CAVITY

UNDER CABINET LIGHTW/PRO SLEEPER

(605)ROOF HARNESS LIGHT PIGTAIL

CONNECTOR-1661259C1



CONNECTOR-1661260C1



AUXILIARY FAN IN-LINEW/PRO SLEEPER

(606)ROOF HARNESS FAN JUMPER

CIRCUIT

86-GP

86-GP/63-GW

CAVITY

CONNECTOR-872291R1TERMINAL(14AWG)-188396R1

TV CONNECTORW/PRO SLEEPER (IN-LINE)

(607)

ROOF SOCKET

CIRCUIT

A

WHB

BK

CAVITY

CONNECTOR-1661199C1


FLUORESCENT BUNK LIGHTW/PRO SLEEPER

(610)

LIGHT JUMPER LIGHT PIGTAIL

C BK C WH

ABC

CIRCUIT

A

WHB

OR

CAVITY

CONNECTOR-1661198C1


CBA

A BCIRCUIT

A

76-GKB

76K

CAVITY

AUXILIARY FANW/PRO SLEEPER

(611)

CONNECTOR-969541R1

TERMINAL(18AWG)-879630R1

86AP

A

B

*

* W/72" SLEEPERA

B

A B ABCAVITY

76K

B 76-GK

CIRCUIT

A


1333732C1


241117R1


S08316




NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


12FEB99


AE08-52513 55

5000/9100/9200/9400/9900U00EDL2

P50317A

CHAPTER 13

55093F

CONN 643. RMVD ROOF HARN CHRT IN CONN 642.

CHNGD CAV C,D,E,F IN A

*

* CIR 63AS IN ROOF CONN ONLY

JKP 4MAR02

REFRIGERATOR IN-LINEW/PRO SLEEPER

(612)

6

5

1

2

3

4

8 7

62-GX

CAVITY CIRCUIT

---3

4 ---

1

---2

6

5

86AG

7 62X

86AV

8

86-GK/62-GX

CAVITY 7-8TERMINAL(18AWG)-

1661208C1




REFRIGERATOR SWITCH(613)

SLEEPER

A

B B

A

CONNECTOR-872291R1


CONNECTOR-872290R1


A

86AGB

86-GR

CAVITY CIRCUIT

A

BKB

WH

CAVITY CIRCUIT

JUMPER

A

B

C

CONNECTOR (CAE SLEEVE)-AN-89000 #27


CIRCUIT

70AC

CAVITY

70

B ---

A

STOP LIGHT SWITCH(640)

A

BCD

E

F A

B

C D

E

F

ROOF HARNESS SLEEPER HARNESS

SLEEPER TO ROOF CONNECTIONW/PRO-SLEEPER

(642)



1661208C1



1661212C1

F A

BCD

E

A

B

C D

E

F

SLEEPER HARNESS ROOF HARNESS



1661208C1

CONNECTOR-1661201C1TERMINAL(14AWG,16AWG)-


1661212C1

SLEEPER TO ROOF CONNECTIONW/PRO-SLEEPER

(643)

A

CIRCUIT

B

C

86AX

CAVITY

76L

11-GADF

86AYE

86AZD

86AW

---

8




62M

4

23-GY

6

8

1

1

5 ---

6

7

23B

2

7

2

11-GR

---

CAVITY

5 23A

ENGINE FANOVERRIDE SWITCH

(659)

4CIRCUIT

3

3

CAVITY CIRCUITA 63-GJB 63-GKC 63AP/63ASD 63BBE ----F ----


S08316


203



PART NO.




CHANGE

RELEASE NO.

