Post on 05-Jan-2016
An OverviewAn Overview
International Aerospace Quality GroupInternational Aerospace Quality GroupGeneral Assembly – AmsterdamGeneral Assembly – Amsterdam
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Gary BakerGary BakerIAQG PresidentIAQG President
The Boeing CompanyThe Boeing Company
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Global Approach to ImprovementGlobal Approach to Improvement
Over 50 major aerospace companies across three Over 50 major aerospace companies across three global sectors global sectors
Improvement through implementation of effective Improvement through implementation of effective quality management systems and practicesquality management systems and practices
System and product integrity initiatives driven with System and product integrity initiatives driven with constancy of purposeconstancy of purpose
Co-operation, consultation and communication with:Co-operation, consultation and communication with:• partners and supplierspartners and suppliers• airworthiness authoritiesairworthiness authorities• customers across all sectors of businesscustomers across all sectors of business
““Where quality and safety is concerned …Where quality and safety is concerned … There is no competitive advantage”There is no competitive advantage”
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A Global OrganizationA Global Organization
International Aerospace Quality GroupInternational Aerospace Quality GroupInternational Aerospace Quality GroupInternational Aerospace Quality Group
IAQGCouncil
General Assembly Forums
APAQG
(Asia)
AAQG
(Americas)EAQG
(Europe)
Implement initiatives that make significant improvements in Quality Implement initiatives that make significant improvements in Quality and reduction in cost, throughout the value stream, by establishing and reduction in cost, throughout the value stream, by establishing
and maintaining dynamic cooperation, based on trust, between and maintaining dynamic cooperation, based on trust, between international aerospace companiesinternational aerospace companies
Whose purpose is:Whose purpose is:
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An Organization of Co-operationAn Organization of Co-operation
AmericasAmericas• The Boeing CompanyThe Boeing Company• BombardierBombardier• CAECAE• EmbraerEmbraer• GE Aircraft EnginesGE Aircraft Engines• Goodrich Corporation Goodrich Corporation • GulfstreamGulfstream• Honeywell Aerospace Honeywell Aerospace • Lockheed Martin Lockheed Martin • Northrop GrummanNorthrop Grumman• OrbitalOrbital• Parker AerospaceParker Aerospace• RaytheonRaytheon• Rockwell CollinsRockwell Collins• Rolls-RoyceRolls-Royce• TextronTextron• United Technologies Corp.United Technologies Corp.• VoughtVought• PRI PRI • SAESAE
AsiaAsia• ADICADIC• Aviation Industries of China Aviation Industries of China • Fuji Heavy Industries Fuji Heavy Industries • HdHHdH• Ishikawajima Harima Heavy Ishikawajima Harima Heavy
IndustriesIndustries• Kawasaki Heavy IndKawasaki Heavy Ind• Korea Aerospace IndKorea Aerospace Ind• Korean Air AerospaceKorean Air Aerospace• Mitsubishi Heavy IndMitsubishi Heavy Ind• Shin Mayawa IndShin Mayawa Ind• SJACSJAC
EuropeEurope• AirbusAirbus• ALENIAALENIA• BAE SystemsBAE Systems• Dassault AviationDassault Aviation• EADSEADS• EADS – CASAEADS – CASA• EADS MilitaryEADS Military• EurocopterEurocopter• AvioAvio• Fokker AerostructuresFokker Aerostructures• WestlandsWestlands• Hegan Hegan • Hispano-Suiza Hispano-Suiza • Israel Aircraft IndustriesIsrael Aircraft Industries• Messier-BugattiMessier-Bugatti• Messier-DowtyMessier-Dowty• MTU Aero engineMTU Aero engine• Rolls-RoyceRolls-Royce• SAAB AerospaceSAAB Aerospace• Smiths IndustriesSmiths Industries• SNECMA MoteursSNECMA Moteurs• SukhoiSukhoi• Thales AvionicsThales Avionics
Europe Europe – – ContinuedContinued• SonacaSonaca• TurbomecaTurbomeca• Volvo – AeroVolvo – Aero• PFWPFW• ZodiacZodiac• ASDASD
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Good ProgressGood Progress
Industry executive’s participation makes the process Industry executive’s participation makes the process efficient and effectiveefficient and effective
A tremendous opportunity for the supply chain:A tremendous opportunity for the supply chain:• Safety and quality improvementSafety and quality improvement
• Waste and cost reductionWaste and cost reduction
• Consistency and clarity of approach, requirements and Consistency and clarity of approach, requirements and documentationdocumentation
• Reduction of multiple oversightReduction of multiple oversight
International cooperation to drive forward International cooperation to drive forward deliverables that are deliverables that are implementedimplemented
A Global business requires Global solutionsA Global business requires Global solutions
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9100 – Aerospace Quality Management System Standard 9100 – Aerospace Quality Management System Standard cornerstone of our initial focuscornerstone of our initial focus• Defines “what” – not “how”Defines “what” – not “how”
• Published jointly in Europe, Americas & Asia-PacificPublished jointly in Europe, Americas & Asia-Pacific
• Reduces variation across the supply chainReduces variation across the supply chain
Complementary standards for Complementary standards for • Maintenance and Repair Stations – 9110Maintenance and Repair Stations – 9110• Distributors/Stockists – 9120Distributors/Stockists – 9120
……Sets the standardSets the standard
