Post on 25-Jun-2020
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DOSTEL MAKINA
2015 - GEBZE
DOSTEL Figures
Total 270 employees
Two production plant total 16.000 square meter
40.000 Ton Annual steel usage capacity ( Current %60)
TURNOVER 2014
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DOSTEL 2014 FIGURES
COŞKUNÖZ
• RENAULT PROJECTS DIE PRODUCTION
DOSTEL Figures
NEW PROJECTS
GEDIA – 2015
• OPEL ASTRA 5 DOOR VERSION
• FORD PROJECT
• VW PROJECT
• AUDI Q5/Q6 PROJECT
(TRANSFER & PROGRESSIVE
DIE PRODUCTION)
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FORD OTOSAN - 2015
• V362/3 TRANSIT
• B460 TOURNEO COURIER
• CARGO TRUCK
HONDA - 2017
• CIVIC 2017
ISUZU - 2016
• DMAX
FIAT - 2015
• 356 HB PROJECT
DOSTEL Figures
PLANNED TURNOVER RATIO 2015
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Dostel 2
Dostel 1
DOSTEL Plants
Engineering, Tool &
Die Shop,
Management, Finance,
Purchasing & Sales,
Logistic
DOSTEL Plants
Engineering, Tool & Die
Management, Finance,
Purchasing & Sales, Logistic
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DOSTEL Engineering & Tool Shop
ENGINEERING TEAM • 2 Process & Simulation Engineer • 4 Design Engineer
TOOL SHOP TEAM • 1 Chief Engineer • 2 CAM Engineer • 2 Project Engineer • 25 Die Maker & Machine operator
SOFTWARE INFORMATION
• CATIA V5 R20 • CIMATRON E10 • AUTOCAD 2010 • AUTOFORM PLUS R.4 • MS PROJECT • DINAMO
Engineering – Tool Shop
V5 R20
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CNC MACHINING PARK
NC/CNC 3D-2D Machining
CNC 3+2 Axis Machining
5000 x 2600 Bridge Type
4000 x 2100 Bridge Type
3250 x 1200 Bed Type
1700 x 700 Bed Type
3200 X 1600 High Speed
DOSTEL Engineering & Tool Shop
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Transfer Die Sets
Sample Dies
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DOSTEL Sample Progressive Parts in Production
PROGRESSIVE DIE – 2 PART /
SHOT
PROGRESSIVE DIE – 1 PART /
SHOT
PROGRESSIVE DIE – 2 PART (L/R) / SHOT
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PROGRESSIVE DIE – 1 PART /
SHOT
TOFAŞ–FIAT TRIM AND PUNCHING DIE
TOFAŞ-FIAT CAM TRIM AND PUNCHING DIE
3000mm*2320mm*1000mm : 23,5 TON 2800mm*1700mm*900mm : 16 TON
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Die Production Samples
COŞKUNÖZ – MERCEDES NCR Project Die & CF Sets
Die Production Samples
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Die Production Samples
ISUZU Die Sets
PIERCING DIE SET FOR NPR 3D TRUCK CHASIS PART
800 mm x 3800 mm x 500 mm
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FORM DIE SET FOR FTR-205 TRUCK CHASIS PART
800 mm x 8500 mm x 500 mm
COŞKUNÖZ – GM OPEL Project Die & CF Sets
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Die Production Samples
GEDIA – DAIMLER A217 Project Die Sets
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Die Production Samples
GEDIA – DAIMLER A217 Project Die Sets Buy-Off in POLAND
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Die Production Samples
GEDIA – GM OPEL Project Die & Part Production -
POLAND
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New Projects
GEDIA – FORD Project Die Production - SPAIN
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New Projects
GEDIA - GM Project Die & Part Production - POLAND
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Prototype & serial, Part & die production
New Projects
GEDIA – VW Project Die & Part Production -
POLAND
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New Projects
GEDIA – AUDI MEXICO Q5/Q6 DIE PRODUCTION
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TOTAL : 16 PARTS
37 TOOL
New Projects
GEDIA – AUDI MEXICO Q5/Q6 PROJECT MEETING & TRY OUT
STUDIES - 2015
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New Projects
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Prototype & serial, Part & die production
Prototype production finished
Shock Absorber & Anti Roll Bar Bracket
New Projects
Ford V362/3 Transit Urea Tank Straps