NAME


DATE


SHEETDATE

12FEB99


CHGD (690) CKTS

AE08-52513 56

5000/9100/9200/9400/9900U00EDL2

P50317A

CHAPTER 13

A P53815PCNA 16MAY00

B

14D

D 11-GC

E 11-GA

14C

CAVITY

11-GB

C

CIRCUIT

A

C

B

A

E

D

ECM 6-WAYPOWER CONNECTION

(676)

CONNECTOR-2011673C1CONNECTOR LOCK-


1687847C1CABLE SEAL(12AWG)-

0587579C1

A

B

A

B

B

14C

CAVITY

14D

CIRCUIT

A




0587579C1




0587579C1

ECM POWER IN-LINECONNECTION W/SERIES 60

(675)

1

10

BN/YL

6

ECU

(662)

GN/YL

BN

CIRCUIT

BK

(PART OF WABCO ABS CONTROL MODULE)

BK

9

BN

CAVITY

5



BL

12

2

BL

7

BN

4

7

BN

WB CHASSIS

6

BL

BN

1

11

8

3

12

CAVITY

11

CAVITY

2

11

GY/WH

3

BL5

7

6

10

1

BN/WH1

GY/WH1

1

REAR CHASSIS HARNESS (BENDIX)

(690)

8

7

LTBL/WH1

BN/WH

REAR CHASSIS HARNESS (WABCO)

(690)

LTBL/WH

BN

YL

10

2

1

RD/WH1

1

11

10

CIRCUIT

9

5

CIRCUIT

9

12

5

VT/WH1

2

9

10

12

VT/WH

OR/WH1

6

12

YL/WH1



BK/WH

4

DKBL/WH1

YL/WH

4

7

6

4

5

(RT SIDE FRONT OF CROSS MEMBER BY RR AXLE)

7

4

12

BL1

(RT SIDE FRONT OF CROSS MEMBER BY RR AXLE)

1

7

BL

1

DKBL/WH1

CONNECTOR-3519423C1CONNECTOR LOCK-1689428C1TERMINAL(16AWG)-1680205C1

BL

YL/WH1

DKBL/WH

76

YL/WH

8

BK/WH1

3

3

REAR CHASSIS

8

BK/WH

3

LTGN/WH1

REAR CHASSIS

CIRCUIT

VT/WH

LTGN/WH

12

RD/WH

8

6

OR/WH

7

BK/WH1

6

OR/WH

RD/WH1

12

1

LTGN/WH1

RD/WH

OR/WH1

LTBL/WH1

BN5

DKBL/WH

5

WB CHASSIS

6

9

VT/WH1

LTGN/WH

CAVITY

LTBL/WH

1

12

BN/WH

11

BN1

CIRCUIT

2

7

GY/WH

12

CAVITY

GY/WH1

WB CHASSIS

6

BN/WH1

CONNECTOR-3519423C1CONNECTOR LOCK-1689428C1TERMINAL(16AWG)-1680205C1




S08316




PART NO.




CHANGE

RELEASE NO.

NAME


DATE


SHEETDATEP53815P


12FEB99 AE08-52513 57

5000/9100/9200/9400/9900U00EDL2

P50317A

CHAPTER 13

768

ANEW 755&766;CHGD 767&CNA 16MAY00

21 [BN4][BK4]

WABCO ABS/ATC LEFT FRONT WHEELSPEED SENSOR IN-LINE CONNECTOR (767)

WABCO ABS/ATC LEFT FRONTMODULATOR VALVE

(768)

CONNECTOR-3519665C1TERMINAL-PURCHASED


[BN1]

[GN/YL1]

[BL1]

WABCO ATC MUD/SNOW SWITCH(753)

6

5

1

2

3

4

8 7

62AJ

94BD/94BE6

7

94-GB8

1

CIRCUIT

3

---

CAVITY

---

11-GR/94-GB5

2

---

4 ---


TERMINAL-1661226C1CAVITIES 7-8

TERMINAL-1661209C1

AB

CONNECTOR-1661259C1



LOWER READING LIGHT(720)

63-GW

63W

WABCO ABS/ATCFRONT ECU

(766)

CAVITY CIRCUIT

1 ----

2

3

4

5

6

7

8

9

----

----

94WF

94WG

94WA

----

94WB

94WE

CONNECTOR-3548979C1TERMINAL(14, 16AWG)-3548972C1


POWER(WABCO)

(755)



CAVITY CIRCUIT

1 GN1(-)

2

3

4

5

6

7

8

9

SHD1

YL1(+)

----

----

----

13X

94K1

94K

11

12

13

14

15

16

17

18

94-GA

94-GB

94K(-)

94J(+)

----

----

----

94H

10 94-GF

1 2 3

16 17 18

1 2 3

16 17 18

4 5 6

1 2 3

4 5 6

1 2 3

1

23


S08316


205

13.58. CONNECTOR COMPOSITES (769), (770), (771), (774), (775), (776), (777), (778),(789), P. 58


PART NO.




CHANGE

RELEASE NO.

NAME


DATE


SHEETDATE

ADD 778 & 789


12FEB99 AE08-52513 58

5000/9100/9200/9400/9900U00EDL2

P50317A

CHAPTER 13

P53815PNEW 771;CHGD 769&770 ACNA 16MAY00

[BN3][BK3]

GN/YL

BLUE BROWN

[BN2]

[GN/YL2]

[BL2]

BLACK BROWN

21

WABCO ABS/ATC RIGHT FRONT WHEELSPEED SENSOR IN-LINE CONNECTOR (770)


CONNECTOR-PURCHASEDTERMINAL-PURCHASED


WABCO ABS/ATC RIGHT FRONTMODULATOR VALVE

(769)

WABCO ABS/ATCLEFT REARMODULATOR

VALVE(775)

WABCO ABS/ATCLEFT REAR

WHEEL SPEEDSENSOR(774)


BA

WABCO CABABS ECU

(771) CAVITY CIRCUIT

1

2

3

4

5 94WP

6

7

8 94WX

9

10

11

12

94WL

94WN

94WM

94WT

94WR

94WS

94WY

94WU

94WV

94WW

CONNECTOR-1689499C1CONN LOCK-3549120C1

TERMINAL-3548971C1C1

WABCO ABS/ATC RIGHT REARMODULATOR VALVE

(776)

GN/YL

WABCO ABS/ATC RIGHT REAR WHEELSPEED SENSOR IN-LINE CONNECTOR (777)



BLACKBLUE B BROWNBROWN A

13

14

15

---

---

---

1 2 3

13 14 15

1 2 3

13 14 15

WABCO ABS/ATCLEFT REAR

MODULATOR VALVE(778)

*

SOCKET


14AY

CIRCUIT

AUXILIARY POWER SOURCE(789)

B

-

86-GH


A-

B

CAVITY

BROWN

*

BLUE

A

Figure 205 Connector Composites (769), (770), (771), (774), (775), (776), (777), (778), (789)

S08316




NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


12FEB99


ADD 884,885,&887

AE08-52513 59

5000/9100/9200/9400/9900U00EDL2

P50317A

CHAPTER 13

P53815PACNA 16MAY00


RMVD 790. B 55093FJKP 4MAR02

CIRCUIT

BK

WH

CAVITY

A


REFRIGERATOR POWER SOURCEPRO SLEEPER

(791)

A

B

B

2



CAVITIES 7-8TERMINAL(16AWG)-1661209C1TERMINAL(18AWG)-1661209C1

6

1CAVITY

5

---

7

---3

7

LEFT MOTORIZED MIRRORSWITCH(823)

78N

62-GBZ

4

5

4

78M

8

8

78-GAZ6

32

CIRCUIT

1

62BZ

78P

68A



A

D

CIRCUITCAVITY

AB

REAR CONNECTOR

CHASSIS TAIL LIGHT(854)

CAVITY

A

D

FRONT CHASSIS

CIRCUIT

D

71A

57BC

71AC56F 56B

57F

68A

B

C

B

CAVITY CIRCUIT

A 24BD

B 24AD

C 24AL

ENGINE BRAKECONN

(851)

B

C


A

CAVITY CIRCUIT

A 24BD

B 24AD

C 24AL

B

C


A

77AH

3

4

CIRCUIT

2

77AL

77AJ

77AK

CAVITY

1

6

77AE

PLUG

3

4

CIRCUIT

5

2

77-GAC

77AD

23AC

77AF

CAVITY

1 23AC

CIRCUIT

B 77AE

CAVITY

A

MODULE CONN(884)

MODULE CONN(885)

ENGINE CONN(887)


CONN LOCK-3503599C1


CONN LOCK-2005243C1PLUG-0453133C1


4

32

1

23

6154 A

B


S08316


207



NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.



