Post on 30-May-2020
MAGNATECH AUTOMATIC PIPE WELDING SOLUTIONS
Complete systems for precision pipe joining in the shop, field and lay-barge
WHY MAGNATECH FOR PIPELINE PROJECTS?
•Process/technical support from Magnatech worldwide.
•Proven high technology GMAW, FCAW, MCAW processes.
•The ability to use local labor due to simple operating equipment.
•Most stable arc due to pushpull system on weldhead.
•Robust guide-ring with unique 1year warranty.
•State of the art inverter power source technology.
•Low defect/repair rates <1%.
•Excellent mechanical properties.
•Assistance in welder training, procedure, development and project logistics worldwideavailable from Magnatech
LETTER OF APPRECIATION
• 48”, 56”, O.D. x 15mm/22,6mm
• 1333 joints repair rate 0,011%
• Contractor: Suedrohrbau
Reference projects for pipeline
…EVEN FOR A 10” GAS PIPELINE IN ESTONIA
NACAP Thailand Pipeline Project
SNP-Project finished in 2006.
9 Pipeliner II Systems have
been used.
Saudi Aramco - Haradh Gas Gathering Manifold
• 24" ODx0.67" wall, X-65 – 32" ODx1“ wall
• 20 Pipeliner systems
• Repair rate: 0%
• Contractor: Raymond International
Dong Pipeline, Denmark
• 187 km Gas Pipeline
• 24"OD x15mm wall,
X-65
• Contractor: Per Aarsleff
• 40” O.D. x 26mm Wall
• 9 Pipeliner Systems
• Contractor: Murphies
Grane Project, Norway – Gas Pipeline Landfall in Tunnel
• 12 Pipeliner Systems
• Contractor: KBR
Exxon Mobil Chad Project
Chad Project
• Double-Joining
• 24” O.D. X65
• STT Semiautomatic
Root,
• FCAW Mechanized Fill
Nigeria Project • 180km 18” gas pipeline
• Contractor: Oilserv Ltd
Hidd Bahrain Water Pipeline
• 42”, 56”, 72” O.D. x
15mm wall X60, 10
km
• Contractor: Raymond
International
Esso Cold Lake Project, Alberta
18”-20” O.D. x 1” Wall,
X65, and CrMo
KVV-Keviepszer Hungary
• 56” and 40” gas pipeline 200km
• 12 welding tractors
• 23 Pipeliner II systems
Monter Stroyarske Montaza, Croatia
• 32” gas pipeline project
GASCO project, Egypt
• 36” pipeline project
• Contractor: Petrojet Egypt
ARAMCO project Saudi Arabia
• 42’’ pipeline project
• Contractor: Bin Quraya Saudi Arabia
Project Saudi Arabia
• 72” water pipeline project
• Contractor: FMQ
Welding lapjoints with Pipeliner II system
• Contractor: CCIC in Qatar
Double gas pipeline project, Poland
• Contractor: Gazomontaz
Gas pipeline project, Tunisia
• 120km 20” gas pipeline
• Contractor: Bouchamaoui Industries
• 40”, 48” and 52” gas pipeline projects
• Contractor: HEISCO (Kharafi National)
Gas pipeline projects, Kuwait
PDO (TEKFEN-PETROFAC), Oman
CRA (Inconel) clad pipeline for extreme sour gas
PIPELINER SYSTEMS USED ON PIPELINE PROJECTS
SUDROHRBAU GmbH & CO Four systems. Welding of cross country
Ingolstadt, Germany gas pipelines 1.2m (48”). X-70 grade
NIPPON KOKAN KOJI K.K. One system. Welding cross country gas
Yokohama, Japan pipeline. Research project.
HEEREMAC One system. Welding of marine pipelines.
Leiden, The Netherlands Research project.
PER AARSLEF Eight systems. Completed 70 km cross
Denmark country gas pipeline. X-65 grade.
JOINT VENTURE AARSLEF/ Eight systems. South Arne-Nybro Project.
FREYTAG JV X-65 grade, 18,7 km. 1,800 welds.
PIPELINER SYSTEMS USED ON PIPELINE PROJECTS
JOINT VENTURE KPC: 8 systems. Kalstø Landfill for offshore
Customer: STADOIL, NORWAY pipeline in tunnel. DNV Code, 100%
ultrasonic, 10% x-ray.
JOINT VENTURE KPC: 8 systems. Asgaard Transport. 44” OD
Customer: STADOIL, NORWAY pipe diameter.
HYUNDAI CONSTRUCTION 1 system. Research project. 16”, 32”
Korea and 46” pipe sizes.
BI-CON SERVICES INC. Fabricator of spool pieces for gas pipeline
Derwent, OH USA industry.
F.M.Q. 10 systems. 20”, 46”, 48” pipeline. API 57,
Saudi Arabia Grade B, X42, X46, X52 and X60
PIPELINER SYSTEMS USED ON PIPELINE PROJECTS
PACIFIC GAS AND ELECTRIC 1 system. Research project.
California, USA
RAYMOND Group 22 systems. Various gas and water
Bahrain & Saudi Arabia pipeline projects. 16” – 63” OD, X60 – X70
RAMSIS 4 Systems. Various Projects for Bahraini
Bahrain Oil Company. 24”- 40”.
Inma Steel Fabricators 2 systems. Pipeline Project for
Saudi Arabia Aramco Saudi Arabia.
Arabian Industries 2 systems for pipeline project in Oman
Oman
Saudi Binladin Group 2 systems. Various lines in Saudi Arabia
Saudi Arabia
PIPELINER SYSTEMS USED ON PIPELINE PROJECTS
CCIC 4 systems. Various gas and water
Qatar pipeline projects. 12” – “46” OD, X60 – X70
Stork MEC 2 Systems. Compressor station in Belgium
Belgium 20”- 36” heavy wall pipe
NACAP Asia Pacific (Thailand) 9 systems. Gas pipeline projects. 30” – 56”
Thailand with 18 – 35mm wall thickness
Suedrohrbau Saudi Arabia 18 systems for pipeline projects in Saudi Arabia
Saudi Arabia 20” – 36” gas pipelines
Oilserv Limited, Nigeria 5 systems for pipeline project in Nigeria
Nigeria 12” – 18” gas pipeline
PETROJET 28 for pipeline + 18 systems for fabshop
Egypt 30” pipeline project & various
PIPELINER SYSTEMS USED ON PIPELINE PROJECTS
OTIS EASTERN 48” water pipeline.
TECHINT 170 km pipeline length x 36” pipe. 100
Argentina joints/day with double joints (80’/24.4m
lengths)
BECHTEL 36” pipe. Root Pass done with
Canada semiautomatic STT. Fill Pass done with
Pipeliner II system.
McCONNEL-DOWELL 48” pipe. 16 km pipeline length.
Dubai 1.2% defect rate.
TEKFEN INSAAT 4 special TIG welding systems for Oman
Turkey 14”, 16” and 20” CRA cladded pipeline
for Petrofac (Petroleum Development Oman)
PIPELINER SYSTEMS USED ON PIPELINE PROJECTS
ENI-SNAM 4 systems various diameters.
Saudi Arabia
Keviepszer Kft 16 systems for 120 km pipeline x 40” pipe.
Hungary and 56” pipe
KVV Zrt. 7 systems for 80km pipeline x 40” pipe.
Hungary
NIS-Naftagas various pipe sizes (gas pipelines).
Serbia
Monter Strojarske Montaze various pipe sizes (gas pipelines)
Croatia
A perfect weld – the end sometimes justifies the means