Post on 24-Nov-2021
Enabl ing Carbon F ibre Appl icat ions Across Key Market Sectors
G O C a r b o n F i b re 2 0 1 9
Julien SellierStarhotels Grand Milan Saronno – 9th October 2019
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S T R U C Te a m M a r ke t s
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Automotive
Oil and Gas
Industrial and Chemicals Marine
Civil and Structural
Engineering
Renewables
S T R U C Te a m S e r v i c e s fo r S t r u c t u ra l A d v a n c e d M at e r i a l s – S i n c e 2 0 1 0
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Composite Material Engineering ServicesCorporate Strategic Advisory
Business DevelopmentProduct Management
Sales Support
Engineering Services:MaterialDesign
ManufactureSupply Chain
Expert Witness
Advisory Services
Raw Material Manufacturer
Intermediate Material Manufacturer Part Manufacturer O.E.M
Training and Experience Development Services
State of Play of Carbon Sector
Key Steps in Value Chain
STL Case Studies
Conclusion
A ge n d a
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State of Play of Carbon Sector
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C a r b o n F i b re a n d C a r b onC o m p o s i te M a r ke t
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11.1%CF Ave. Annual Growth Since
2013
(Source: STRUCTeam Ltd, JEC, others)
Global Carbon Composites Demand by Sector (2018)
C a r b o n F i b re S e g m e n t at i on
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(Source: STRUCTeam Ltd, others)
PAN Precursor95 – 98% of market
Pitch Precursor2 – 5% of market
AerospaceAuto (Luxury, Sports)Oil & Gas
Wind EnergyIndustrialAuto (Production)RailConstruction
C o m p l ex S u p p l y C h a i n
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Raw Material Manufacturers
• Glass fibre production• Carbon fibre
production• Resin matrix
production
Intermediate Materials
Manufacturers• Weaving• Braiding• Coating (Carbon fibre)• Prepregging• Compounding
Part Manufacturer• Hand lay-up• Infusion• Prepreg• RTM• Pultrusion• Filament winding
End User• Construction &
Industrial engineering, Oil & Gas
• Automotive and Rail• Aerospace & Military• Sports & Consumer
goods• Wind & Tidal energy• Marine
M a r ke t s e c t o rs b e h a v i o u r
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LOW
MED
HIGH
NO
LIM
IT
VALU
E OF
KG
SAVE
Do America’s Cupo Militaryo Spaceo Auto - Sport
o Aerospaceo Oil & Gaso Auto - Luxury
o Wind Energy
o Auto- Productiono Railo Industrialo Constructiono Marineo Shipping
SMAL
L TOW
LARG
E TO
W
I m p a c t o f L a rg e O E M s o n D e m a n d
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(Source: STRUCTeam Ltd, others)
100,000 units p/a = 0.1% of cars produced p/a
Leading Wind Energy Market Leaders:20% of overall wind energy market with 1 user
C F D e m a n d v s . A p p l i c at i o n Po t e n t i a l
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10 T
100T
1kT
10kT
PROJ
ECT
DEM
AND
o Strategic deal with CF manufacturer to secure capacity
o Market mature for those quantities for dual sourcing
PROJ
ECT
TO G
ROW
GL
OBAL
CAP
ACIT
YPE
RFEC
T PR
OJEC
T FO
R TO
DAY’
SCAP
ACIT
Y
Key Steps in Value Chain
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C h a l l e n g e s fo r A d o p t i o n
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Is it really easy to adopt?
Materials
Process Design
Ef f i c i e n t Wo r k f l o wA d v a n c e d M at e r i a l s
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Materials
Process Design
Efficient Workflow
Te c h n o l o g y Re a d i n e s s L e v e l s ( TR L )
© Copyright STRUCTeam Ltd 15Nasa
A d v a n c e d M at e r i a l s Wo r k f l o w S ys t e m
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Commercial Feasibility
Concept Design
Detail Design
Prototype
Preproduction
Serial Production
• Market Gap Analysis• Business Case Analysis
• Preliminary Design• Technology Selection• DFMEA
• Detailed Design Analysis• Tooling Analysis• PFMEA
• Material Qualification• Manufacturing Documentation• Supply Chain Management
• Null Series Evaluation• Part Acceptance Testing
• QM / QA Documentation• Certification Liaison
Cost Benefit AnalysisTRL 1 - 3
TRL 9
TRL 7 - 8
TRL 5 - 6
TRL 4
Critical Review Meeting
STL Case Studies
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M a r i n eO f fs h o re Pa t ro l B o at
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Value Add¤ Low weight structure¤ Reduced OPEX¤ Reduced fuel costs¤ Less maintenance¤ High Speed
W i n d E n e rg y & R e n e w a b l e sP u l t r u d e d S C B l a d e D e ve l o p m e n t
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Value Add¤ Reduced weight¤ Lower CAPEX¤ Lower OPEX¤ Improved cycle times¤ Improved performance¤ Ease of manufacture¤ Overall blade cost reduction¤ Cheaper overall turbine cost¤ More energy output
-7.43% blade costs savings
O i l & G a sB e l l e v i l l e S p r i n g
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Value Add¤ Material selection suited
for mass production¤ Improved fatigue
capabilities¤ Corrosion resistance¤ Abrasion resistance¤ High temp. performance¤ Weight reduction¤ Simplified assembly
Conclus ion
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The demand for carbon fibre and carbon composites within markets is increasing¤ => Opportunities
Enabling the use of carbon across sectors¤ Price¤ Supply Chain Fit => Project Size
Focus on combined workflow methods considering;¤ Materials¤ Processes vs. Supply Chain and Commercial Reality¤ Design
For suitable programme cost benefits
C o n c l u s i o n
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Thank you for your attention
Quest ions?
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Julien SellierJulien.Sellier@structeam-ltd.com
STRUCTeamwww.structeam-ltd.com
+44 (0)1983 240534