12FEB99 AE08-52513 60

5000/9100/9200/9400/9900U00EDL2

P50317A

CHAPTER 13

55093F

IN CONN 906.

CHNGD CIRS IN CAV N-U AJKP 4MAR02

86AT

----

----

----

62BP

75AS

86AU

86AR

75K

77M

----

CAVITYCIRCUIT

A

B

C

D

E

F

G

H

86AS

J

K

L

M 75K

86AR

86AU

75AS

86AS

62BP

----

----

----

86AT

77M

----

N ---

63-GF

11-GBD

CAVITYCIRCUIT

---

63-GE

86AG

---

---

W

V

U

T

S

R

P

---

13-GAT

63AA

X

Y

Z

---

63-GF

11-GBD

---

63-GE

86AG

---

---

13-GAT

63AA

---

ABC

CONNECTOR-1661891C1LOCK-1661892C1


77L

77M

77-GL

A/C SWITCH(904)



BC

A

LOCATED BEHIND BUNK CONTROL PANEL

BC

A ABC


BUNK HARNESS

A/C SWITCH(905)

LT GN

LT GN

LT GN

TEMP SWITCH

(POWER)

(SIGNAL OUT)

(GROUND)





SLEEPER HARNESS

BK

A/C SWITCH

BK

BK

77

77S

77-GK

(COMMON)

(LOAD)

(LAMP GND)

SLEEPER CONNECTOR #1(906)

LOCATED ON LEFT SIDE B_PILLAR

ABCDE

FGHJK

ZYXWVUTSRPNML

F

JHG

K

EDCBA

STU

MNPR

VWXYZ

LA B A B

CAB HARNESS

A

SLEEPER HARNESS

B

CONNECTOR-3513471C1CONN BODY LOCK- 3513477C1

3513478C1 (2) REQUIREDTERMINAL(12,14AWG)-3513473C1TERMINAL(16,18AWG)-3513474C1

CONNECTOR-3513472C1CONN BODY LOCK- 3513477C1

3513478C1 (2) REQUIREDTERMINAL(12,14AWG)-3513475C1TERMINAL(16,18AWG)-3513476C1



A/C SWITCH(905)


BC

A77AB

75-GBA

77M


S08316




PART NO.




CHANGE

RELEASE NO.

NAME


DATE


SHEETDATE


CKT ON 914 WAS 75DD

12FEB99 AE08-52513 61

5000/9100/9200/9400/9900U00EDL2

P50317A

CHAPTER 13

P53815PACNA 16MAY00


1667742C1LOCK-2011364C1

CAVITY CIRCUIT

A ----

B 75DC

C ----



CAVITY CIRCUIT

A 75DF

B 75DE


0587576C1

CAVITY CIRCUIT

A 97BA

B 97BC

75DF

CIRCUIT

17FB

A

CAVITY

-----E

D 75DH

C -------

ECM SENSOR HARNESS

(913)

ECM SENSORHARNESS

(914)

NEUTRAL POSITION SWITCH(918)


HOOD CLOSURE(916)

OPTIMIZED IDLE ALARMHARNESS

(915)

CAVITY CIRCUIT

A 97AX

B 97BA

F -----

E B

F A

CD

C

B

A

B

A

B

A

B

A

B

CIRCUIT

A

C

75-GBD

75DB

75DH


1661212C1

OPTIMIZEDIDLE

(909)

CAVITY

ABC

A

75DD

AB

75DCB

OPTIMIZED IDLEINDICATOR LT

(912)

A

75DD

CONNECTOR - 0481140C1CONNECTOR TERMINAL(18AWG) - 0241117R1

AB

75DCB

CAVITY CIRCUIT

OPTIMIZED IDLEINDICATOR LT

(912)

77AF

CIRCUIT

-----B

A

CAVITY

D 77AJ

C 77AH

F 77AL

77AKE

HEATER CAB CONN APADS(907)


