STAMPINGS

Welcome to

MUSCO Stampings(Kanhe, Nasik & Rudrapur)

STAMPINGS

STAMPINGS

Mahindra & Mahindra: Automotive JV Partners

JMCJMC

STAMPINGS

Mahindra & Mahindra: Automotive Sector

• India’s Largest Utility Vehicle Manufacturer • Every second UV in India is a Mahindra• Leading Player in the 3-Wheeler Segment• Producer of the award winning SUV “Scorpio”• Portfolio ranging from rugged, mass-transport to sophisticated, high end vehicles

STAMPINGS

• Pune• Nashik

• Rudrapur

• Proposed

Stampings Business: Locations

Units established to cater to the ever-growing demand of the Automotive & General Engineering Industry

Plant II – Nasik, established 1999, 150 km East of Mumbai

Plant I – Kanhe, established 1984, 110 km South of Mumbai, 40 km from Pune Industrial area

Plant III – Rudrapur, Uttarakhand Apr 2007

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Stampings Business: Stampings Financials

Turnover

20.75 26.3339.83

58.33

0

10

20

30

40

50

60

70

2005-06 2006-07 2007-08 2008-09 (Proj)

Financial Year

Mill

ion

€

STAMPINGS

• Covered Manufacturing Area: 43,150 Sq. Meters• Wide range of Mechanical & Hydraulic Presses

imported from Germany and Italy• 17 Mechanical Single Action Presses

– 500 Tons to 800 Tons capacity– Bed size from 1.5 x 1.2 meters to 4.0 x 2.5

meters• 2 Mechanical Double Action Presses

– 1030 Tons capacity– Bed size of 3.5 x 2.3 meters

• 2 Hydraulic Presses– 600 Tons to 1200 Tons capacity– Bed size from 1.8 x 2.1 meters to 3.5 x 2.5

meters• Assembly equipment

– 11 Spot Welding Guns– 2 Projection Welding Machines– 3 CO2 Welding Machines

• Rambaudi (Italy) make 3 dimensional CNC Copy Milling Machine to cater to 3.5 x 2.4 meter bed size

• Faro make CMM

Stampings Business: Facilities at a Glance - Kanhe (Pune)

STAMPINGS

Stampings Business: Facilities at a Glance - Nashik

• Covered Manufacturing Area: 8,700 Sq. Meters• Wide range of presses in both Mechanical & Hydraulic – mostly imported from Germany

– 11 Mechanical single action presses– 500 tons to 800 Tons capacity– Bed size from 3.1 x 2.1 meters to 4.0 x 2.5 meters

• 2 Mechanical single action press– 800 & 1000 Ton capacity– Bed size 1.8 x 1.5 meters

• 1 Hydraulic press– 1200 Ton capacity– Bed size 3.5 x 2.5 meters

• 2 Presses of 60 & 163 Tons capacity• Assembly equipment

– 54 Spot Welding Guns– 10 Pedestal Spot Welding Machines– 3 Projection Welding Machines

• LMM

STAMPINGS

• Covered Manufacturing Area: 7,500 Sq. Meters

• 4 Mechanical Single Action Presses– 400 Tons to 800 Tons

capacity– Bed size from 1.6 x 2.5

meters to 2.3 x 4.0 meters

• Assembly equipment– 13 Spot Welding Guns– 3 Pedestal Spot Welding

Machines– 9 CO2 Welding Machines– 1 Seam Welding Machine

• State of the art PTCED, Paint Shop

• Plans in place to install 1,000 Tons & 1,200 Tons Presses

Stampings Business: Facilities at a Glance - Rudrapur (Uttarakhand)

STAMPINGS

Stampings Business: Strengths

Tool maintenance capabilities, technical staff trained at FUJITCHNICA, Japan

Robotic Plasma Arc cutting facility for quicker development of parts

Proximity to Seaport & Airport (within 100 Kms)

Value added Product & Services

Flexible Manufacturing Program

Adequate covered area for storage of dies, tools, jigs, fixtures, raw mateials & finished

goods

Capability to produce Chassis components with thickness upto 12.5mm

Proximity to Steel Service Centre for supply of cut to size blanks

STAMPINGS

Stampings Business: Product Profile

Skin & non-skin panels (Passenger Cars, SUV’s), chassis reinforcements, cross members, gussets, etc.

Sub-assemblies like LCV doors, tractor bonnets, dash panels, chassis cross members, etc.

Product supply condition: Powder Coated or Painted or Natural finish condition

Product range from 0.10 kg to 35 kg & draw depth of components upto 280 mm

Use of Cold Rolled EDD or IF or HSLA grade material in 0.65 mm to 2 mm thickness

Use of Hot Rolled material in the range of 2.5 mm to 12.5 mm thickness

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Stampings Business: Products (Skin Components)

STAMPINGS Only Skin Component ever OUTSOURCED by TATA

Stampings Business: Products (Skin Components)

STAMPINGS

Cross Member Pillar

Quarter Lower Inner RH

Wheel Hub Front Inner RH/LH

Wheel Hub Rear Inner RH/LH

Floor Center

Stampings Business: Products (Sub Assemblies & Aggregates)

STAMPINGS

Stampings Business: Products (Sub Assemblies & Aggregates)

STAMPINGS

Stampings Business: Products (Stampings)

STAMPINGS

Stampings Business: Products (Stampings)

STAMPINGS

Stampings Business: Daily Delivery / Volume handled

Door Inner LH & RH @ 700 ~ 1000 per day

Trunk Lid Inner & Outer @ 120 ~ 150 per day

Assemblies for Logan, 34 #’s @ 120 ~ 180 per day

Assemblies for Scorio, 38 #’s @ 160 ~ 210 per day

64 parts for SUV @ 200 ~ 260 per day

Kanhe plant supplies 300 odd components every month

Nasik plant supplies 350 odd components every month

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Stampings Business: Customers & Audit Approvals

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Stampings Business: Quality System

Certified ISO / TS 16949:2002 Certified ISO / TS 16949:2002 Certification by RWTüV, GermanyCertification by RWTüV, Germany

Self-certified, Single Source, JIT Self-certified, Single Source, JIT supplier to all customerssupplier to all customers

““Excellent” overall rating by our Excellent” overall rating by our customerscustomers

Stampings Business: Die Design & Manufacturing

BIW Parts DevelopmentBIW Parts Development(Engineering, Design & Delivery)(Engineering, Design & Delivery)

Complete Solution ProviderComplete Solution Provider

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Concept to Product Design Feasibility

Proto Typing

Design of Dies , Jigs & Fixtures

Software UsedCATIA

AUTO CADTEBIS

STAMPINGS

Stampings Business: New Projects

Setting up state of the art Tool & Die

Shop

Modernise Presses at Pune with Robotic Arms

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Renault L 90 Sub-assembly line

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