Enabling Carbon Fibre Applications Across Key Market Sectors
Transcript of Enabling Carbon Fibre Applications Across Key Market Sectors
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Enabl ing Carbon F ibre Appl icat ions Across Key Market Sectors
G O C a r b o n F i b re 2 0 1 9
Julien SellierStarhotels Grand Milan Saronno – 9th October 2019
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S T R U C Te a m M a r ke t s
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Automotive
Oil and Gas
Industrial and Chemicals Marine
Civil and Structural
Engineering
Renewables
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S T R U C Te a m S e r v i c e s fo r S t r u c t u ra l A d v a n c e d M at e r i a l s – S i n c e 2 0 1 0
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Composite Material Engineering ServicesCorporate Strategic Advisory
Business DevelopmentProduct Management
Sales Support
Engineering Services:MaterialDesign
ManufactureSupply Chain
Expert Witness
Advisory Services
Raw Material Manufacturer
Intermediate Material Manufacturer Part Manufacturer O.E.M
Training and Experience Development Services
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State of Play of Carbon Sector
Key Steps in Value Chain
STL Case Studies
Conclusion
A ge n d a
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State of Play of Carbon Sector
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C a r b o n F i b re a n d C a r b onC o m p o s i te M a r ke t
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11.1%CF Ave. Annual Growth Since
2013
(Source: STRUCTeam Ltd, JEC, others)
Global Carbon Composites Demand by Sector (2018)
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C a r b o n F i b re S e g m e n t at i on
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(Source: STRUCTeam Ltd, others)
PAN Precursor95 – 98% of market
Pitch Precursor2 – 5% of market
AerospaceAuto (Luxury, Sports)Oil & Gas
Wind EnergyIndustrialAuto (Production)RailConstruction
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C o m p l ex S u p p l y C h a i n
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Raw Material Manufacturers
• Glass fibre production• Carbon fibre
production• Resin matrix
production
Intermediate Materials
Manufacturers• Weaving• Braiding• Coating (Carbon fibre)• Prepregging• Compounding
Part Manufacturer• Hand lay-up• Infusion• Prepreg• RTM• Pultrusion• Filament winding
End User• Construction &
Industrial engineering, Oil & Gas
• Automotive and Rail• Aerospace & Military• Sports & Consumer
goods• Wind & Tidal energy• Marine
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M a r ke t s e c t o rs b e h a v i o u r
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LOW
MED
HIGH
NO
LIM
IT
VALU
E OF
KG
SAVE
Do America’s Cupo Militaryo Spaceo Auto - Sport
o Aerospaceo Oil & Gaso Auto - Luxury
o Wind Energy
o Auto- Productiono Railo Industrialo Constructiono Marineo Shipping
SMAL
L TOW
LARG
E TO
W
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I m p a c t o f L a rg e O E M s o n D e m a n d
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(Source: STRUCTeam Ltd, others)
100,000 units p/a = 0.1% of cars produced p/a
Leading Wind Energy Market Leaders:20% of overall wind energy market with 1 user
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C F D e m a n d v s . A p p l i c at i o n Po t e n t i a l
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10 T
100T
1kT
10kT
PROJ
ECT
DEM
AND
o Strategic deal with CF manufacturer to secure capacity
o Market mature for those quantities for dual sourcing
PROJ
ECT
TO G
ROW
GL
OBAL
CAP
ACIT
YPE
RFEC
T PR
OJEC
T FO
R TO
DAY’
SCAP
ACIT
Y
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Key Steps in Value Chain
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C h a l l e n g e s fo r A d o p t i o n
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Is it really easy to adopt?
Materials
Process Design
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Ef f i c i e n t Wo r k f l o wA d v a n c e d M at e r i a l s
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Materials
Process Design
Efficient Workflow
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Te c h n o l o g y Re a d i n e s s L e v e l s ( TR L )
© Copyright STRUCTeam Ltd 15Nasa
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A d v a n c e d M at e r i a l s Wo r k f l o w S ys t e m
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Commercial Feasibility
Concept Design
Detail Design
Prototype
Preproduction
Serial Production
• Market Gap Analysis• Business Case Analysis
• Preliminary Design• Technology Selection• DFMEA
• Detailed Design Analysis• Tooling Analysis• PFMEA
• Material Qualification• Manufacturing Documentation• Supply Chain Management
• Null Series Evaluation• Part Acceptance Testing
• QM / QA Documentation• Certification Liaison
Cost Benefit AnalysisTRL 1 - 3
TRL 9
TRL 7 - 8
TRL 5 - 6
TRL 4
Critical Review Meeting
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STL Case Studies
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M a r i n eO f fs h o re Pa t ro l B o at
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Value Add¤ Low weight structure¤ Reduced OPEX¤ Reduced fuel costs¤ Less maintenance¤ High Speed
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W i n d E n e rg y & R e n e w a b l e sP u l t r u d e d S C B l a d e D e ve l o p m e n t
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Value Add¤ Reduced weight¤ Lower CAPEX¤ Lower OPEX¤ Improved cycle times¤ Improved performance¤ Ease of manufacture¤ Overall blade cost reduction¤ Cheaper overall turbine cost¤ More energy output
-7.43% blade costs savings
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O i l & G a sB e l l e v i l l e S p r i n g
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Value Add¤ Material selection suited
for mass production¤ Improved fatigue
capabilities¤ Corrosion resistance¤ Abrasion resistance¤ High temp. performance¤ Weight reduction¤ Simplified assembly
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Conclus ion
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The demand for carbon fibre and carbon composites within markets is increasing¤ => Opportunities
Enabling the use of carbon across sectors¤ Price¤ Supply Chain Fit => Project Size
Focus on combined workflow methods considering;¤ Materials¤ Processes vs. Supply Chain and Commercial Reality¤ Design
For suitable programme cost benefits
C o n c l u s i o n
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Thank you for your attention
Quest ions?
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Julien [email protected]
STRUCTeamwww.structeam-ltd.com
+44 (0)1983 240534