FE

AB

DC


S08316


209



S08316




S08316


211



NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


12FEB99


AE08-52513

CHAPTER 13

5000/9100/9200/9400/9900U00EDL2

P50317A

C 14AX

D

C

SLEEPER CONNECTOR #2(942)

B


LOCATED ON LEFT SIDE AT B-PILLAR

14AX

14AY/14AZ

11-GAN

CAB HARNESS


75AW

SLEEPER HARNESS

75AW A

B

D

A

11-GAN

14AY

6455093F

SLEEPER HARN IN REF CONN 942

GAF//CHNGD CAV B ON AJKP 4MAR02

CAVITY CIRCUIT

1

2

T19

T1721

CONNECTOR - 1684260C1TERMINAL(18AWG) - 1680206C1

TOP GEAR SWITCH(941)

B

D

A

C

CAVITY CIRCUIT

A

B

T3

T14

T4

T5

C

D

9, 10 NUETRAL COILS(940)


BA

CAVITY CIRCUIT

A

B

47C

47B

VEHICLE SPEED SENSOR(938)

CONNECTOR - 2036583C1TERMINAL(18AWG) - 2644000R1

D

A

B

C

CAVITY CIRCUIT

A

B

T11

T12

T13

T18

C

D

SHIFT POSITION SENSOR(939)



S08316




S08316


213

13.66. CONNECTOR COMPOSITES (995–999), (1000), (1033), (1034), P. 66

DATE

DATE


NAME


RELEASE NO.

CHANGE




PART NO.


SHEETB

5000/9100/9200/9400/9900

AE08-52513

U00EDL2

66P/N 3534350C1 WAS

12FEB99


P50317A

CHAPTER 13

P54020U

3553886C1.

SKYRISE CLEARANCELIGHT CONNECTORS

(995-999)

PURCHASED ASSEMBLY

18BK

18WH

3515781C91

62BR

E

83J

E

D

83D F

62BR

C

62AL

E

62-GBR

B

83K

RIGHT DOORHARNESS

LEFT DOORHARNESS

F

A

D

62BS

BC

83J

C

A

62BT

83C

POWER WINDOWOVERLAY

B





CB

D

A

83-GA

83K

D

F

A

POWER WINDOW LEFT DOOR CONNECTION(1034)


TERMINAL(14,16AWG)-1661213C1TERMINAL(16+16AWG)-1661214C2

E

POWER WINDOW RIGHT DOOR CONNECTION(1033)

F



POWER WINDOWOVERLAY

94WM

43

5

---

4

38

21

94WL

30

---

---

CAVITY

14

4433

---

1

42

ABS DASH CONNECTOR (WABCO)(1000)

94WB

18

22

---

---

28

94WV

94WH

35

94WW

94WG

36

94WS

SHD2

CAVITY

25

---

---

94WK

12

CAVITY

10

13

---

44

CIRCUIT

37

1

33

---

94WD

27

CIRCUIT

12

29

27

9

GN2(-)

41

---

94WU

8 19

39

40

---

94WE5

34

CIRCUIT

16

---

17

11

94WA

6

---94WC

94WR

19

20

94WN

CIRCUIT

---

23

---

26

24

18

2

40

---

94WP

32

---

15

34

31

6

11

94WY3

---

94WJ

YL2(+)

7

94WF

94WX

94WT

CAVITY

39

26


CAB

Figure 213 Connector Composites (995–999), (1000), (1033), (1034)

S08316




S08316


215



S08316




S08316


217



S08316


13.71. CONNECTOR COMPOSITES (1058), (1059), (1060), (1084), (1085), (1086), (1088),(1090F), P. 71


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


AE08-52513 71

5000/9200/9400/9900U00EDL2

P50317A 12FEB99


CHAPTER 13

54719VCREMOVED 1090M

ADDED 1086 & 1088


LOCK-1661890C1

5

C

24AF

C

22

CIRCUIT

98YL1

33

ABS/XMSNSIGNAL(1084)

5

CIR

98(+)

97AK

75BE

ABS/XMSNINTERUPT

(1085)

