MLI thermal blankets and Electrical harness

2017 R2

Cooperating with its Customers, Aviotec is a proud contributor to the development of space activities.

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MAIN PROJECTS

International Space Station NASA and ESA programs

Scientific & Telecom programs

EXOMARS 2020 SM Carrier Module

EXOMARS 2020 PFM Carrier Module

STIX-DEM (Solar Orbiter Payload)

PRISMA Spacecraft and Payload

MTG Star Trackers

MetOp-SG 3MI

MetOp-SG SAS

ARDM blankets

PMM

NODE 3

ISS CUPOLA

ATV: Flight Models 2 to 5

CYGNUS PCM

ISS Hexapod

ORION MPCV

RUNNING

DELIVERED

The clean room manufacturing area is provided with EPA (H14) filters for air cleanliness and the

particles concentrations is measured with particles counter.

We can ensure the compliancewith particles concentration limit

required by ISO 14644-1ISO Class 8.

This area has been certified byaudit of Customers for MLI Blankets and

Electrical Harness manufacturing.

AVIOTEC FACILITY

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AVIOTEC provides in-process inspection, verification and control from the incoming inspection of the raw materials up to the final product acceptance.

Store control ensures traceability of items, monitoring of limited shelf life materials, handling and safe-keeping of critical and sensitive items. Aviotec QMS is certified EN9100:2016.

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Input from Customer

(3D model STEP FILE)

DESIGN AND MANUFACTURING PROCESS

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MLI Blanket 3D Design

(CATIA V5) MLI Blanket 2D Develop

(Template Tool)

Starting from Spacecraft structure 3D model step file and Thermal Requirement Specification delivered by the Customer, Aviotec develops the MLI blankets.

The design is focused to obtain the MLI blankets shape taking into account the minimization of thermal leaks, definition of fasteners points and grounding, as well as easy mounting and dismounting of the blankets for accessibility to required areas.

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Multi Layers Assembling

MLI Blanket

Final SewingManufactured Blanket

The Aviotec Team is qualified and skilled for spatial harness and MLI activities: a training program is developed and maintained to provide an excellence of

workmanship and improvement of the quality.

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BLACK KAPTON MLI - ESA PROJECT

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SCIENTIFIC AND TELECOMUNICATION MLI

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TEST CAMPAIGN MLI

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AVIOTEC HARNESS MAIN PROJECTS

AVIOTEC achieved its experience with the manufacturing of electrical harness forelectrical ground test (EGSE) and flight hardware (FM) for the following programs:

ATV (FM)

PCM-Cygnus (FM)

IXV (FM)

Columbus European Drawer Rack EDR2 (FM)

Exomars 2016 Dreams Payload (FM)

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Athena Fidus (EGSE)

Bepi Colombo (EGSE)

Exomars (EGSE)

IXV

DREAMS(Exomars 2016)

EDR2(Columbus ISS)

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Spacecraft StructureInput from Customer Mock-Up designed by Aviotec Mock-Up manufactured

by Aviotec

QUALITY ASSURANCE, INSPECTION AND CONTROL

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AVIOTEC provides for manufacturing and assembly in-process inspection, verification and control of raw materials, processes and parts used, to ensure compliance with applicable documents and requirements.

Certified EN9100:2016 QMS and relevant procedures are the reference for all Quality Assurance activities.

Each item is delivered with its Test Report and C.o.C.

During the manufacturing process, inspections are documented in the accompanying Manufacturing Work Order, including the notification of acceptance or rejection.

An identification tag is provided for each item during all the manufacturing processes in order to assure the traceability from raw material up to end item, and then finally marked as per applicable drawings.

The end-item inspection is performed according to the applicable manufacturing inspection plan.

Store control ensures traceability of items, control of limited shelf life materials, handling and safe-keeping of critical and sensitive items.

You can find us atIAQG OASIS database

https://www.iaqg.org/oasis/

TELECOMMUNICATION SATELLITE

Honeycomb flight panels refining

MLI fasteners and grounding cables installation

Test & Final Inspection

Final Packaging

Panels are ready for shipment to final Customer (in USA).

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Corso Vigevano, 4610155, Turin - Italy

info@aviotec.it Phone +39 (0)11.043.70.91

CONTACT US: