Mli general overview 12.16.2014

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ML Industries, Inc.

Transcript of Mli general overview 12.16.2014

Page 1: Mli general overview 12.16.2014

ML Industries, Inc.

Page 2: Mli general overview 12.16.2014

MLI Overview

We can support your automotive manufacturing

needs

We save lives everyday

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MissionTo improve the standard of living for each and every associate in our organization.

VisionTo successfully grow our business with “World Class Customers”, by providing exceptional value through superior quality, on-time delivery, and overall customer satisfaction.

MLI OverviewObjectives

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Organization MLI Overview

Mickey T. Dunn President & CEO

Teresa GroundVP - Operations

Jack RichardsonVP – Airbag & New

Business Development

Gary DunhamCFO

Rafael GonzalezDirector of Logistics

& Procurement

Brenda VillarrealCorp. Purchasing

Manager

Roberto JuradoGeneral ManagerSan Pedro I & II

Rocio de la RosaCorp. Projects & Engineering Mgr.

Hector CastilloPlant ManagerMadero Plant

Fernando VillarrealDirector of Quality

Alfredo GarzaPlant Manager

Diaz Ordaz

Todd SmithDirector of

Development

Chaz McGuireDevelopment

Manager

Salvador BerumenMLI APQP Manager

Susana OcanaMexico & US

Finance Manager

Juan Pablo RodriguezMadero Plant

Controller

Matt DunnFinancial Analyst

ML Industries Inc .Organizational Chart

November, 2014

TBDPlant Manager

San Pedro II

Araceli RodriguezSan Pedro Plant

Plant Accountant

Hiroshi NemotoVP - Sales

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Business Segment FocusMLI Overview

62.0%

33.0%

2.9% 2.1%

ML Industries, Inc.Business Segment Analysis

2014

Automotive AirbagAutomotive TrimProtective CoverApparel

62.0%

33.0%

2.9% 2.1%

ML Industries, Inc.Business Segment Analysis

2014

Automotive AirbagAutomotive TrimProtective CoverApparel

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ML Industries in Automotives

Privately held Company

21 Years Experience in Manufacturing in Mexico

Four Manufacturing Locations in Mexico

Largest Independent Airbag Manufacturer in North America

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Automotive OEM Customers

Audi BMW DaimlerChrysler Fiat Ford General Motors Honda Hyundai Isuzu Land Rover Mazda Mercedes Benz Mitsubishi

Audi BMW DaimlerChrysler Fiat Ford General Motors Honda Hyundai Isuzu Land Rover Mazda Mercedes Benz Mitsubishi

Nissan

Opel

Porsche

PSA

Rover

Saab

Seat

Skoda

Subaru

Toyota

Vauxhall

Volkswagen

Volvo

Nissan

Opel

Porsche

PSA

Rover

Saab

Seat

Skoda

Subaru

Toyota

Vauxhall

Volkswagen

Volvo

DAF

Flexsteel

Freightliner

Holiday Rambler

John Deere

Kenworth

Mack

Navistar

Peterbilt

Scania

Starcraft

Volvo Truck

DAF

Flexsteel

Freightliner

Holiday Rambler

John Deere

Kenworth

Mack

Navistar

Peterbilt

Scania

Starcraft

Volvo Truck

Light Passenger VehiclesLight Passenger Vehicles Heavy Trucks & Specialty VehiclesHeavy Trucks & Specialty Vehicles

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ML Industries in Safety Restraints

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Airbag Manufacturing Technology

Our Products MLI Overview

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Automotive Airbag Products

Our Products MLI Overview

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Our Products

Automotive Airbag ProductsAutomotive Airbag Products

2,870 LIVES SAVEDBY MLI ASSOCIATES

MLI Overview

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Organization MLI Overview

ML Industries in Automotive Interiors

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Automotive Interiors

Our Products MLI Overview

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Interior Manufacturing Technology

Our Products MLI Overview

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Our Products MLI Overview

Protective Cover Segment

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Apparel Segment

Our Products MLI Overview

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MLI

ISO 9001:2008Certified

Quality Systems MLI Overview

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MLICertified Company - Empresa