94KP

13D

18

27

PLUG

92-GG

CAVITYPLUG

11-G

CAV

32

84H

PLUG

14

75BF

45

25

75-GM

38

24AP

42

CAVITYCAVITY

PLUG

8

B

48

B

97AJ

19

99C

---

PLUG

1

PLUG

5

3 97AB

1

2

10

PLUG

A

6

PLUG

CAV

75BM

AA

11

46

97AE6

HTR CONNECTOR #3(1060)

34

34-G

16



92ST

PLUG

50

28

97AL

3

CIRCUIT

34

99A(5V)

5

PLUG

10

9

6AA

PLUG


40

41

4

49

10

15

3

75BK

31

A

43

---

986(-)

CIRCUIT

CIRCUIT

20

97AM

PLUG

75BG

21

17

9

CIGAR LIGHTER(1090F)

39

99

44

7

PLUG

CAVITY

50

CAVITY

23D

26

PLUG

CAVITY

PLUG

97AH

1

6

PLUG

6

46

9

13

---

C

36

45

24

CIRCUIT

A

47

A

PLUG

C


SEALING PLUG-3527276C1

2

98GN1

4

330

97CA

5

ECM POWERCONNECTOR

(1088)

94KP

2 97AA

14D

B

CAVITY

---

8

7

97AP

24AE

CIRCUIT

23

98SHD1

97AT

AIR DIST(1058)

ECM CONNECTOR(1086)

PLUG

92VT

4

10

PLUG

CIRCUIT

B

A

12

37

RECIRC(1059)

BB

35

75-GK

23B

CIR

75M

92-GG

PLUG

8

84-GH

1

29

2

99B

4

1 99-G

14C1

7


41


97-GAB

B

23C

Figure 218 Connector Composites (1058), (1059), (1060), (1084), (1085), (1086), (1088), (1090F)

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219

13.72. CONNECTOR COMPOSITES (1090M), (1091), (1093), (1094), (1095), P. 72

Figure 219 Connector Composites (1090M), (1091), (1093), (1094), (1095)

S08316




S08316


221



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PART NO.




CHANGE

RELEASE NO.

NAME


DATE


SHEETDATE

AE08-52513 75

5000,9100,9200,9400,9900 Elect Cir DiaU00EDL2

P50317A 12FEB99


CHAPTER 13

07FEB00 REVSD CONN 1130 A P50119UJKP

C

AB

E

DCBA

E

D


TERMINAL(18AWG)-1661875C1CABLE SEAL(18AWG)-1661872C1



HEATED, LIGHTED, AND MOTORIZED LEFT MIRROR(1127)

LEFT DOORHARNESS

MIRRORPIGTAIL

58JB

78P

11-GBM

78N

CAVITY

C

D

CIRCUIT

A

78BE

A

YL

CAVITY

WH

CIRCUIT

B

BK

GN

C

D

E

RD

CIRCUIT

A

HEATED, LIGHTED, AND MOTORIZED RIGHT MIRROR(1128)

CAVITY

MIRRORPIGTAIL

D

RIGHT DOORHARNESS

CCAVITY C11-GY WHA

CIRCUITD

E

78F

78A

C

58L

D



B

A



B

E

YL

D

RD

E

78E

GNE

BK

B C

A

B

1

-

-

-

3

6

2

2

50BL

-

6

-

BEACON LIGHT SWITCH(1135)

8

-

CAVITY CIRCUIT

-4

-

1

62PLF

65F

11-GPL

CONNECTOR - 2009385C1CONNECTOR TERMINAL(14AWG) - 1661227C1CONNECTOR TERMINAL(16AWG) - 1661226C1

-

8

-11-GPL

11-GL

CIRCUIT

4

5

3 7

5

71

-

-

-

3

6

2

2

50BL

-

6

-

BEACON LIGHT SWITCH(1135)

8

-

-4

-

1

62PLF

65F

11-GPL

CONNECTOR - 2009385C1CONNECTOR TERMINAL(14AWG) - 1661227C1CONNECTOR TERMINAL(16AWG) - 1661226C1

-

8

-11-GPL

11-GL

4

5

3 7

5

7



XMSN POWER(1130)