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Prototype & serial, Part & die production
Prototype production finished
New Projects
Radiator Guard – CARGO Truck (FORD)
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Prototype & serial, Part & die production
New Projects
New Projects
HONDA CIVIC 2016
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TOTAL 7 PARTS
41 TOOL
13 CHECKING FIXTURES
3 WELDING FIXTURE
COŞKUNÖZ
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RENAULT PROJECTS DIE PRODUCTION
New Projects
ISUZU D-MAX CHASIS PROJECT
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TOTAL 158 PARTS
445 TOOL
145 CHECKING FIXTURES
25 WELDING FIXTURE
New Projects
DOSTEL Quality
• DEA Vento Measuring Machine
PCDMIS software
(3200 mm X 2000 mm)
• DEA Vento Measuring Machine
Capps NT software
(4000 mm X 2000 mm)
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•ISO 9001 – ISO/TS 16949 CERTIFICATED FROM TÜV SÜD
•ISO 14001 CERTIFICATED FROM NQA
TANDEM ROBOTIC LOAD
•D2-H10 : 1 x 750T (M) (3200x2100) (ABB)
3 x 400T (M) (2750x1800) (ABB)
PROGRESSIVE
•D1-PRG 10 : 1 x 315T (M) (2470x1250)
•D1-PRG 20 : 1 x 315T (M) (2470x1250)
TANDEM MANUAL
•D1-H10 : 1 x 500T (M)(2800x1500)
1 x 400T (M) (2740x1800)
2 x 315T (M) (2470x1250)
•D2-H20 : 1 x 1000T (H) (2800x1700)
3 x 500T (M) (3150x1700)
•D2-H30 : 1 x 400T (M) (2750x1500)
3 x 400T (M) (2750x1500)
DOSTEL Main Process Lines
Press Technologies
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D2 TRANSFER PRESS
1100T Transfer Press
5000 mm x 2500 mm
Full Automated Cut to Length Line
Press Technologies
DOSTEL Main Process Lines
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TRY-OUT PRESES
Press Technologies
DOSTEL Main Process Lines
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1000T HIDROMODE 500T ERFURT 500T TOMRUK 400T COWISHAW
WALKER 2800x1700 2800x1500 2250x1540 2740x1800
2 NEW INVESTMENT PLANNED TO 2015.
GOVERMENT INVESTMENT INCENTICE DOCUMENT HAS BEEN APPROVED
• 1600T TRANSFER PRESS - 5500 X 2500 TABLE SIZE
PLANNED DATE END OF 2015
• 400T PROGRESSIVE PRESS - 2500 X 1250 TABLE SIZE
PLANNED DATE END OF 2015
New Investments
DOSTEL Main Process Lines
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DOSTEL Main Process Lines
WELDING
•MIG Welding Robot line (4 OTC Robot) •Spot Welding Robot line (14 Spot Welding Robot)
•Spot Welding Manuel line (18 Manuel gun)
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CRASH BOX FRONT
LEFT
CRASH BOX FRONT
RIGHT
FUEL TANK STRAP
HONDA
FUEL TANK STRAP
FORD
DOSTEL Safety Parts in Production
SWING ARM
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FUEL TANK STRAP
FORD
DOSTEL Parts On Ford V362 Transit
BRKT HTR WTR CONTR VLV
MTNG
PNL HTR PLENUM CHMBER
FRT
MBR ASY FRT FLR
REINF FRT ST BEL ANC
MBR ASY RR FLR CS
CWL ASY
REINF DH LWR PNL
REINF DH LWR PNL STRP ASY
FU/TNK SUPT
CVR RR CNR INR FIN UPR
REINF BDY SD INR PNL
TRGH ASY L/C DR OPG DRN LWR
MBR RR FLR CS LWR
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DOSTEL Sample Parts On Ford V363 Transit
CWL ASY
BRKT-RR SPG FRT
PNL W/SHLD HDR OTR
PNL HTR PLENUM CHMBER FRT LHD
REINF ASY BDY SD INR PNL LWR RH/LH
BRKT CPL/SHT BRG SUPT
STRP ASY FU/TNK SUPT
MBR ASY RR FLR CS CTR
CARR ASY LUGG MBR RR FLR CS LWR
MBR ASY CTR FLR CS REINF BDY SD LWR EDG RR MBR ASY BDY RR CS BRKT RR SPG RR
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DOSTEL Sample Parts On Ford B460 Transit
CWL ASY RH
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CWL ASY LH
PNL HTR PLENUM CHMBER FRT LH PNL HTR PLENUM CHMBER FRT RH
DASH PANEL BRAKE CYLINDER REINF
DASH PANEL BRAKE CYLINDER REINF
FRNT BRACKET FUEL TANK STRAPS
CROSS MEMBER HYUNDAI i20 PROJECT
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DOSTEL Sample Parts On Hyundai / Isuzu Models
ISUZU P700 TRUCK CROSS CAR BEAM
DOSTEL References
OEM
TIER 1
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THANK YOU
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