Certificada

MLI OverviewLogistics

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1990

MLI founded by Mickey Dunn

McCaysville, GA

15 Associates

Apparel Market

MLI Overview

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MLI Transformation

1990 1994 2002 2004 2008 2011 2014

MLI founded by Mickey DunnFacility in McCaysville GAKnit products 15 associates

MLI Opened it’s First Plant in Mexico in Diaz Ordaz Tamaulipas under NAFTA

MLI Overview

Milestone Events

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MLI Overview

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MLI Transformation

1990 1994 2002 2004 2008 2011 2014

MLI founded by Mickey DunnFacility in McCaysville GAKnit products 15 associates

MLI Opened it’s First Plant in Mexico in Diaz Ordaz Tamaulipas under NAFTA

MLI decides to aggressively pursue Non-Apparel Sewn Products

MLI started producing Automotive Products - Seat Suspensions, Seat Covers, and Airbags

Apparel Automotive

MLI Overview

MLI penetrated the Automotive Trim Market with Honda Civic Seat Cover Placement

Today MLI has achieved the goal of Strategically Diversifying its product base.  MLI has grown and transformed into a strong and important Supplier to the Global Automotive Marketplace.

Global Economic Meltdown, MLI embraces LEAN Manufacturing and APS(Autoliv Production System)

Milestone Events

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Our Plants Locations MLI Overview

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Madero LocationManufacturing 85,656 ft2

Office & Others 34,257 ft2

Total Facility 119,913 ft2

Total Land Area 12.35 Acres

MLI Overview

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San Pedro Location MLI Overview

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San Pedro II LocationManufacturing 40,000 ft2

Office & Others 6,603 ft2

Total Facility 46,603 ft2

Total Land Area 21,359 mt2

MLI Overview

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Manufacturing 29,000 ft2

Office & Others 4500 ft2

Total Facility 33,500 ft2

Total Land Area 33,500 ft2

MLI Overview

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MLI Associates by Location

Direct & Indirect

Madero 1,769

Diaz Ordaz 254

San Pedro 1,805

United States 9

Grand Total 3,837

MLI Overview

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Torreon Area PopulationUrban Area Population Male Female Age Av.

Torreón 529,512 257,176 272,336 24

Gómez Palacio 273,315 134,647 138,668 23

Lerdo 112,435 55,546 56,889 22

Matamoros 92,029 45,817 46,212 22

San Pedro de las Colonias 88,343 43,928 44,415 23

Francisco I. Madero 46,452 23,096 23,356 23

Cuencamé de Ceniceros 32,805 16,277 16,528 21

Mapimí 22,367 11,089 11,278 20

Tlahualilo de Zaragoza 19,918 9,809 10,109 23

Viesca 18,969 9,509 9,460 22

Rodeo 12,497 6,091 6,406 20

Nazas 12,467 6,157 6,310 22

General Simón Bolívar 10,644 5,247 5,397 20

San J uan de Guadalupe 6,548 3,217 3,331 19

San Luis del Cordero 2,070 1,020 1,050 22

San Pedro del Gallo 1,876 924 952 23

Total 1,282,247 629550 652697 22

Torreon Metro Area Total Population

MLI Overview

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Torreon Universities

• 18 Post Secondary Universities • 30 Private Primary and

Secondary Schools

MLI Overview

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How does MLI drive Continuous

Improvement?

Our Management SystemMLI Overview

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jmr 1/07/2011

Lean Journey

Autonomous Mfg Teams

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Autonomous Teams

Ethical Behavior

Policy By Deployment

5 WHY Analysis

Poka Yoke

Yoketan

FTQ Process

PFMEA Go See & Fix

APQP New Product Development

Takt Time/Operator Balance

Visual Factory

Single Piece Flow

Value Stream Mapping

Leveling/Kan Ban Signals/Flow

SMED

Standard Work

Kaizen/Jidoka Activities

Preferred Workplace

FOUNDATION

Supply & Delivery Routes

MPS/LEAN House

1. Associate

Involvement2. Quality Systems 3. Continuous Flow

Supplier Quality Process

Daily Team Maintenance

Layered Audits

Participation/ Recognition

Culture of Teamwork

Safety & Environmental Responsibility

Associate Training/ Skills Development

5S

Satisfactory - 2

Good - 3

Benchmark - 4

Plant Implementation Level

Unsatisfactory/Not Started - 1

San Pedro PlantSELF - DIAGNOSIS

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THE ROADAHEAD

with ML Industries

THE ROADAHEAD

with ML Industries

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Thank You

MLI Overview