A

RD

B

WH


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223



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S08316


225

13.78. CONNECTOR COMPOSITES (1171), (1188), (1189), AND JUNCTION POINTS J7AND J4, P. 78

Figure 225 Connector Composite (1171), (1188), (1189), and Junction Points J4 and J7

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13.79. CONNECTOR COMPOSITES (1190), (1193), (1194), (1195), (1223), (1224), (1225),P. 79


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227

13.80. CONNECTOR COMPOSITES (1227), (1229), (1239A, B, C), (1239), (1240), P. 80

Figure 227 Connector Composites (1227), (1229), (1239A, B, C), (1239), (1240)

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S08316


229



NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


30NOV01


AE08-52513 82

5000/9200/9400/9900U00GSC2

P53583S

CHAPTER 13

RMVD 1239,1227,1229. A 54719V

ADDED 1262,1263,1264,1265,1279.

A

92ADC

CIRCUIT

SHIFTERJUMPER(1263)

92AEC

92AC

CAVITY

B

B A

CONNECTOR

CONNECTOR - 0587569C91TERMINAL - 0587577C1

SEAL - 1652325C1

GREENCONNECTOR - 1661891C1

TERMINAL - 1661262C1LOCK - 1661892C1

CAVITY

A

SHIFTERKNOB

(1264)

B

C

CIRCUIT

CONNECTOR

BLUEA

BROWN

BC



B

A B

XMSN POWER(1279)

A



CIRCUIT

CONNECTOR

A 92AF(+)

B

92AG(-)A

B

CAVITY


EATONSPEED SENSOR

(1265)

WH

RD

RD

WH

CAVITY

B

CONNECTOR

A 14BS

LIGHTNINGECM

POWER FUSE(1262)


A

B

CIRCUIT

14BT


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13.83. LEFT BLANK INTENTIONALLY, P. 83


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


19FEB02


AE08-52513 83

5000/9100/9200/9400/9900

55093F

CHAPTER 13

U00LDG2

U00JKP2

4MAR02

U00GSD1

4MAR02


Figure 230 Left Blank Intentionally

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231

13.84. CONNECTOR COMPOSITE (1285), P. 84


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


19FEB02


AE08-52513 84

5000/9200/9400/9900

55093F

CHAPTER 13

U00LDG2ADDED 1285 A 54719V

BA H

FED

CG

MANIFOLD PRESSGAUGE

(1285)

ABCDEFGH

CAVITY CURCUIT


28M28MA

11-GHD62AB

98MA(+)98MA(-)

--

Figure 231 Connector Composite (1285)

S08316




NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


19FEB02


AE08-52513 85

5000/9200/9400/9900

55093F

CHAPTER 13

U00LDG2ADDED 1290 A 54719V


RIGHT LUGGAGE LIGHT(1286)


LEFT LUGGAGE LIGHT(1287)


CENTER LUGGAGE LIGHT(1288)


ACCENT LIGHT SWITCH(1289)

CONNECTOR - 2009385C1TERMINAL,CAV 1-6(18AWG) - 1661224C1TERMINAL,CAV 7-8(18AWG) - 1661208C1

B

A

4

6

7

1

8

25

3

B

A

B

A

14

8

7

1

CAV CIRCUIT

1

2

3

4

5

6

7

8

9

10

11

12

13

14

14D2

PLUG

PLUG

11-G2

13D2

97EA

97EH

97ER

97EJ

97PB2

97EM

14ED

17EB

17EA

EM100 CONNECTOR(1290)


CAVITY CIRCUITA 63AHB 63-GD

CAVITY CIRCUITA 63ALB 63-GAK

CAVITY CIRCUITA 63ANB 63-GN

CAVITY CIRCUIT1 ----2 ----3 ----4 ----5 63BA6 63BB7 62Y8 62-GY


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233

13.86. CONNECTOR COMPOSITES (1304), (1305), (1306), (1307), (1308), (1309M), P. 86

Figure 233 Connector Composites (1304), (1305), (1306), (1307), (1308), (1309M)