Quality System Standards Quality System Standards – – based on ISO 9001-2000based on ISO 9001-2000
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…….into action.into action
Checklists for auditors - 9101, - 9111, - 9121Checklists for auditors - 9101, - 9111, - 9121
Industry Controlled Other-Party (ICOP) oversight Industry Controlled Other-Party (ICOP) oversight program for consistent implementation – 9104program for consistent implementation – 9104• RegistrarsRegistrars• AuditorsAuditors• TrainingTraining
Supported by a web hosted database (OASIS)Supported by a web hosted database (OASIS)
Improving quality performance Improving quality performance andand reducing costs reducing costs
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……and product integrityand product integrity
Requirements to directly raise product integrityRequirements to directly raise product integrity First Article Inspection – 9102First Article Inspection – 9102
Variation Management of Key Characteristics – 9103Variation Management of Key Characteristics – 9103
Non-conformance Management – 9131Non-conformance Management – 9131
Data Matrix Quality Requirements for Parts Marking – 9132Data Matrix Quality Requirements for Parts Marking – 9132
Harmonized NDT Personnel Qualification – NAS410Harmonized NDT Personnel Qualification – NAS410
Global Supplier Risk Management – 9134Global Supplier Risk Management – 9134
Operator Self Verification – 9162Operator Self Verification – 9162
Other work in progress – software, direct shipment & Other work in progress – software, direct shipment & delivery, operator self verification, sampling plans, delivery, operator self verification, sampling plans,
supplier performance metrics…supplier performance metrics…
Agenda for change pursued with constancy of purposeAgenda for change pursued with constancy of purpose
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Relationship Growth Strategy
• Space• Defense• Civil Authorities• Suppliers• Engineering, Sourcing
ImprovementStrategy
• Requirements• Process Capability• People Capability• Human Factors• Subtier Supplier
Control• Evaluation
Strategic FocusStrategic Focus
• Member Collaboration • Top Leader Involvement• IAQG Operational Efficiency
IAQG Operating Management System
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Implementation!Implementation!
IAQG members agree to use standards IAQG members agree to use standards internally and to flow requirements to suppliersinternally and to flow requirements to suppliers
• One voiceOne voice
• Minimize variationMinimize variation
• Shared resourcesShared resources
• Reduced duplication and wasteReduced duplication and waste
...levels of implementation ...levels of implementation
exceeds 90% and risingexceeds 90% and rising
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Authority / Industry PartnershipAuthority / Industry Partnership
Airworthiness Authority and industry executives Airworthiness Authority and industry executives working together to assure:working together to assure:
• Parts can be manufactured anywhereParts can be manufactured anywhere
• Move quickly and seamlessly to the end userMove quickly and seamlessly to the end user
• Are supported by electronic documentationAre supported by electronic documentation
• One authority action for each counterpart industry actionOne authority action for each counterpart industry action
Agenda to GloballyAgenda to Globally Enhance Enhance Airworthiness and SafetyAirworthiness and Safety
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Industry Partnership with SpaceIndustry Partnership with Space
Agency and industry executives working togetherAgency and industry executives working together to develop a single voice on quality-related issuesto develop a single voice on quality-related issues
• Initial deliverable is to address space industryInitial deliverable is to address space industry needs in 9100needs in 9100
• Space representatives invited to join Sector 9100 Space representatives invited to join Sector 9100 writing teamswriting teams
• Incorporation of agreed requirements expected Incorporation of agreed requirements expected during next major 9100 update in approx 2008during next major 9100 update in approx 2008
Agencies to Enhance Safety GloballyAgencies to Enhance Safety Globally
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Engagement withEngagement withthe Defense Communitythe Defense Community
Coordination with NATO on AQAP’s (Allied Coordination with NATO on AQAP’s (Allied Quality Assurance Publications)Quality Assurance Publications)
Involvement of national defense Involvement of national defense organizations in sector activityorganizations in sector activity
Recognition of IAQG standards as suitable Recognition of IAQG standards as suitable for procurementfor procurement
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Industry Benefits…Industry Benefits…
Focus on the complete supply chain and stakeholdersFocus on the complete supply chain and stakeholders
True global cooperation and harmonizationTrue global cooperation and harmonization
Higher quality products at reduced costHigher quality products at reduced cost
Fewer customer-unique documentsFewer customer-unique documents
Open sharing of “Best Practices”Open sharing of “Best Practices”
Rapid consensus & deploymentRapid consensus & deployment
Reduced variation & duplicationReduced variation & duplication
… … Across Aviation, Space, and DefenseAcross Aviation, Space, and Defense
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