Modular Platform Components

© 2007 Swagelok Company. Swagelok confidential. For internal use only.

NeSSI and the Swagelok solution

Arjan Dolk

NeSSI

NeSSI: New Sampling / Sensor Initiative

A Consortium of end-users, suppliers and academia, A Consortium of end-users, suppliers and academia, working under the umbrella of Center for Process Analytical Chemistry (CPAC).

http://www.cpac.washington.edu/NeSSI/NeSSI.htm

NeSSI Background

1. Reduce cost to build 2. Reduce cost of ownership 3. Enhance reliability

End users are looking for a way to:

1. Reduce cost to build 2. Reduce cost of ownership 3. Enhance reliability

MPC Features

1. Reduce cost to build• Design and engineering • Manufacturing • Installation costs

• Smaller footprint = Smaller Housings

• Analyzers close to process lines

• Reduced expensive transport lines

• Eliminates Analyzer House

Analytical system close to the sampling point (By-Line)

MPC Features

• One tool assembly

2. Reduce cost of ownership• Simpler designs • Less maintenance

• One tool assembly

• Compliance to the ANSI/ISA 76.00.01

• MPC Design-Software support

• Quick component seal replacement from top

• Minimum of potential leak points, Minimum O-rings

• Minimizes downtime, maximizes uptime

MPC Features

• Smaller internal volume

– Consumes less analyzer gases

– Easier to purge

– Faster response time

• Clean internal surface

3. Enhance reliability• Optimize performance • Track operational metrics • Self diagnosing system

• Clean internal surface

– Smooth design

– No entrapment zones

• Complete scope of products

– Sample conditioning Including DB&B Stream selection

– Generation 2 in development

Conventional v.s. Modular

Conventional MPC

NeSSI Generations

Gen 3201?

MicroAnalytical(enabled by Technology Advances)

All generations MUST be plug-and-play

201?

Miniature/Modular (enabled by Mechanical Standard)

Electrical/Smart (enabled by Communication Standard)

Gen 22007

Gen 1Now

At the Pipe(enabled by Intrinsic Safety)

NeSSI Generations

Device Device Device

Electrical Bus (Gen II)

Device(Valve)

Device(Sensor)

Device(Gen III)

Fluid Rail (Gen I)

NeSSI Gen I (Mechanical Stnd.)

Device Device Device

Electrical Bus (Gen II)

Miniature/Modular (enabled by Mechanical Standard

ANSI/ISA 76.00.02)

Device(Valve)

Device(Sensor)

Device(Gen III)

Fluid Rail (Gen I)

ANSI/ISA 76.00.02 Standard Swagelok MPC 2003

NeSSI Gen I (Mechanical Std.)

Attaching surface-mount components

Channel and Component Design

© 2007 Swagelok Company. Swagelok confidential. For internal use only.

Component Offering

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MPC Configurator V5

© 2007 Swagelok Company. Swagelok confidential. For internal use only.

Characteristics of Generation 2 sample systems:

– Real-time monitoring and control

– Remote monitoring and control

– Predictive and self diagnostics

Analyzer Future

– Intrinsic safety

– Multivariable (rich data set)

– Plug and Play

– Configurable

Process Control Room

Analyzer Future

Sample conditioning system• Track operational metrics • Self diagnosing

Analyzer Future

Siemens Smart Analyzer Concept

HMI examples

Thank you