Modular Platform Components - Gain Automation …€¦ · NeSSI NeSSI: New Sampling / Sensor...
Transcript of Modular Platform Components - Gain Automation …€¦ · NeSSI NeSSI: New Sampling / Sensor...
Modular Platform Components
© 2007 Swagelok Company. Swagelok confidential. For internal use only.
NeSSI and the Swagelok solution
Arjan Dolk
NeSSI
NeSSI: New Sampling / Sensor Initiative
A Consortium of end-users, suppliers and academia, A Consortium of end-users, suppliers and academia, working under the umbrella of Center for Process Analytical Chemistry (CPAC).
http://www.cpac.washington.edu/NeSSI/NeSSI.htm
NeSSI Background
1. Reduce cost to build 2. Reduce cost of ownership 3. Enhance reliability
End users are looking for a way to:
1. Reduce cost to build 2. Reduce cost of ownership 3. Enhance reliability
MPC Features
1. Reduce cost to build• Design and engineering • Manufacturing • Installation costs
• Smaller footprint = Smaller Housings
• Analyzers close to process lines
• Reduced expensive transport lines
• Eliminates Analyzer House
Analytical system close to the sampling point (By-Line)
MPC Features
• One tool assembly
2. Reduce cost of ownership• Simpler designs • Less maintenance
• One tool assembly
• Compliance to the ANSI/ISA 76.00.01
• MPC Design-Software support
• Quick component seal replacement from top
• Minimum of potential leak points, Minimum O-rings
• Minimizes downtime, maximizes uptime
MPC Features
• Smaller internal volume
– Consumes less analyzer gases
– Easier to purge
– Faster response time
• Clean internal surface
3. Enhance reliability• Optimize performance • Track operational metrics • Self diagnosing system
• Clean internal surface
– Smooth design
– No entrapment zones
• Complete scope of products
– Sample conditioning Including DB&B Stream selection
– Generation 2 in development
Conventional v.s. Modular
Conventional MPC
NeSSI Generations
Gen 3201?
MicroAnalytical(enabled by Technology Advances)
All generations MUST be plug-and-play
201?
Miniature/Modular (enabled by Mechanical Standard)
Electrical/Smart (enabled by Communication Standard)
Gen 22007
Gen 1Now
At the Pipe(enabled by Intrinsic Safety)
NeSSI Generations
Device Device Device
Electrical Bus (Gen II)
Device(Valve)
Device(Sensor)
Device(Gen III)
Fluid Rail (Gen I)
NeSSI Gen I (Mechanical Stnd.)
Device Device Device
Electrical Bus (Gen II)
Miniature/Modular (enabled by Mechanical Standard
ANSI/ISA 76.00.02)
Device(Valve)
Device(Sensor)
Device(Gen III)
Fluid Rail (Gen I)
ANSI/ISA 76.00.02 Standard Swagelok MPC 2003
NeSSI Gen I (Mechanical Std.)
Attaching surface-mount components
Channel and Component Design
© 2007 Swagelok Company. Swagelok confidential. For internal use only.
Component Offering
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MPC Configurator V5
© 2007 Swagelok Company. Swagelok confidential. For internal use only.
Characteristics of Generation 2 sample systems:
– Real-time monitoring and control
– Remote monitoring and control
– Predictive and self diagnostics
Analyzer Future
– Intrinsic safety
– Multivariable (rich data set)
– Plug and Play
– Configurable
Process Control Room
Analyzer Future
Sample conditioning system• Track operational metrics • Self diagnosing
Analyzer Future
Siemens Smart Analyzer Concept
HMI examples
Thank you