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13.87. CONNECTOR COMPOSITES (1310), (1311), (1312), (1313), (1315), (1316OL),(1316PL), P. 87

Figure 234 Connector Composites (1310), (1311), (1312), (1313), (1315), (1316OL), (1316PL)

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235



S08316




NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


19FEB02


AE08-52513 89

5000/9100/9200/9400/9900

55093F

CHAPTER 13

U00LDG2

U00JKP2

4MAR02

U00GSD1

4MAR02

A

B

HEATED PASSENGER SEAT CONN(1332)

DRIVER'S HEATED SEAT CONN(1331)

CONNECTOR-0587567C91TERMINAL(18AWG)-0587578C1SEAL-1652325C1

CONNECTOR-0587567C91TERMINAL(18AWG)-0587578C1SEAL-1652325C1

B

ACAVITY CIRCUIT

A BKB WH

CAVITY CIRCUITA WHB BK


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237


CHK NAME

RELEASE NO. DATE

DRAWN


REV REFERENCE




CHANGE

SHEETPART NO.

DATE



20APR04 AE08-52513 90

5000/9100/9200/9400/9900U00MBC3

50337C

CHAPTER 13

ABS6 ECU CONNECTOR 2(1349)

GREEN AMP CONNECTOR-3596929C1TERMINAL(18AWG)-3598072C1

BLACK AMP CONNECTOR-3596926C1CAVITIES 1,3,16 USE 12AWG-3597157C1

CAVITIES 12,18 USE 16AWG-3548970C1CAVITIES 2,7,8 USE 18AWG-3598072C1CAVITIES 13,14 USE 16AWG-3598073C1


3 2 1

18 17 16

3 2 1

18 17 16

94-GA

94KA

CIRCUIT

94T

94BW*

94BE*

YL1(+)

94BY

GN1(-)

-

6

1

10

94BV*5

9

4

CAVITY

8

2

ABS6 ECU CONNECTOR 1(1348)

7

3

17 92VT**

94H18

16

14

13

12

11

94P

98J(+)

94BX

94-GL2

98K(-)

94BM

94BC

CIRCUIT

94CB

94BL

6

CAVITY

3

4

7

9

5

2

10

1

8

94BK

94BJ

94BF

94BH

94BP

94BN

18

94BA

12

13

14

15

16

17

11 94BB

94BU

94BR

94BS

94CA

94BT

94BZ

*W/AUTO TRACTION CONTROL**W/HD AUTO XMSN


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13.91. CONNECTOR COMPOSITES (1360), (1361), (5710L), P. 91

Figure 238 Connector Composites (1360), (1361), (5710L)

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239

14. POWER DISTRIBUTION LAYOUT (CHAPTER 14)14.1. POWER DISTRIBUTION CENTER, FUSE AND CIRCUIT BREAKER LOCATION, P. 1

Figure 239 Power Distribution Center, Fuse and Circuit Breaker Location

S08316


14.2. FUSE AND CIRCUIT BREAKER LOCATION (CONT.), P. 2

Figure 240 Power Distribution Center, Fuse and Circuit Breaker Location (Cont.)

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241

14.3. RELAY LOCATION, P. 3

Figure 241 Relay Location

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14.4. PRO SLEEPER FUSE INDEX, P. 4


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


12FEB99

PRO-SLEEPER FUSE INDEX

AE08-52514 04

5000/9100/9200/9400/9900U00EDL2

P50317A

CHAPTER 14

A 55093FFUSE 582-B WAS 10A,

FUSE 582-C WAS 5A & REFRIGERATOR.

JKP 4MAR02

ABCD

ME

DIU

M S

EE

D

HIG

H S

PE

ED


LOCATION SIZE DESCRIPTION

582-A 20A TV/VCR

582-D --- NOT USED582-C 10A OVERHEAD CABINET LTS582-B 5A AUXILLIARY FAN

PRO-SLEEPER FUSE INDEX

LEFT LUGGAGE COMPARTMENT

582

Figure 242 Pro Sleeper Fuse Index

S08316

S08316 5000i/9000i Circuit Diagrams

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Transcript of S08316 5000i/9000i Circuit Diagrams