Post on 27-Oct-2014
STAMPINGS
Welcome to
MUSCO Stampings(Kanhe, Nasik & Rudrapur)
STAMPINGS
STAMPINGS
Mahindra & Mahindra: Automotive JV Partners
JMCJMC
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Mahindra & Mahindra: Automotive Sector
• India’s Largest Utility Vehicle Manufacturer • Every second UV in India is a Mahindra• Leading Player in the 3-Wheeler Segment• Producer of the award winning SUV “Scorpio”• Portfolio ranging from rugged, mass-transport to sophisticated, high end vehicles
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• Pune• Nashik
• Rudrapur
• Proposed
Stampings Business: Locations
Units established to cater to the ever-growing demand of the Automotive & General Engineering Industry
Plant II – Nasik, established 1999, 150 km East of Mumbai
Plant I – Kanhe, established 1984, 110 km South of Mumbai, 40 km from Pune Industrial area
Plant III – Rudrapur, Uttarakhand Apr 2007
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Stampings Business: Stampings Financials
Turnover
20.75 26.3339.83
58.33
0
10
20
30
40
50
60
70
2005-06 2006-07 2007-08 2008-09 (Proj)
Financial Year
Mill
ion
€
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• Covered Manufacturing Area: 43,150 Sq. Meters• Wide range of Mechanical & Hydraulic Presses
imported from Germany and Italy• 17 Mechanical Single Action Presses
– 500 Tons to 800 Tons capacity– Bed size from 1.5 x 1.2 meters to 4.0 x 2.5
meters• 2 Mechanical Double Action Presses
– 1030 Tons capacity– Bed size of 3.5 x 2.3 meters
• 2 Hydraulic Presses– 600 Tons to 1200 Tons capacity– Bed size from 1.8 x 2.1 meters to 3.5 x 2.5
meters• Assembly equipment
– 11 Spot Welding Guns– 2 Projection Welding Machines– 3 CO2 Welding Machines
• Rambaudi (Italy) make 3 dimensional CNC Copy Milling Machine to cater to 3.5 x 2.4 meter bed size
• Faro make CMM
Stampings Business: Facilities at a Glance - Kanhe (Pune)
STAMPINGS
Stampings Business: Facilities at a Glance - Nashik
• Covered Manufacturing Area: 8,700 Sq. Meters• Wide range of presses in both Mechanical & Hydraulic – mostly imported from Germany
– 11 Mechanical single action presses– 500 tons to 800 Tons capacity– Bed size from 3.1 x 2.1 meters to 4.0 x 2.5 meters
• 2 Mechanical single action press– 800 & 1000 Ton capacity– Bed size 1.8 x 1.5 meters
• 1 Hydraulic press– 1200 Ton capacity– Bed size 3.5 x 2.5 meters
• 2 Presses of 60 & 163 Tons capacity• Assembly equipment
– 54 Spot Welding Guns– 10 Pedestal Spot Welding Machines– 3 Projection Welding Machines
• LMM
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• Covered Manufacturing Area: 7,500 Sq. Meters
• 4 Mechanical Single Action Presses– 400 Tons to 800 Tons
capacity– Bed size from 1.6 x 2.5
meters to 2.3 x 4.0 meters
• Assembly equipment– 13 Spot Welding Guns– 3 Pedestal Spot Welding
Machines– 9 CO2 Welding Machines– 1 Seam Welding Machine
• State of the art PTCED, Paint Shop
• Plans in place to install 1,000 Tons & 1,200 Tons Presses
Stampings Business: Facilities at a Glance - Rudrapur (Uttarakhand)
STAMPINGS
Stampings Business: Strengths
Tool maintenance capabilities, technical staff trained at FUJITCHNICA, Japan
Robotic Plasma Arc cutting facility for quicker development of parts
Proximity to Seaport & Airport (within 100 Kms)
Value added Product & Services
Flexible Manufacturing Program
Adequate covered area for storage of dies, tools, jigs, fixtures, raw mateials & finished
goods
Capability to produce Chassis components with thickness upto 12.5mm
Proximity to Steel Service Centre for supply of cut to size blanks
STAMPINGS
Stampings Business: Product Profile
Skin & non-skin panels (Passenger Cars, SUV’s), chassis reinforcements, cross members, gussets, etc.
Sub-assemblies like LCV doors, tractor bonnets, dash panels, chassis cross members, etc.
Product supply condition: Powder Coated or Painted or Natural finish condition
Product range from 0.10 kg to 35 kg & draw depth of components upto 280 mm
Use of Cold Rolled EDD or IF or HSLA grade material in 0.65 mm to 2 mm thickness
Use of Hot Rolled material in the range of 2.5 mm to 12.5 mm thickness
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Stampings Business: Products (Skin Components)
STAMPINGS Only Skin Component ever OUTSOURCED by TATA
Stampings Business: Products (Skin Components)
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Cross Member Pillar
Quarter Lower Inner RH
Wheel Hub Front Inner RH/LH
Wheel Hub Rear Inner RH/LH
Floor Center
Stampings Business: Products (Sub Assemblies & Aggregates)
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Stampings Business: Products (Sub Assemblies & Aggregates)
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Stampings Business: Products (Stampings)
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Stampings Business: Products (Stampings)
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Stampings Business: Daily Delivery / Volume handled
Door Inner LH & RH @ 700 ~ 1000 per day
Trunk Lid Inner & Outer @ 120 ~ 150 per day
Assemblies for Logan, 34 #’s @ 120 ~ 180 per day
Assemblies for Scorio, 38 #’s @ 160 ~ 210 per day
64 parts for SUV @ 200 ~ 260 per day
Kanhe plant supplies 300 odd components every month
Nasik plant supplies 350 odd components every month
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Stampings Business: Customers & Audit Approvals
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Stampings Business: Quality System
Certified ISO / TS 16949:2002 Certified ISO / TS 16949:2002 Certification by RWTüV, GermanyCertification by RWTüV, Germany
Self-certified, Single Source, JIT Self-certified, Single Source, JIT supplier to all customerssupplier to all customers
““Excellent” overall rating by our Excellent” overall rating by our customerscustomers
Stampings Business: Die Design & Manufacturing
BIW Parts DevelopmentBIW Parts Development(Engineering, Design & Delivery)(Engineering, Design & Delivery)
Complete Solution ProviderComplete Solution Provider
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Concept to Product Design Feasibility
Proto Typing
Design of Dies , Jigs & Fixtures
Software UsedCATIA
AUTO CADTEBIS
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Stampings Business: New Projects
Setting up state of the art Tool & Die
Shop
Modernise Presses at Pune with Robotic Arms
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Renault L 90 Sub-assembly line
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